The present invention relates to powertrain, and in particular, the thermal management for a powertrain.
The advantages of electric vehicles cannot be emphasized enough. However, the adoption of electric vehicles is not without concerns. The performance of battery drops dramatically when operating electric vehicles in low temperature environment and therefore reduce the average driving range. Having a PTC (positive temperature coefficient) heater installed with the battery may solve the issue but it is unsatisfactory and costly.
A method of thermal management for a powertrain includes detecting a temperature of a power source of the powertrain, issuing a heating request by a power controller of the powertrain if the temperature falls below a threshold; generating a three-phase current to operate an asynchronous electric motor of the powertrain in response to the heating request; and heating up the power source through thermal energy generated by the asynchronous electric motor.
A powertrain includes a power source, an asynchronous electric motor operable by the power source, and a power controller. The power controller of the powertrain is programmed to operate the asynchronous electric motor by a three-phase current to heat up the power source when a temperature of the power source drops below a threshold.
A non-transitory computer readable medium containing program instructions executed by a processing unit includes: program instructions that control a sensor to detect a temperature of a power source in an electric vehicle; program instructions that control a power controller of the electric vehicle to issue a heating request when the temperature falls below a threshold; program instructions that control the power controller to generate a three-phase current in response to the heating request; and program instructions that operate an asynchronous electric motor of the electric vehicle by the three-phase current. Thermal energy therefore generated by the asynchronous electric motor is provide to heat up the power source.
These and other objectives of the present invention will no doubt become obvious to those of ordinary skill in the art after reading the following detailed description of the preferred embodiment that is illustrated in the various figures and drawings.
Certain terms are used throughout the description and following claims to refer to particular components. As one skilled in the art will appreciate, hardware manufacturers may refer to a component by different names. This document does not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms “include” and “comprise” are utilized in an open-ended fashion, and thus should be interpreted to mean “include, but not limited to”. Also, the term “couple” is intended to mean either an indirect or direct electrical connection. Accordingly, if one device is coupled to another device, that connection may be through a direct electrical connection, or through an indirect electrical connection via other devices and connections.
In one embodiment, the power controller 10 controls the asynchronous electric motor 20 to heat up the power source 30 when the temperature of the power source 30 falls below a threshold. Specially, the power controller 10 generates a three-phase current in response to a heating request to operate the asynchronous electric motor 20. The thermal energy therefore generated by the asynchronous electric motor 20 flows into the power source 30, which is consequently being heated up.
The method of thermal management 2 for a powertrain according to the present invention is illustrated in
Step S200: Start.
Step S202: Detect the temperature of the power source by the sensor 102.
Step S204: Issue a heating request when the temperature of the power source 30 is lower than a threshold.
Step S206: Generate a three-phase current to operate the synchronous electric motor 20 in response to the heating request.
Step S208: Heat up the power source 30 by the thermal energy generated by the synchronous electric motor 20.
Step S210: End.
In one embodiment, the thermal energy flows into the power source 30 through a conduction which, for instance, may be the same as a conduction pipe or a cooling module in the electric vehicle without having additional hardware.
Additionally, as showed in
In one embodiment, the method of thermal management may be smoothly controlled by adjusting the electrical angle of the three-phase current. For example, the electrical angle may start with an initial angle and increase by a set angle at every set time interval. In one example, the electrical angle may start with 30-degree and increase by 60-degree at every set time interval.
Referring back to
In one embodiment, the processing module 104 may include a receiving unit 1042 programmed to receive the temperature sensed by the sensor 102, and a comparison unit 1044 programmed to compare the sensed temperature against the threshold. Referring back to
In one embodiment, the processing module 104 may include a receiving unit 1042 programmed to receive the temperature sensed by the sensor 102, and a comparison unit 1044 programmed to compare the sensed temperature against the threshold.
As mentioned, the temperature of the power source 30 may be smoothly increased by adjusting the electric angle of the three-phase current applying to the asynchronous electric motor 20. For instance, the electrical angle may start with 30-degree and increase by 60-degree at every set time interval. Specifically, the increment may be made every time when the direct sinusoidal current crosses a zero point.
Referring back to
Wherein ID is the direct sinusoidal current, A is the amplitude of the direct sinusoidal current, IQ is the quadrature current, I0 is the zero current.
As also explained above, the coordinate transformation module 108 converts the currents ID, IQ and I0 generated by the current module 106 into the three-phase currents Iu, Iv, Iw through the operation of inverse Park transformation. The formula of inverse Park transformation is shown in equation (2).
Wherein Iu, Iv and Iw are the three-phase currents, θ is the electrical angle, ID is the direct sinusoidal current, IQ is the quadrature current, I0 is the zero current. The phase difference of Iu, Iv and Iw is 120 degrees respectively.
Following the above embodiment, as mentioned, the quadrature current and zero current are set to zero in the present embodiment, consequently, the Iu, Iv and Iw may be obtained as shown in equation (3).
I
u=cos θ*A*sin(2πf)
I
v=cos(θ−120°)*A*sin(2πf)
I
w=COS(θ+120°)*A*sin(2πf) (3)
Wherein Iu, Iv and Iw are the three-phase current, θ is the electrical angle.
As previously discussed, the electrical angle θ may be smoothly increased every time when the direct sinusoidal current crosses a zero point. For example, the electrical angle θ may start with 30° (θ=30°) at a first time slot T1. Subsequently, cos θ=√3/2, cos(θ−120°)=0, cos(θ+120°)=√3/2, the three-phase currents Iu, Iv and Iw are respectively obtained as shown in equation (4).
At a second time slot T2, the electrical angle θ is increased from 30° to 90°, i.e. the electrical angle 90°, cos θ=0, cos(θ−120°)=√3/2, cos(θ+120°)=√3/2, the three-phase currents Iu, Iv and Iw are shown in equation (5).
At a third time slot T3, the electrical angle θ is increased from 90° to 150°, i.e. the electrical angle θ=150°, cos θ=−⇄3/2, cos(θ−120)°=√3/2, cos(θ+120°)=0, the three-phase currents Iu, Iv and Iw are shown in equation (6).
At a fourth time slot T4, the electrical angle θ is increased from 150° to 210°, i.e. the electrical angle θ=210°, cos θ=−√3/2, cos(θ−120°)=0, cos(θ+120°)=√3/2, the three-phase current Iu, Iv and Iw are shown in equation (7).
At a fifth time slot T5, the electrical angle θ is increased from 210° to 270°, i.e. the electrical angle θ=270°, cos θ=0, cos(θ−120°)=−√3/2, cos(θ+120°)=√3/2, the three-phase currents Iu, Iv and Iw are shown in equation (8).
At a sixth time slot T6, the electrical angle θ is increased from 270° to 330°, i.e. the electrical angle θ=330°, cos θ=√3/2, cos(θ−120°)=√3/2, cos(θ+120°)=0, the three-phase currents Iu, Iv and Iw are shown in equation (9).
In summary,
As shown in
In an embodiment, please further refer to
At the second time slot T2, as shown in
At the third time slot T3, as shown in
At the fourth time slot T4, as shown in
At the fifth time slot T5, the three-phase currents Iu, Iv, Iw obtained at T5 drive the asynchronous electric motor 20. Thus, as also shown in
At the sixth time slot T6, as shown in
Based on the foregoing, by adjusting the electrical angle of the three-phase current, it appears that only two phase currents and two equivalent resistors of the asynchronous electric motor 20 are operable to generate the thermal energy at every given time slot. This will ensure that the temperature of the power source 30 can be smoothly and steadily increased.
Based on the foregoing, the present invention utilizes existing components already in the electric vehicle to heat up the power source of the electric vehicle when the temperature is low. Specifically, the present invention adopts the existing asynchronous electric motor 20 to generate thermal energy, adopts the existing converter (or the inverter) as the switching unit for controlling the current flow of the three-phase current flowing into the asynchronous electric motor 20, and lastly, adopts the existing conduction (such as a conduction pipe) to flow the thermal energy to the power source. As it appears, there is no additional components required to implement the present invention.
In one embodiment, the thermal management may be realized through computer program instructions executable by a processing unit installed in an electric vehicle. The program instructions may be stored in a non-transitory computer readable medium of any kind. The computer readable medium may include program instructions to do the following:
As discussed early, the thermal energy generated by the asynchronous electric motor is provided to heat up the power source.
Additionally, the computer readable medium may also include program instructions to do the following:
As also disclosed previously, the electrical angle for the operation of inverse Parker Transformation starts with an initial angle (e.g. 30-degree) and increase steadily by a set angle (e.g. 90-degree) every time when the direct sinusoidal current crosses a zero point.
The various illustrated logical block, molds, routines, and algorithm steps described in connection with the embodiments disclosed herein can be implemented as electronic hardware, or as a combination of electronic hardware and executable software. To clearly illustrate this interchangeability, various illustrative components, blocks, modules and steps have been described above generally in terms of their functionality. Whether such functionality is implanted as specialized hardware, or as specific software instructions executable by one or more hardware devices. Depends upon the particular application and design constrains imposed on the overall system. The described functionality can be implemented in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the disclosure.
Moreover, the various illustrative logical blocks and modules described in connection with the embodiments disclosed herein can be implemented or performed by a machine, such as a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic device, discrete gate or transistor logic, discrete hardware components, or any combination thereof designed to perform the functions described herein. A certification authority can be or include a microprocessor, but in the alternative, the certification authority can be or include a controller, microcontroller, or state machine, combinations of the same, or the like configured to receive, process, and display item data and distributed ledger information for the item. A certification authority can include electrical circuitry configured to process computer-executable instructions. Although described herein primarily with respect to digital technology, a certification authority may also include primarily analog components. For example, some or all of the distributed ledger and certification algorithms described herein may be implemented in analog circuitry or mixed analog and digital circuitry. A computing environment can include a specialized computer system based on a microprocessor, a mainframe computer, a digital signal processor, a portable computing device, a device controller, or a computational engine within an appliance, to name a few.
The elements of a method, process, routine, or algorithm described in connection with the embodiments disclosed herein can be embodied directly in specifically tailored hardware, in a specialized software module executed by a certification authority, or in a combination of the two. A software module can reside in random access memory (RAM) memory, flash memory, read only memory (ROM), erasable programmable read-only memory (EPROM), electrically erasable programmable read-only memory (EEPROM), registers, hard disk, a removable disk, a compact disc read-only memory (CD-ROM), or other form of a non-transitory computer-readable storage medium. An exemplary storage medium can be coupled to the certification authority such that the certification authority can read information from, and write information to, the storage medium. In the alternative, the storage medium can be integral to the certification authority. The certification authority and the storage medium can reside in an application specific integrated circuit (ASIC). The ASIC can reside in an access device or other certification or distributed ledgering device. In the alternative, the certification authority and the storage medium can reside as discrete components in an access device or other certification or ledgering device. In some implementations, the method may be a computer-implemented method performed under the control of a computing device, such as an access device or other certification or distributed ledgering device, executing specific computer-executable instructions.
Those skilled in the art will readily observe that numerous modifications and alterations of the device and method may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the metes and bounds of the appended claims.
Number | Date | Country | Kind |
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202110119560.9 | Jan 2021 | CN | national |