The present invention relates to powered shaving systems.
With few exceptions, powered shaving systems have previously fallen into one of two categories: a system of the foil and undercutter type in which the undercutter is oscillated relative to the foil; and systems having a rigid guard covering a rotary sharp undercutter. Systems in which an exposed razor sharp blade is brought into contact with the skin (usually with the application of a lubricant) have largely remained unpowered, although there are exceptions.
EP-A-1 201 375 describes a wet shaving device having a pair of vibrating blades mounted in a so-called “slide shoe”. The blades are caused to vibrate longitudinally of their cutting edges by means of an electrically driven vibrator.
Another proposal can be seen from U.S. Pat. No. 6,421,918 to Dato et al. A shaving system comprises a pair of razor blades mounted in tandem in a razor head and a mechanism for vibrating the blades at a frequency in the range from 15 kilohertz to 2 megahertz. Vibrating the blades in this way is alleged to enhance cutting efficiency. The amplitude of vibration of the head together with the blades is in the range of 10 to 100 microns.
WO 2004/018165 (Zuidervaart et al.) describes a powered shaving device having two parallel razor blades which are driven in a periodical elliptical motion at a frequency in the range 100 to 1000 Hz, preferably 200 Hz. The major axis of the ellipse has a length 0.1 to 0.6 mm and the minor axis a length 0.02 to 0.15 mm, i.e. the amplitude of motion along the major axis is in the range 0.05 to 0.3 mm, which is probably inadequate to shave efficiently.
WO 04/018166 (Teeuw et al.) describes a special coating for wet shaving blades, which coating is stated to be particularly suitable for reciprocating or vibrating driven blades to reduce cutting forces.
Conventional or wet shaving systems are known having multiple blades intended to take advantage of the so-called “hysteresis effect”. However, during normal shaving the time interval between the engagement of respective blades with a given hair tends to be too long to prevent the hair retracting before the second blade engages the hair.
An object of the invention is to provide a powered shaving system in which cutting efficiency is improved.
According to one aspect of the invention, there is provided a shaving system comprising: a shaving head structure; a blade frame defining a longitudinal axis; at least two blades mounted in the blade frame, each having a cutting edge extending parallel to the longitudinal axis; said frame mounted on said structure for oscillatory motion perpendicular to said longitudinal axis; and a drive system coupled to said frame to produce said oscillatory motion, wherein the amplitude of said oscillatory motion is at least 0.4 mm and the frequency of said oscillatory motion is at least 80 Hz. Preferably the amplitude of said oscillatory motion is chosen in the range 0.4 to 2.0 mm and the frequency of said oscillatory motion is chosen in the range 80 to 300 Hz.
Preferably a first of said blades and a second of said blades are oriented to perform shaving in opposed shaving directions.
According to another aspect of the invention, there is provided a method of shaving in which a blade frame carrying at least two spaced blades is caused to perform linear motion over the face and the blade frame is caused to oscillate in the direction of said linear motion with an amplitude of at least 0.4 mm and a frequency of at least 80 Hz.
Preferably, said amplitude is in the range 0.4 to 2.0 mm and said frequency is in the range 80 to 300 Hz. Said amplitude may be about 1.2 mm and said frequency about 120 Hz.
For a better understanding of the invention, and to show how the same may be carried into effect, reference will now be made by way of example, to the accompanying drawings, in which:
In the preferred embodiment illustrated in
By using two pairs of blades mounted in opposite directions and moving with sufficient stroke and velocity, it is possible to achieve cutting in a direction opposite to that in which the razor is travelling. In other words, cutting “against the grain” is possible whilst traversing the razor in the direction of the grain. With this action, it is possible to cause low lying hairs to be raked up by one pair of blades as they move across the skin and for such hairs then to be cut by the second pair. With this action it is also possible, given the correct velocity, stroke and speed of motion, to achieve hysteresis by means of the second blade engaging the hair before it has had time to retract beneath the skin surface. By allowing the shaving head to pivot, it is possible to shave with up and down strokes without removing the razor from the face.
Although it is preferred to provide two pairs of blades facing in opposite directions as shown in
Using a prototype razor built using a four blade oscillating cartridge of the type shown in
Tests with a relatively large blade travel of 2.4 mm, i.e. amplitude 1.2 mm were effective but in the specific configuration used appeared somewhat aggressive. On the other hand, if the stroke is reduced too much, efficiency also reduces. Accordingly, a good compromise is thought to be a stroke in the range of 1.5 to 1.8 mm total travel and frequencies in the region of 250 Hertz. An amplitude of 0.4 mm, i.e. blade stroke 0.8 mm, would represent the lowest practical value which would still shave effectively.
With a standard twin bladed wet razor operating at linear shaving speed of 225 mm per second, the time lapse between engagement of primary and secondary blades in each pair is greater than 5 milliseconds. It has previously been established that hair retracts by about 200 microns in less than 2 milliseconds. The speed of oscillation of the powered blades should be set high enough to dynamically reduce the time lapse between primary and secondary cutting without double engagement or sacrificing washability, i.e. the presence of a clear path for debris removal between the blades.
Where the amplitude of motion is ±1.2 mm and the frequency of oscillation is 100 Hz, this gives an average cutting speed of 480 mm/sec, using a blade spacing of 1.3 mm and thus a calculated hysteresis time of 2.7 ms. This cutting speed gives good cutting results. If it is desired to reduce the hysteresis time to 1.7 ms (i.e. less than 2 ms) this could be achieved with a cutting speed of 600 mm/sec and a blade spacing of 1 mm. This requires an amplitude of ±0.5 mm and a frequency of 300 Hz, for example.
Frequencies in the range 80-300 Hz are preferred, most preferably 120 Hz.
Various methods of achieving the blade motion could be adopted. In the above described embodiments, the motor 3 is mounted in a fixed handle and has an offset cam 27 mounted to it. The cam 27 drives an arcuate cam follower mounted in the swivel head. This arrangement allows the head to follow contours of the face whilst still being driven by the motor. The resultant motion is generally linear along the direction of the blade edges. This motion is converted into drive normal to the blade edges by two L-shaped members 253, 254 (bell cranks) pivoted at their corners. By providing two bell cranks, one at each end of the cartridge, it is ensured that the motion remains parallel. It would also be possible to achieve this motion by the use of an electromagnetic drive mounted within the head itself.
Referring to
In the exploded view of
On one of the sides of the window, parallel with the length of the blades 619,620, a skin engaging support member 607 is located. Skin stretching fins may advantageously be formed on the upper surface of this support member. On the other side of the window from the skin engaging support member 607, a lubricating strip 609 may be located. This aids the lubrication of the skin so that the shaving head may be moved over the skin more rapidly and with comfort and ease.
The cartridge 617 consists of a frame 621 into which the blades 619,620 are placed. These blades are retained by clips 622 around both ends of the frame 621. Further skin support guards 612 are located between the central blades in the form of a series of upward pointing teeth. These skin support guards help to manage the movement of the skin over the shaving head so as to improve the performance of the shaving apparatus and prevent nicks and cuts.
The cartridge 617 is carried on a carrier member 616. This carrier member 616 has bearings 632 located at either end of the carrier. Further, a drive linkage 639 with a drive slot 640 therein projects from the underside of the carrier member 616.
The carrier 616, cartridge 617 and guard frame 605 are all assembled onto a chassis 618. The chassis 618 has yoke bearings 625 and carrier bearings 634. The chassis carrier bearings 634 are associated with the carrier bearings 632 such that the carrier may rock back and forth about an axis through the bearings 632,634. The guard frame 605 and the chassis 618 form an enclosure which remains stationary with respect to the carrier 616 which may oscillate within this enclosure.
The drive linkage 639 has a drive slot 640 and projects through a slot 633 in the chassis 618 and a flexible seal 635 fits around this slot 633 to prevent passage of water.
A chassis base 650 is fixed and sealed to the underside of the chassis 618 forming a water-tight compartment with cable access 652 sealably located in its base. Within this compartment a motor 602 is located. This motor drives an offset drive cam 603.
The drive slot 640 in the drive linkage 639, which projects through the slot 633 in the chassis 618, engages the drive cam 603 within the motor compartment so that when the motor is energised it reciprocately drives the drive linkage 639. This motion is passed to the carrier 616 via the drive linkage 639 such that the carrier 616, the cartridge 617 and the blades 619,620 rock back and forth, about an axis through bearings 632,634, in a direction tangential to the plane comprising the upper surface 606 of the guard frame 605.
The Y-shaped yoke member 601 receives and supports the shaving head assembly 600 comprising of the guard frame 605, cartridge 617, carrier 616, chassis 618, drive linkage 639, chassis base 650 and motor 602. The yoke bearings 615, located on each arm of the yoke, engage the respective chassis yoke member bearings 625 such that the shaving head assembly 600 may freely turn about an axis through the engaged bearings 615,625.
Referring to
Tests have shown that the optimum characteristics for the action of the shaving apparatus comprise the blades of the cartridge moving through an arc motion equal to a linear distance of ±1.2 mm at a frequency of 120 Hz. However, the range of distance could be from ±0.6 mm to ±2.0 mm and the range of frequencies from 80 to 250 Hz. Further, the inter blade spacing is 0.75 mm between the two middle blades and 1.0 mm between each of the others, if present. Further still, the speed and distance travelled by the blades is similar to that discussed above with regard to the first two embodiments. However, to achieve the “lift and cut” effect, assuming a speed of movement across the face of 250 mm/second, the blades should preferably be moving at an average speed of 600 mm/second.
In all three of the embodiments described above, as well as the different blade arrangements shown in
The use of the skin stabilizing support guard, with its transverse skin-engaging bars, stabilizes the skin and ensures that it remains essentially static whilst being traversed by the vibrating blade arrangements.
Various modifications and alternatives will occur to those skilled in the art. For example, other versions of power drive could be used, for example with regard to the first two embodiments described above a motor mounted in the handle could use a push-pull action on a swivel joint to move the blades. Further, the first two embodiments could have other versions of skin stabilizing guards employed, for example those including lubricating strips and/or fins for stretching the skin, such as described with regard to the third embodiment. Finally, sources of drive other than conventional rotary motors could be employed such as solenoid drives.
Number | Date | Country | Kind |
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0423099.1 | Oct 2004 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP05/10836 | 10/7/2005 | WO | 00 | 11/10/2008 |