Powered wheelchair

Information

  • Patent Grant
  • 6375209
  • Patent Number
    6,375,209
  • Date Filed
    Tuesday, October 6, 1998
    26 years ago
  • Date Issued
    Tuesday, April 23, 2002
    22 years ago
Abstract
A wheelchair has a seat assembly with arm rests locked in upright positions and movable to down positions provide lateral access to seat for a person. Electric motors connected to batteries and a motor controller are used to rotate the drive wheels of the wheelchair. Hooks, pulleys, and power transmissions transmit power from the electric motors to the wheels. The entire components of the drive are located within a casing mounted on the frame of the wheelchair.
Description




FIELD OF THE INVENTION




The present invention relates to the art of wheelchair and, more particularly to motor wheelchairs.




BACKGROUND OF THE INVENTION




Wheelchairs powered with reversible electric motors are used to provide motorized mobility to persons. Examples of powered wheelchairs are disclosed by G. G. Goertzen, N. J. Curran and J. H. Molnar in U.S. Pat. No. 5,575,348 and J. B. Richey, T. D. Wakefield and A. D. Wainscott in U.S. Pat. No. 5,094,310. These wheelchairs have frames supported on wheels for rolling movement. Electric motors coupled to batteries drive speed reducing gear boxes which transmit torque to the drive wheels of the wheelchair to move the wheelchair. The efficiency of the power of the motors transmitted to the drive wheels in reduced by the power required to operate the speed reducing gear boxes. Seat units having side arm rests are mounted on the frames to accommodate persons in need to the use of wheelchairs. The seat units have open fronts providing access to the seat and back rests. The arm rests prevent lateral admittance of the persons to the seat units. Electronic control units carried by the wheelchair regulate power driven operation of the drive motors. Joy sticks located adjacent the arm rests are used by persons seated in the seat units to actuate the control units which control the operation of the motors to move the steer the wheelchair. The electric motors, speed reducing gear boxes, electronic control units and battery re-chargers are located below the level of the seat units and are exposed to environmental elements, such as dirt, mud, water, ice and snow.




SUMMARY OF THE INVENTION




The invention comprises a wheelchair having a novel seat assembly, enclosed electric motor drives, and foot rests. The wheelchair has a frame with side frame members rotatably supporting drive shafts for wheels driven by the electric motor drives to move the wheelchair. A casing mount on the side frame members encloses the electric motors, motor drives to shield the motors and drives from the external environment including water, dirt, mud, ice, and snow. The batteries and electronic control unit connected to the motors are also located within the casing. The motor drives have power transmission systems located within the casing that efficiently transfers power from the electric motors to the drive wheels.




The seat assembly has a base and side members hinged to the base for selective movement to upright and down positions. Arm rest are mounted on the side members. Releaseable locks hold the members in the upright members. When the locks are released the side members and arm rests can be pivoted to down positions to allow lateral access to the seat of the seat assembly. A person can be admitted to the seat assembly from the front or either side of the seat assembly. The front of the base of the seat rest in pivotally mounted on the frame to allow the base to pivot about a transverse horizontal axis. Shock absorbers having coil springs connected to the rear of the base and frame cushion the seat assembly. The shock absorbers extend downwardly and rearwardly from the base to provide non-linear compression forces the absorb impact and bounce movements of the person in the seat assembly. This reduces stresses and strains on the person's back.




A pair of foot rests secured to the frame extend downwardly from the front of the seat assembly to accommodate the legs and feet of the person seated in the seat assembly. Each foot rest has first and second square tubular members with the second member telescoped in the first member. Fasteners hold the members together in a selected position to adjust the length of the foot rest to fit the person in the seat assembly. A platform pivotally mounted on the lower end of the second member is retained in a generally horizontal or slightly inclined position to support a persons foot. The platform can be folded up against the members so that it does not interfere with the front seating of the person in the seat assembly.











DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side elevational view of the POWERED WHEELCHAIR of the invention;





FIG. 2

is a sectional view taken along line


2





2


of

FIG. 1

;





FIG. 3

is a sectional view taken along line


3





3


of

FIG. 2

;





FIG. 4

is a perspective view of the wheelchair with the seat assembly removed from the frame;





FIG. 5

is a perspective view of the seat assembly of the wheelchair;





FIG. 6

is a sectional view taken along line


6





6


of

FIG. 5

;





FIG. 7

is a sectional view taken along line


7





7


of

FIG. 6

;





FIG. 8

is a top plan view of the lock for a side plate of the seat assembly;





FIG. 9

is an enlarged sectional view taken along line


8





8


of

FIG. 8

;





FIG. 10

is an enlarged sectional view taken along line


10





10


of

FIG. 9

;





FIG. 11

is a sectional view similar to

FIG. 10

showing the lock in the release position;





FIG. 12

is a sectional view taken along line


12





12


of

FIG. 4

;





FIG. 13

is a diagrammatic view of the drives for two wheels of the wheelchair;





FIG. 14

is a modification of the POWERED WHEELCHAIR of

FIG. 1

;





FIG. 15

is an exploded perspective view of a drive wheel and a portion of the side of the frame and drive shaft for the drive wheel;





FIG. 16

is an exploded perspective view of the two piece hub of the drive wheel of FIG.


15


and drive shaft;





FIG. 17

is a perspective view of electric motors and gear train drive system for the power wheelchair mount on the frame;





FIG. 18

is a perspective view of drive system shown in

FIG. 17

;





FIG. 19

is a top plan view of the drive system shown in

FIG. 17

;





FIG. 20

is an enlarged side elevational view of the drive system shown in

FIG. 17

;





FIG. 21

is an exploded perspective view of the seat assembly of the wheelchair of

FIG. 14

;





FIG. 22

is a perspective view of a side portion of the seat base and back rest of the wheel chair of

FIG. 21

; and





FIG. 23

is a perspective view of a corner support for the back rest shown in FIG.


22


.











DESCRIPTION OF PREFERRED EMBODIMENTS




Referring to

FIGS. 1 and 2

, powered wheelchair, indicated generally at


20


, has a frame


21


movable supported on a surface with rear drive wheels


22


and


23


and front caster wheels


24


and


26


. A seat assembly


27


mounted on top of frame


21


is adapted to accommodate a person to allow the person to operate the controls of the wheelchair. A pair of foot rests


28


and


29


mounted on the front of frame


21


extends downwardly from the front of seat assembly


27


to support a person's legs and feet. A casing


31


shown as a box shaped housing mounted on frame


21


encloses the drive motors and belts and pulleys that connect the motors to drive wheels


22


and


23


. The batteries, battery charger and motor controls are also located within casing


31


. Casing


31


insulates all of the drive components and electric power supply from the external environment, including dust, dirt, water, snow and ice.




Frame


21


has side frame members


32


and


33


having front ends secured to upright tubular members or sleeves


34


and


36


. A horizontal cross beam


37


extends between sleeves


34


and


36


. The ends of beam


37


are secured to sleeves


34


and


36


. Frame members


32


and


33


are rigid metal tubular extrusions inclined downwardly and rearwardly from sleeves


34


and


36


adjacent opposite sides of casing


31


.




Caster wheels


24


and


26


are mounted on sleeves


34


and


36


for swinging movement about upright axes to steer wheelchair


20


. Caster wheel


24


has an upright post


38


rotatable mounted with bearings within sleeve


34


. A yoke


39


straddling the tire


41


is secured to post


38


and axle


40


of the wheel. Caster wheel


26


has an upright post


42


rotatably mounted with bearings within sleeve


36


. The lower end of post


42


is secured to a yoke


43


which straddles tire


44


. The lower ends of yoke


43


are attached to a horizontal axle


46


of the wheel. Caster wheels


24


and


26


turn about the horizontal axles of the wheels and swing about the upright axes of sleeves


34


and


36


during movement of wheelchair


20


.




As shown in

FIG. 2

, drive wheels


22


and


23


are mounted on drive shafts


47


and


48


extended outwardly from bearings


49


and


51


secured to side frame members


32


and


33


. Anti-tip wheels


52


and


53


are rotatable mounted on axles


54


and


56


retained on the lower rear ends of side frame members


32


and


33


. As seen in

FIGS. 1 and 3

, anti-tip wheels


52


and


53


are rearwardly of axles


47


and


48


and above the bottom of wheels


22


and


23


. The wheels


52


and


53


prevent wheelchair


20


from tipping backward upon initial forward acceleration.




As shown in

FIG. 4

, a pair of horizontal tubular members


57


and


58


connected to the top of cross beam


37


accommodates a transverse rod


59


. A pair of blocks


61


and


62


rotatable mounted on rod


59


between members


57


and


58


connect foot rests


28


and


29


to rod


59


for pivot movement about a transverse horizontal axis. Foot rest


28


has a first square tube


63


attached to block


62


. A second square tube


64


telescopes into the lower end of tube


62


. A pair of bolts


66


clamps tube


64


onto tube


63


to fix the over all combined length of tubes


63


and


64


. Bolts


66


can be released to allow tube


64


to be vertically adjusted to meet the requirements of the person using wheelchair


20


.




A platform


67


is hinged with a bracket


68


to the lower end of tube


64


. Bracket


68


has a stop


69


engageable with tube


64


to hold platform


67


in a forward generally horizontal position and allow platform


67


to be moved up against tube


64


as shown by arrow


71


. A bumper roller


72


is rotatably mounted on the outer front corner of platform


76


. Roller


72


rides on doors to allow wheelchair


20


to push the doors open. Foot rest


29


has the same structure and function as foot rest


28


for the right leg and foot of the person using the wheelchair. Foot rest


29


has first and second square tubes


73


and


74


clamped together with bolts


76


. The upper end of tube


73


is secured to block


61


. Tube


74


telescopes into the lower end of tube


73


. A bracket


77


hinged to tube


74


is attached to a platform


78


which provides a rest for a person's foot. Bracket


77


has a stop


79


engageable with tube


74


to hold platform


78


in a generally horizontal position and allow platform


78


to be moved up against tube


74


as shown by arrow


82


. As shown in

FIG. 1

, a bolt


83


mounted on stop


79


engages tube


74


adjusts the tilt position of platform


78


. Stop


69


has a similar bolt to adjust the tilt position of platform


67


. A roller


81


mounted on the forward outer section of platform


78


functions to engage doors to open the doors with the wheelchair.




Foot rest adjusting screws


84


threaded into a boss


86


secured to the bottom of cross member


37


is used to adjust the angular location of foot rests


28


and


29


relative to seat assembly


27


to accommodate the legs of the person using the wheelchair


20


.




Seat assembly


27


has a flat base


87


for supporting a seat cushion. The front of base


87


is secured to pivot members


88


and


89


mounted on opposite ends of rod


59


to pivotally mount base


87


for movement about a transverse horizontal axis. The rear of base


87


is connected to a pair of shock absorbers


91


and


92


. As seen in

FIG. 3

, shock absorber


92


has a body


93


and piston rod


94


. A coil spring


96


urges piston rod


94


out of body


93


. A pivot pin


97


connects body


93


to base


87


. Piston rod


94


is pivotally mounted on a bracket


98


with a pin


99


. Bolts


101


secure bracket


98


to side frame member


32


. Shock absorber


91


has the same structure as shock absorber


92


. As shown in

FIG. 2

, a bracket


102


secured to side frame member


33


is pivotally connected to the piston rod of shock absorber


91


. Returning to

FIG. 2

, shock absorber


92


is inclined rearwardly and downwardly from the rear of base


87


. The normal obtuse angle between horizontal base


87


and the longitudinal axis of shock absorber


92


is about 135 degrees. The angular relationship of shock absorbers


91


and


92


relative to base


87


results in non-linear compression shock absorbing forces applied to seat assembly


27


as the shock absorbers


91


and


92


angularly pivot downward as they are compressed. The forces required to compress the shock absorbers


91


and


92


do not linearly increase. This provides the person with less bumps and shocks which relieves stress and strain on the person and particularly the person's back.




Seat assembly


27


has a pair of side members or plates


103


and


104


pivotally mounted on opposite sides of base


87


. A hinge


106


secures the bottom of plate


103


to base


87


. Side plate


103


swings outwardly as shown by arrow


107


from an upright vertical position to a down position. The side of seat assembly


27


is open when plate


103


is in the down position. This allows a person to move into seat assembly


27


from the open side. A releaseable lock


108


holds plate


103


in the upright vertical position and allows the plate to move to the down position whereby, the side of seat assembly


27


is open. When lock


108


is released plate


103


and arm rest


109


attached to plate


103


can be pivoted to the down position. Arm rest


109


is a generally rectangular cushion or pad mounted on a longitudinal support


111


. A upright plate


112


located adjacent the inside of side plate


103


is secured to support


111


. Plate


112


has a pair of vertical slots


113


and


114


. Fasteners


116


, such as nut and bolt assemblies, extended through the slots


113


and


114


and holes


117


in side plate


103


attach plate


112


to side plate


103


. Side plate


103


has a number of holes


117


to allow adjustment of the longitudinal location of arm rest


109


. Slots


113


and


114


allow the arm rest


109


to be vertically adjusted.




A second arm rest


118


comprising a generally rectangular cushion or paid is mounted on a plate


119


located adjacent the inside of side plate


104


. As shown in

FIG. 6

, a hinge


121


secures the bottom of side plate


104


to base


87


to allow plate


104


and arm rest


118


to move to a down position as shown by arrow


122


. A releaseable lock


123


holds plate


104


and arm rest


118


in an up vertical position. When lock


123


is released plate


104


and arm rest


118


can be moved to the down position thereby opening the right side of sear assembly


27


. This provides side or lateral access to seat assembly


27


. Plate


119


has a pair of vertical slots


124


and


126


aligned with selected holes


128


in side plate


104


. Fasteners


127


, such as nut and bolt assemblies, extended through slots


124


and


126


and adjacent holes


128


to secure plate


119


and arm rest


118


in selected vertical and horizontal positions to accommodate the person using the wheelchair.




A wheelchair control unit


129


located in front of arm rest


118


has a casing


131


supporting a joy stick


132


used by the person to control the operation of wheelchair


20


. An electrical conductor


133


couples control unit


129


to a controller


178


located within casing


31


. Control unit


129


is mounted on a flat bar


134


extended longitudinally under a flange


136


joined to the top of plate


119


. Bar


134


has a longitudinal slot


137


for fasteners


138


that secure the bar


134


to flange


136


. Bar


134


is longitudinally adjustable, as shown by arrow


139


, to provide a location of control unit


129


that is convenient and comfortable for the person using the wheelchair. Bar


134


prevent angular movement of casing


131


.




Returning to

FIGS. 2 and 5

, upright right angle supports


141


and


142


are secured to opposite rear corners of base


87


. Upright posts


143


and


144


located in the supports


141


and


142


extend upwardly and a joined to rearward turned handles


147


and


148


. A cross member


146


extended between posts


143


and


144


has opposite ends secured to posts


143


and


144


. Cross member


146


provides support for the back rest cushion of seat assembly


27


. Bolts


149


secure post


143


to support


141


. Post


144


is secured to support


142


with bolts


151


, as shown in FIG.


2


.




Lock


108


, shown in

FIGS. 8

to


11


, holds flange


152


in engagement with base


87


and side plate


103


in engagement with support


141


to retain side plate


103


and arm rest


109


in the upright position and prevent inward movement of plate


103


. Lock


108


has a first member


153


secured to base


87


with bolts


154


adjacent support


141


. Member


153


has a central hole


156


open to a radial slot


157


. A lock bolt


158


having a cylindrical head


159


is aligned with hole


156


and a m .Uhole


161


in flange


162


. A knob


162


having a threaded bore


163


is turned on bolt


158


to control the location of head


159


relative to member


153


. As shown in

FIG. 10

, head


159


located in holes


156


and


161


locks flange


152


against base


87


thereby holding side plate


103


and arm rest


109


in an upright position. Knob


162


is turned to move head


159


out of hole


156


to allow flange


152


to pivot away from base


87


whereby the side plate


103


and arm rest


109


move to the down position. Bolt


158


moves through slot


157


during the initial movement of flange


152


. Lock


123


has the same structure as lock


108


. Other types of releaseable locks can be used to hold side plates


103


and


104


and arm rests attached thereto in upright positions adjacent opposite sides of base


87


in engagement with supports


141


and


142


.




As shown in

FIG. 12

, casing


31


is a two piece housing having bottom section or pan


164


with an open top. A cover


166


mounted on pan


164


encloses internal chamber


167


. A pair of electric power units


172


, such as dc batteries, wheel drives


173


and


174


, electric motors


176


and


177


, motor controller


178


, battery re-charger


179


and electrical cables


181


connecting the motors to the controller and batteries are all located within chamber


167


whereby casing


31


shields all the components from the external environment and enhances the appearance of the wheelchair. Pan


164


has a flat bottom wall


182


joined to an upright side wall


183


having an inwardly stepped lip


184


. Cover


166


has a rearwardly inclined top joined to a side wall


187


that fits over lip


184


to close the top of pan


164


. A releaseable fastener (not shown) holds cover


166


on pan


164


. Pan


164


has outwardly directed flanges


168


on the side walls resting on side frame members


32


and


33


to support casing on the frame. Bolts


171


attach flanges


168


to frame members


32


and


33


.




Wheel drives


173


and


174


are illustrated in

FIG. 13

wherein drive


173


transmits power to shaft


48


and drive


174


transmits power to shaft


47


. Wheels


22


and


23


mounted on shafts


47


and


48


operate to move and turn wheelchair


20


responsive to manipulation of joy stick


132


. Drive


173


has a dc reversible electric motor


176


connected with endless belt


188


to pulley


189


. Pulley


189


is journeyed on an axle or cylindrical member


191


extended transversely in chamber


167


. One or more arms


192


support axle


191


in casing


31


. A small drive pulley


194


connected to pulley


189


drives a second endless belt


193


. Belt


193


is trained about pulley


196


which turns wheel shaft


48


. Drive


174


has a dc reversible electric motor


177


having the same horsepower and speed as motor


176


. An endless belt


197


connects motor


177


with a pulley


198


journaled on axle


191


. A small drive pulley


199


connected to pulley


198


accommodates an endless belt


201


trained about pulley


202


. Pulley


202


is driveable connected to wheel shaft


47


whereby shaft


47


transmits torque to wheel


22


.




In use, joy stick


132


is used by the person seated in seat assembly


27


to control the operation of reversible electric motors


176


and


177


thereby control the movements of wheelchair


20


. When joy stick


132


is moved forward motors


176


and


177


simultaneously turn wheels


22


and


23


to drive wheelchair in a straight forward direction. Joy stick


132


also controls the speed of motors


176


and


177


which in turn regulates the speed of wheelchair


20


. Maximum speed of wheelchair


20


is achieved by moving joystick


132


to its full forward position. When joystick


132


is pulled back wheelchair


20


moves backwards. Movement of joystick


132


left and right causes wheelchair


20


to turn in the direction of movement of the joystick


132


. Joystick


132


returns to its central neutral position which terminates electric power to motors


176


and


177


and applies brakes incorporated in the motors


176


and


177


to prevent inadvertent movement of wheelchair


20


.




Referring to

FIG. 14

, there is shown a modification of the powered wheelchair, indicated generally at


220


. Wheelchair


220


has a frame


221


movable supported on a surface with rear drive wheels


222


, and front caster wheels


223


and


224


. A seat assembly


227


pivotally mounted on top of frame


221


is adapted to accommodate a person to allow the person to operate the controls of the wheelchair. A pair of foot rests


228


and


229


mounted on the front of frame


221


extends downwardly from the front of seat assembly


227


to support a person's legs and feet. A casing


231


shown as a box-shaped housing mounted on frame


221


encloses the drive motors and power transmissions that connect the motors to drive wheels


222


. The batteries, battery charger and motor controls are also located within casing


231


. Casing


231


insulates all of the drive components and electric power supply from the external environment, including dust, dirt, water, snow and ice.




Frame


221


has side frame members


232


and


233


having front ends secured to upright tubular members or sleeves


234


and


236


. A horizontal cross beam


237


extends between sleeves


234


and


236


. The ends of beam


237


are secured to sleeves


234


and


236


. Frame members


232


and


233


are rigid metal tubular extrusions inclined downwardly and rearwardly from sleeves


234


and


236


adjacent opposite sides of casing


231


.




Caster wheels


223


and


224


are mounted on sleeves


234


and


236


for swinging movement about upright axes to steer wheelchair


220


. Caster wheel


223


has an upright post


238


rotatable mounted with bearings within sleeve


234


. A yoke


239


straddling the tire


241


is secured to post


238


and axle


246


of the wheel. Caster wheel


224


has an upright post


242


rotatably mounted with bearings within sleeve


236


. The lower end of post


242


is secured to a yoke


243


which straddles tire


244


. The lower ends of yoke


239


are attached to a horizontal axle


246


of the wheel. Caster wheels


223


and


224


turn about the horizontal axles of the wheels and swing about the upright axes of sleeves


234


and


236


during movement of wheelchair


220


.




As shown in

FIG. 15

, drive wheel


222


is mounted on a drive shaft


247


having a square outer end


248


. Bearing


249


rotatably supports drive shaft on side frame


232


. The drive wheel on the opposite side of wheelchair


220


is mounted on a separate drive shaft


250


having the same structure as drive shaft


247


. Drive wheel


222


has a two piece hub comprising hub members


252


and


253


secured in side-by-side relation with a plurality of bolts


254


. A tire


256


is mounted on hub members


252


and


253


. Hub member


252


and


253


have central holes


257


and


258


accommodating a sleeve


259


having a square bore


261


for receiving the square end


248


of drive shaft


247


. A plate


262


secured to the center of sleeve


259


is sandwiched between hub members


252


and


253


. The outer ends of plate


262


located between studs


263


on the insides of hub members


252


and


253


maintain wheel


222


in a fixed drive relation with drive shaft


247


.




The rear ends of side frames


232


and


233


rotatably support anti-tip wheels


251


. The anti-tip wheels


251


are located rearwardly and below the transverse axles of the drive shafts for drive wheel


222


and the drive wheel on the opposite side of the wheelchair. The wheels


251


prevent wheelchair


220


from tipping backward upon initial forward acceleration.




Returning to

FIG. 14

, a pair of horizontal tubular members


266


and


268


connected to the top of cross beam


237


accommodates a transverse rod


269


. A pair of blocks


271


and


272


rotatable mounted on rod


269


between members


266


and


268


connect foot rests


228


and


229


to rods


269


for pivot movement about a transverse horizontal axis. Foot rest


228


has a first square tube


273


attached to block


271


. A second square tube


274


clamps tube


273


onto tube


274


. Bolts


276


can be released to allow tube


274


to be vertically adjusted to meet the requirements of the person using wheelchair


220


.




A platform


278


is hinged with a bracket


279


to the lower end of tube


274


. Bracket


279


has a stop engageable with tube


274


to hold platform


278


in a forward generally horizontal position and allow platform


278


in a forward generally horizontal position and allow platform


278


to be moved up against tube. A bumper roller


281


is rotatably mounted on the outer front corner of platform


278


. Roller


281


rides on doors to allow wheelchair


220


to push the doors open. Foot rest


229


has the same structure and function as foot rest


228


for the right leg and foot of the person using the wheelchair.




A foot rest adjuster


282


mounted on cross beam


237


adjusts the angular position of foot rest


228


. A similar adjuster on cross beam


237


adjusts the angular position of foot rest


229


. Adjuster


282


is a curved arm


283


secured to tube


273


. Arm


283


has a number of notches accommodating a releaseable pin to hold the foot rest


228


in a selected angular position.




As shown in

FIGS. 14 and 21

, seat assembly


227


has a flat metal base


284


providing generally horizontal support for a seat cushion


286


. The front edge of base


284


is pivotally mounted on opposite ends of rod


269


with sleeves


287


. The opposite sides of the rear of base


284


are connected to shock absorbers


288


. As seen in

FIG. 15

, shock absorber


288


has a body


289


and piston rod


291


. A coil spring


292


urges piston rod


291


out of body


289


. A pivot pin


293


and bracket


294


connects body


289


to side frame


232


. Piston rod


291


is pivotally mounted on a base


284


with a pin


296


. Shock absorber


288


is inclined rearwardly and downwardly from the rear of base


284


. The normal obtuse angle between horizontal base


284


and the longitudinal axis of shock absorber


288


is about 135 degrees. The angular relationship of shock absorber


288


relative to base


284


results in non-linear compression shock absorbing forces applied to seat assembly


227


as the shock absorbers angularly pivot downward as they are compressed. The forces required to compress the shock absorbers do not linearly increase. This provides the person with less bumps and shocks which relieves stress and strain on the person and particularly the person's back.




As shown in

FIG. 21

, seat assembly


227


has a pair of side members


301


and


302


pivotally mounted on opposite sides of base


284


. A hinge


303


secures the bottom of member


301


to base


284


. Member


301


swings outwardly from an upright vertical position to a down position. The side of seat assembly


227


is open when member


301


is in the down position. This allows a person to move into seat assembly


227


from the open side. A releaseable lock


304


holds member


301


in the upright vertical position and allows the member to move to the down position whereby, the side of seat assembly


227


is open. When lock


304


is released member


301


and an arm rest


306


attached to member


301


can be pivoted to the down position. Arm rest


306


is a generally rectangular cushion or pad


307


mounted on an upright support


308


. Support


308


holds cushion above side member


301


. Support


308


is vertically adjustable to allow the elevation of cushion to be changed.




A wheelchair control unit


309


located in front of arm rest


306


has a box shaped casing


311


movably supporting a joy stick


312


used by a person to control the movements of wheelchair


220


, Casing


311


encloses a controller electrically coupled to an electric power supply and electric motors that drive the wheels


222


. Casing


311


is secured to the top of side member


301


. The longitudinal position of casing


311


on side member


301


can be adjusted to accommodate the user of wheelchair


220


.




Side member


302


is a longitudinal elongated housing having an inside opening adjacent the side of cushion


286


. The inside area of side member


302


is a pocket for objects and items. A hinge


313


comprising a pair of pins that fit into holes in blocks


314


pivotally connect side member


302


to base


284


. When side member


302


is in the down position it can be removed from the base


284


by moving it in a forward direction. When side member


302


is in the up position a short bar


316


attached to the middle of the bottom of member


302


engages the head


317


of a bolt thread into base


284


. The head


317


prevents side member from moving forward. Hinge


303


has the same structure as hinge


313


. A bar and head


318


of a bolt on base


284


retains side member in hinged relation on base


284


when side member


302


is in the up position.




An arm rest


319


has a cushion


321


located above side member


302


and a support


322


mounting rest


319


on side member


302


. Support


322


is vertically adjustable to locate arm rest in a location that is convenient and comfortable to the person using the wheelchair.




Side member


302


supports an accessory mounting rod


323


comprising a horizontal arm


324


and a vertical post


326


. Vertical post


326


extends through aligned holes in side member


302


to allow arm


324


to swing about an upright axis. A clamp


327


on post


326


is used to adjust the vertical location of arm


324


. Arm


324


has a cylindrical shape. Other shapes, such as flat, hexagonal, and semi-circular, can be used for arm


324


. The accessories mountable on or carried by arm


324


includes but are not limited to cameras, cam-corders, lap trays, fishing poles, back packs, book bags, brief cases, water bottles, mug holders, binoculars, telescopes, and archery bows.




The side member


302


is retained in the up position with a releaseable latch or lock


328


. As shown in

FIG. 21

, latch


328


has a lever


329


with a hook


331


engageable with a bar or keeper


332


. Keeper


332


is a bar attached to side member


302


in alignment with hook


331


. A pivot bolt


333


mounts lever


329


on a post


334


of the back rest of the wheelchair. A spring attached to lever


329


biases hook in an upward direction. The spring is the same as spring


336


associated with lock


304


. The upper end of lever


329


is connected to knob


337


having a pin that fits into a hole in post


334


to hold lever


329


in the lock position. Knob


337


must be pulled away from post


334


to release the pin from post


334


before lever


329


can be pivoted forward to release hook


331


from keeper


332


. When hook


331


is out of engagement with keeper


332


, side member


302


can be pivoted from the up position to the down position.




As shown in

FIG. 21 and 22

, a back rest


338


extends upwardly from the rear of base


284


. Back rest has a pair of upright posts


326


and


339


. Each post has telescoping tubular members that permit the elevation of the back rest to be adjusted. The upper ends of the posts


326


and


339


terminate in rearwardly directed handles


341


and


342


. Comer members


343


and


344


attached the lower ends of posts


346


and


339


to base


284


. A pair of off-set brackets


326


and


347


are connected to corner member


343


and


344


with bolts


348


. A flat back plate


349


secured to brackets


346


and


347


with bolts


351


fixes the lateral distance between corner members


343


and


344


and posts


326


and


339


. Brackets


346


and


347


have rows of transverse holes which enable lateral width adjustments of posts


326


and


339


.




As shown in

FIG. 23

, comer member


343


is a right angle support having a lateral portion


352


and a longitudinal portion


353


. Flanges


254


and


256


project inwardly from the bottom edges of portions


352


and


353


. The portions


352


and


353


and flanges


354


and


356


have holes


357


for bolts to secure corner members


343


and


344


to base


284


. As seen in

FIG. 21

, base


284


has a rectangular patterns of holes


358


and


359


in its opposite rear corners. Bolts


361


and


362


located in holes


358


secure comer member


343


to base


284


in a selected location laterally and longitudinally. Corner member


344


is attached with bolts in selected holes


359


to base


284


. The lower ends of posts


326


and


339


are secured to comer members


343


and


344


with bolts


363


and


364


. The vertical longitudinal angles of posts


326


and


359


can be adjusted by relocating bolts


363


and


364


. This adjusts the upright tilt of back rest


338


. A back web


366


looped around posts


326


and


339


is a back support of back rest.




As shown in

FIGS. 17

to


20


, a drive unit


367


mounted on side frames


232


and


233


transmits torque to the drive shafts


247


and


250


for drive wheels


222


. Drive unit


367


has a frame comprising end members


368


and


369


connected with angles cross beams


371


and


372


. Bolts


373


and


374


secure beams


371


and


372


to end members


368


and


369


. End members


368


and


369


are mounted on side frames


232


and


233


with bolts


376


. A first power transmission


377


mounted on end member


368


is drivably connected to drive shaft


247


. A reversible D.C. electric motor


378


mounted on cross beam


372


drives power transmission


377


via a belt and pulley drive


379


. A second power transmission


381


mounted on end member


369


is driveable connected to drive shaft


250


. A reversible D.C. electric motor


382


mounted on cross beam


371


drive power transmission


381


via a belt and pulley drive


383


. Power transmissions


377


and


381


are gear boxes having power input shafts driven by electric motors


378


and


382


. The gear boxes are hypo-cycloidal back driving speed reducers capable of withstanding high shock overloads. H. Guttinger in U.S. Pat. No. 5,324,240 discloses a gear system that can be used in drive unit


367


. Other types of gear systems and chain drives can be used to transmit power from electric motors


378


and


382


to drive shafts


247


and


250


.




A linkage


384


connected to adjacent end plates of motors


378


and


382


currently tensions the belt of belt and pulley drives


379


and


383


. Linkage


384


comprises a first hook rod


386


, a second hook rod


387


and an elongated nut


388


. Rods


386


and


387


have turned or hook ends extended through holes in the end plates of motors


378


and


382


and threaded ends accommodated by nut


388


. Nut


388


is turned to move motor end plates apart to adjust the tension of the belts of belt and pulley drives


379


and


383


. When belt tension is adjusted bolts


373


and


374


are secured to end members


368


and


369


. Electric motors


378


and


382


can be pivotally mounted onbeams


371


and


372


for movement about parallel transverse axes. Linkage


384


operates to pivot motors


378


and


383


away from each other thereby tensioning the belt of drives


379


and


383


. Linkage


384


holds the motors


378


and


383


in selected location to maintain the tension of the belts. Other types of belt tensioning devices can be used to maintain the belts in efficient operating tension.




Drive mechanism


367


is located within casing


231


along with an electric power source comprising a pair of D.C. batteries, a motor controller, a battery re-charger, and electrical cables connecting motors


378


and


382


to the controller and batteries. Casing


231


shields all the components from the external environment and enhances the appearance of wheelchair


220


. Casing


231


is a two piece structure comprising a pan and cover as shown in FIG.


12


. The controls of control unit


309


are connected with a cable to the motor controller so that movement of joy stick


312


controls the operation of reversible electric motors thereby controlling the movements of wheelchair


220


. When joy stick


312


is moved forward motors


378


and


382


simultaneously turn drive wheels


222


to drive wheelchair in a straight forward direction. Joy stick


312


also controls the speed of motors


378


and


382


which in turn regulates the speed of wheelchair


220


. Maximum speed of wheelchair


220


is achieved by moving joystick


312


to its full forward position. When joystick


312


is pulled back wheelchair


220


moves backwards. Movement of joystick


312


left and right causes wheelchair


220


to turn in the direction of movement of the joystick


312


. Joystick


312


automatically returns to its central neutral position which terminates electric power to motors


378


and


382


and applied brakes incorporated in the motors


378


and


382


to prevent inadvertent movement of wheelchair


220


.




The invention has been described with reference to the preferred embodiments of the powered wheelchair. Modifications, changes of materials, and alternations will occur to others upon a reading and understanding of this specification. If is intended to include all such modifications and alternations in so far as they come within the scope of the appended claims or the equivalents thereof



Claims
  • 1. A wheelchair for accommodating a person comprising: a frame, drive shafts rotatably mounted on the frame, drive wheels secured to the shafts, at least one caster wheel mounted on the frame, said drive and caster wheels supporting the wheelchair on a surface, a seat assembly mounted on the frame, said seat assembly having a generally flat normally horizontal base with front and rear portions and opposite longitudinal sides, upright side members located adjacent the opposite sides of the base, means connecting the upright side members to the opposite sides of the base to allow the upright side members to be moved from upright positions to generally down positions, lock means to selectively hold the upright side members in the upright positions, said lock means being releasable to allow the side members to move to the generally down positions, arm rests located adjacent upright side members, means mounting the arm rests on the upright side members in selected vertical positions, transverse pivot means pivotally mounting the front portion of the base to the frame for pivotal movement about a transverse axis, said pivot means comprising a transverse rod, means mounting the rod on the frame adjacent the front portion of the base, means pivotally mounting the front portion of the base to the frame for pivotal movement of the base about the horizontal axis, foot rest means extended downwardly from the front of the base of the seat assembly for supporting the legs and feet of a person located on the seat assembly, means connected to the foot rest means pivotally mounting the foot rest means on the rod for movement about the horizontal axis, means connected to the foot rest means and frame for holding the foot rest means in a selected position, shock absorber means including coil springs pivotally connected to the rear portion of the base and the frame to cushion the seat assembly on the frame, said shock absorbers being inclined downwardly and rearwardly from the rear portion of the base whereby the coil springs of the shock absorber means have non-linear shock absorbing characteristics to reduce shock forces to a person on the seat assembly, power means connected to the drive shafts operable to rotate the drive shafts thereby rotating the drive wheels to move the wheelchair on a surface, said power means includes an electric supply, a pair of reversible electric motors connected to the electric power supply, a first power transmission means drivably connecting one electric motor to one drive shaft to transmit power to the one drive shaft thereby rotating one drive wheel, and a second power transmission means drivably connecting the other electric motor to the other drive shaft to transmit power to the other drive shaft thereby rotating the other drive wheel, case means mounted on the frame below the seat assembly having an enclosed internal chamber, said casing means comprising a housing having an open top, a bottom wall and side walls joined to the bottom wall surrounding the internal chamber and a cover mounted on the side walls closing the open top of the housing, means mounting the housing on the frame, said electric power supply, electric motors, and first and second power transmission means being located in the chamber to protect the electric power supply electric motors, and first and second power transmission means from the external environment, and controll means mounted on one of the arm rest connected to the power means useable by the person to control the operation of the power means thereby controlling the movement of the wheelchair.
  • 2. The wheelchair of claim 1 wherein: the means connecting the upright members to the base are hinges secured to the upright members and base.
  • 3. The wheelchair of claim 1 including: upright supports secured to the base adjacent the upright members, one of the upright members when in the upright position being engageable with one of the supports, the other upright member when in the up position being engageable with the other of the supports.
  • 4. The wheelchair of claim 1 wherein: the upright members have inwardly directed flanges, said means to lock the upright members in upright position comprising a pair of releaseable locks.
  • 5. A wheelchair for accommodating a person comprising: a frame having a transverse front portion and a rear portion, drive shafts rotatably mounted on the rear portion of the frame, drive wheels secured to the rear portion of the frame, at least one caster wheel mounted on the front portion of the frame, said drive and caster wheels being operable to support the wheelchair on a surface and allow the wheelchair to move relative to the surface, a seat assembly for accommodating a person, said seat assembly including a base having a front portion and a rear portion, transverse pivot means pivotally mounting the front portion of the base to the front portion of the frame for pivotal movement about a transverse horizontal axis, foot rest means extended downwardly from the front portion of the base of the seat assembly for supporting the legs and feet of a person located on the seat assembly, means mounting the foot rest means on the transverse pivot means, shock absorbers having coil springs pivotally connected to the rear portion of the base and the rear portion of the frame, said shock absorbers being inclined downwardly and rearwardly from the rear portion of the frame, said shock absorbers being inclined downwardly and rearwardly from the rear portion of the base whereby the coil springs of the shock absorbers have non-linear compression characteristics to cushion the seat assembly on the frame, power means mounted on the frame and connected to the drive shafts operable to rotate the drive shafts thereby rotating the drive wheels to move the wheelchair on a surface, and control means mounted on the seat assembly and connected to the power means useable by a person to control the operation of the power means thereby controlling the movement of the wheelchair.
  • 6. The wheelchair of claim 5 wherein: said pivot means comprises a transverse rod mounted on the frame adjacent the front of the seat assembly, and means pivotally mounting the base on the rod, and said foot rest means comprises a pair of foot rests extended downwardly from the front of the seat assembly, and means pivotally mounting the foot rests on the rod.
  • 7. The wheelchair of claim 6 wherein: each foot rest has a platform for supporting a foot of person seated in the seat assembly, arm means connected to the means pivotally mounting the foot rests on the rod, and means pivotally connecting the platform to the arm means for selective movement between a generally horizontal position and a upright position adjacent the arm means.
  • 8. A wheelchair for accommodating a person comprising: a frame having a front portion and a rear portion, drive shafts rotatably mounted on the rear portion of the frame, drive wheels secured to the shafts, caster wheels mounted on the front portion of the frame, said drive and caster wheels supporting the wheelchair on a surface, a seat assembly mounted on the frame, said seat assembly having a base, said base having opposite sides, a front portion and a rear portion, a transverse rod having a horizontal transverse axis mounted on the frame adjacent the front portion of the base, means pivotally mounting the front portion of the base on the rod to allow the sent assembly to pivot on the rod about the transverse axis of the rod, foot rest means extended downwardly from the front portion of the base for supporting the legs and feet of a person located on the seat assembly, means mounting the foot rest means on the rod, shock absorber biasing means having compression springs connected to the frame and rear portion of the base for controlling pivotal movements of the seat assembly, said shock absorber biasing means being inclined downwardly and rearwardly from the rear portion of the base whereby the shock absorber biasing means having non-linear compression characteristics to cushion the seat assembly on the frame, upright members located adjacent the opposite sides of the base, means connecting the upright members to the base for movement from upright positions to down positions, means to selectively lock the members in the upright positions and allow the upright members to move to the down positions, arm rests mounted on the upright members, power means mounted on the frame below the seat assembly and connected to the drive shafts operable to rotate the drive shafts thereby rotating the drive shafts to move the wheelchair on the surface, and control means mounted on the seat assembly operably connected to the power means useable by the person to control the operation of the power means thereby controlling the movement of the wheelchair.
  • 9. The wheelchair of claim 8 including: upright supports secured to opposite portions of the base, upright posts connected to the supports, and a handle attached to each of the posts.
  • 10. The wheelchair of claim 8 wherein: the means connecting the upright members to the base are hinges secured to the members and base.
  • 11. The wheelchair of claim 8 including: upright supports secured to the base adjacent the upright members, one of the upright members when in the upright position being engageable with one of the supports, the other upright member when in the up position being engageable with the other of the supports.
  • 12. The wheelchair of claim 8 wherein: the upright members have inwardly directed flanges, said means to lock the upright members in upright position comprising a pair of releaseable locks.
  • 13. The wheelchair of claim 8 wherein: said foot rest means includes a pair of foot rests extended downwardly from the front of the seat assembly, and means pivotally mounting the foot rests on the rod.
  • 14. The wheelchair of claim 13 wherein: each foot rest has a platform for supporting a foot of person seated in the seat assembly, arm means connected to the means pivotally mounting the foot rests on the rod, and means pivotally connecting the platform to the arm means for selective movement between a generally horizontal position and a upright position adjacent the arm means.
  • 15. The wheelchair of claim 8 wherein: the power means includes an electric power supply, a drive for each drive shaft, said drive comprising a reversible electric motor connected to the electric power supply, a power transmission means operable to apply torque to the drive shaft, and a belt and pulley drive connecting the power transmission means to the electric motor whereby the electric motor applies torque to a wheel to move the wheelchair.
CROSS REFERENCE TO RELATED APPLICATION

This application claims benefit of U.S. Provisional patent application Ser. No. 60/061,140, filed Oct. 6, 1997.

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3807520 Chisholm Apr 1974 A
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4949408 Trkla Aug 1990 A
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5094310 Richey et al. Mar 1992 A
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5372405 Cash et al. Dec 1994 A
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Provisional Applications (1)
Number Date Country
60/061140 Oct 1997 US