This invention relates to an apparatus and method for making a pre-formed concrete section.
Pre-formed concrete sections are used in the construction industry to simplify and economize the building process. These pre-formed sections are often formed at a remote location away from a building site, and then shipped to the building site to be installed in the structure. One example of a pre-formed section is a concrete section commonly referred to as a “double-tee.” A double-tee generally includes a flat deck and two support beam legs extending below the deck. The section is called a double-tee because the cross-sectional view of the section resembles two T's connected side-by-side. A double-tee may often be used to construct parking ramps, bridges, floors, or other structures that may require a relatively strong and durable surface and a large amount of usable surface area. For example, in a parking ramp, the double tee may support the weight of several cars parked on top of the double-tee.
The present invention provides a pre-stressed concrete section comprising a deck and first and second legs extending from the deck. The deck includes a first side, a second side opposite the first side, and a width extending between the first and second sides. The deck also includes a top surface, a bottom surface opposite the top surface, and a thickness extending between the top and bottom surfaces. The width of the deck may include quarter points that divide the width of the deck into four equal segments. In some aspects and in some constructions, the width of the deck may be about 18 feet.
The first and second legs project from the bottom surface of the deck. The legs are not positioned at the quarter points along the width of the deck. The width of the deck may include a midpoint disposed about equidistant from each side of the deck, and a cross-section of the concrete section may be substantially symmetrical about the midpoint. The distance from the first leg to the second leg is more than two times greater than the distance from the first side to the first leg. In some aspects and in some constructions, the distance from the first leg to the second leg may be more than three times greater than the distance from the first side to the first leg. The width of the deck from the first side to the second side is more than four times greater than the distance from the first side to the first leg.
In some aspects and in some constructions, the deck comprises a first outer portion extending from the first leg toward the first side and a second outer portion extending generally from the second leg toward the second side. The thickness of the deck from the top surface to the bottom surface may decrease as the first outer portion extends outwardly from the first leg toward the first side. The thickness of the deck from the top surface to the bottom surface may decrease as the second outer portion extends outwardly from the second leg toward the second side. The thickness of the deck may decrease at a relatively constant rate as the first and second outer portions extends outwardly from the first and second leg, respectively, toward the first and second side, respectively.
In some aspects and in some constructions, the deck comprises a central portion disposed between the first and second legs, a first inner portion extending between the first leg and the central portion of the deck, and a second inner portion extending between the second leg and the central portion of the deck. The thickness of the deck may remain substantially constant as the central portion extends along at least a portion of the width of the deck. The thickness of the deck may decrease as the first inner portion extends inwardly from the first leg toward the central portion. The thickness of the deck may decrease as the second inner portion extends inwardly from the second leg toward the central portion.
In some aspects and in some constructions, a platform, or concrete section assembly, may be formed by having at least two sections connected to one another. The decks of each connected section are substantially co-planar and the second side of the deck of a first section is connected to the first side of the deck of a second section adjoining the first section. The distance from the first leg to the second leg of the first section is greater than the distance from the second leg of the first section to the first leg of the second section adjoining the first section. Therefore, the legs are unevenly spaced across the platform.
Independent features and independent advantages of the present invention will become apparent to those skilled in the art upon review of the following detailed description, claims and drawings.
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangements of components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting.
Although references may be made below to directions, such as left, right, up, down, top, bottom, front, rear, back, etc., in describing the drawings, these references are made relative to the drawings (as normally viewed) for convenience. These directions are not intended to be taken literally or limit the present invention in any form.
The first leg 18 and the second leg 22 project from the bottom surface 46 of the deck 14 and each leg 18, 22 extends substantially along the entire length (L) of the deck 14. As shown in
It is of course understood that the listed dimensions and measurements described in the specification are illustrative only and that the overall size and dimensions of the deck 14 and legs 18, 22 and their pertinent structures will be selected to accommodate the loads and operational conditions and applications in which the section 10 will be utilized.
The deck 14 includes a first outer portion or flange 50, a second outer portion or flange 54, a central portion 58, a first inner portion 62, and a second inner portion 66. The first outer portion or flange 50 extends outwardly from the first leg 18 toward the first side 34 and extends substantially along the entire length (L) of the deck 14. In some aspects and in some constructions, the thickness (T) of the deck 14 generally decreases as the first outer portion 50 extends outwardly from the first leg 18 toward the first side 34. The thickness (T) of the deck 14 remains substantially constant as the first outer portion 50 extends along the length (L) of the deck 14. In the illustrated construction, the thickness (T) of the deck 14 decreases at a relatively constant rate as the first outer portion 50 extends outwardly from the first leg 18 toward the first side 34, such that the portion or flange 50 is tapered toward the edge. The top surface 42 of the portion or flange 50 remains co-planar with the remainder of the deck 14. In the illustrated construction, the thickness (T) of the deck 14 is about 3.25 inches at the intersection of the first outer portion 50 and the first leg 18 and decreases to about 1.75 inches at the first side 34. The width of the first outer portion 50 is about 3 feet 2 inches.
The second outer portion or flange 54 extends from the second leg 22 toward the second side 38 and extends along the length (L) of the deck 14. In the illustrated construction, the second outer portion 54 is substantially a mirror image of the first outer portion 50. In some aspects and in some constructions, the thickness (T) of the deck 14 generally decreases as the second outer portion 54 extends outwardly from the second leg 22 toward the second side 38. The thickness (T) of the deck 14 remains substantially constant as the second outer portion 54 extends along the length (L) of the deck 14. In the illustrated construction, the thickness (T) of the deck 14 decreases at a relatively constant rate as the second outer portion 54 extends outwardly from the second leg 22 toward the second side 38. In the illustrated construction, the thickness (T) of the deck 14 is about 3.25 inches at the intersection of the second outer portion 54 and the second leg 22 and decreases to about 1.75 inches at the second side 38. The width of the second outer portion 54 is about 3 feet 2 inches.
The central portion 58 is disposed between the first and second legs 18, 22 near the middle of the deck 14. The central portion 58 extends along a portion of the width (W) of the deck 14 and substantially along the entire length (L) of the deck 14. In some aspects and in some constructions, the thickness (T) of the deck 14 remains substantially constant as the central portion 58 extends along the width (W) and the length (L) of the deck 14. In the illustrated construction, the thickness (T) of the deck 14 is about 2.25 inches across the central portion 58. The width of the central portion 58 across the deck 14 is about 8 feet 8 inches from the edge of the first inner portion 62 to the edge of the second inner portion 66.
The first inner portion 62 extends inwardly from the first leg 18 toward the central portion 58 and substantially along the entire length (L) of the deck 14. In some aspects and in some constructions, the thickness (T) of the deck 14 decreases as the first inner portion 62 extends inwardly from the first leg 18 toward the central portion 58. The thickness (T) of the deck 14 remains substantially constant as the first inner portion 62 extends along the length (L) of the deck 14. In the illustrated construction, the thickness (T) of the deck 14 decreases at a relatively constant rate as the first inner portion 62 extends inwardly from the first leg 18 toward the central portion 58. In the illustrated construction, the thickness (T) of the deck 14 is about 3.25 inches at the intersection of the first inner portion 62 and the first leg 18 and decreases to about 2.15 inches at the intersection of the first inner portion 62 and the central portion 58. The width of the first inner portion 62 is about 10 inches.
The second inner portion 66 extends from the second leg 22 toward the central portion 58 and substantially along the entire length (L) of the deck 14. In some aspects and in some constructions, the thickness (T) of the deck 14 decreases as the second inner portion 66 extends inwardly from the second leg 22 toward the central portion 58. The thickness (T) of the deck 14 remains substantially constant as the second inner portion 66 extends along the length (L) of the deck 14. In the illustrated construction, the thickness (T) of the deck 14 decreases at a relatively constant rate as the second inner portion 66 extends from the second leg 22 toward the central portion 58. In the illustrated construction, the thickness (T) of the deck 14 is about 3.25 inches at the intersection of the second inner portion 66 and the second leg 22 and decreases to about 2.15 inches at the intersection of the second inner portion 66 and the central portion 58. The width of the second inner portion 66 is about 10 inches.
In the illustrated construction, the top surface 42 of the deck 14 is substantially co-planar across the first outer portion or flange 50, the second outer portion or flange 54, the central portion 58, the first inner portion 62, and the second inner portion 66. However, the bottom surface 46 of the deck 14 may not be co-planar across these portions 50, 54, 58, 62, 66. The thickness (T) from the top surface 42 to the bottoms surface 46 may vary across these portions 50, 54, 58, 62, 66.
In
In
In the illustrated construction, the overall width (W) of the deck 14 is about 18 feet. In the illustrated construction, the first and second distances D1, D2 are approximately the same and are about 3.5 feet. The first distance D1 generally represents the width of the first outer portion 50, and the third distance D3 generally represents the width of the second outer portion 54. In the illustrated construction, the second distance D2 is about 11 feet. The second distance D2 generally represents the combined width of the central portion 58, the first inner portion 62, and the second inner portion 66.
In the illustrated construction, the second distance D2 is more than two times greater than the first distance D1. Similarly, the first distance D1 is less than ¼ of the overall width (W) of the deck 14, and the first and second legs 18, 22 are positioned at less than ¼ of the overall width (W) of the deck 14 from the respective first and second sides 34, 38. In addition, the second distance D2 between the first and second legs 18, 22 is greater than half the overall width (W) of the deck 14. In the illustrated construction, the second distance D2 is more than three times greater than each of the first distance D1 and the second distance D2. The second distance D2 is generally between two and four times greater than the first distance D1. This spacing of the legs 18, 22 relative to the deck 14 provides additional surface area on the deck 14 while providing adequate strength for the load supported by the deck 14.
As shown in
As shown in
Since the first distance D1 (
Positioning the legs at the quarter points of the deck would provide generally uniform spacing of the legs across the platform, or adjoining sections. The quarter points generally represent one quarter of the distance across the width (W) of the deck 14.
As shown in
In some aspects and in some constructions, the thickness (T) of the deck 114 is substantially the same across the width (W) of the deck 114. The thickness (T) of the deck 114 remains substantially constant as the deck 114 extends outwardly from the first leg 118 toward the first side 134. Similarly, the thickness (T) of the deck 114 remains substantially constant as the deck extends outwardly from the second leg 122 toward the second side 138. The thickness (T) of the deck 114 also remains substantially constant as the deck 114 extends between the first and second legs 118, 122. As shown in
In
Similarly, the first distance D1 is less than ¼ of the overall width (W) of the deck 114, and the first and second legs 118, 122 are positioned at less than ¼ of the overall width (W) of the deck 114 from the respective first and second sides 134, 138. This spacing of the legs 118, 122 relative to the deck 114 provides additional surface area on the deck 114 while providing adequate strength for the load supported by the deck 114. As described above, when the distance from each leg 118, 122 to each respective side 134, 138 is less than ¼ of the overall width (W) of the deck 114 from the respective sides, the spacing between the legs 118, 122 is uneven when multiple sections 110 are connected by their sides 134, 138.
It is of course understood that the listed dimensions and measurements described in the specification are illustrative only and that the overall size and dimension of the section 10 and its pertinent structures will be selected to accommodate the loads and operational conditions in which the section 10 will be utilized.
The foregoing detailed description describes only a few of the many forms that the present invention can take, and should therefore be taken as illustrative rather than limiting. It is only the claims, including all equivalents that are intended to define the scope of the invention.