1. Field of the Invention
The disclosure herein relates generally to the field of oil and gas production. More specifically, the present disclosure relates to a method and apparatus for aligning perforating charges. Yet more specifically, the present disclosure concerns a method and apparatus for confirming that a perforating charge is aligned in a certain direction prior to detonating the perforating charge.
2. Description of Related Art
Perforating systems are used for the purpose, among others, of making hydraulic communication passages, called perforations, in wellbores drilled through earth formations so that predetermined zones of the earth formations can be hydraulically connected to the wellbore. Perforations are needed because wellbores are typically completed by coaxially inserting a pipe or casing into the wellbore, and the casing is retained in the wellbore by pumping cement into the annular space between the wellbore and the casing. The cemented casing is provided in the wellbore for the specific purpose of hydraulically isolating from each other the various earth formations penetrated by the wellbore. As is known, hydrocarbon-bearing strata, such as reservoirs, exist within these formations. The wellbores typically intersect these reservoirs.
Perforating systems typically comprise one or more perforating guns strung together, these strings of guns can sometimes surpass a thousand feet of perforating length. Included with the perforating guns are shaped charges that typically include a charge case, a liner, and a quantity of high explosive inserted between the liner and the charge case. When the high explosive is detonated, the force of the detonation collapses the liner and ejects it from one end of the charge at very high velocity in a pattern called a “jet”. The jet penetrates the casing, the cement and a quantity of the formation thereby forming a perforation in the formation that enables fluid communication between the wellbore and its surrounding formation.
The shaped charges should be aimed in a particular direction for maximum penetration of a hydrocarbon producing zone, for avoiding hardware attached to the casing, sand control or to avoid shooting into zones having either water, gas, or both. Aiming of the shaped charges can be accomplished by aligning the perforating gun 13 in a particular orientation. One manner of accomplishing perforating gun orientation is to asymmetrically load a perforating gun so that the loading will cause the gun to rotate into the desired or designed orientation. With regard now to
A perforating system comprising a perforating gun, an orientation indicator associated with the perforating gun, and a perforating gun actuator in active communication with the orientation indicator. The perforating gun actuator may be coupled to the perforating gun and may comprise a controller as well as a firing head. The controller may be configured to produce a perforating gun detonation signal in response to a signal from the orientation indicator. The signal may be an indication of a desired perforating gun orientation. A shaped charge may be included with the perforating system.
Optionally, the perforating system may comprise a perforating gun having a shaped charge, an orientation device associated with the perforating gun, and a controller in communication with the orientation device configured to provide a detonation signal to the perforating gun in response to a signal received from the orientation device, wherein the received signal is indicative of a desired orientation of the perforating gun.
Also disclosed herein is a method of perforating in a wellbore comprising, monitoring the orientation of a perforating gun, and activating the perforating gun based on the evaluated orientation. The method may include determining if the perforating gun is in a desired alignment. The method may also include activating the perforating gun upon confirmation that the perforating gun is in the desired alignment. Optionally, the perforating gun orientation may be adjusted during operation.
a-4d are side views of embodiments of orientation indicators.
Disclosed herein is a system and method for the perforating of a wellbore into an adjacent subterranean formation. The system and method include provisions for actively monitoring the real time orientation of a perforating gun prior to the detonation of its associated shaped charges. The method and apparatus described herein compares the real time orientation with a desired orientation. Shaped charge detonation is not initiated until the real time orientation matches the desired orientation. The system and method disclosed herein can be adjusted so that the “matching” is substantially exact or within an angular range.
With reference now to
Also included with the perforating string 29 is a controller sub 35 disposed at one end of the perforating string 29. A controller 37 is shown in dashed outline included within the controller sub 35. As seen in the embodiment of
In one embodiment having more than one controller sub 35, each controller sub 35 includes a transmitter emits a signal at a select frequency when properly aligned. The signal could be a discrete frequency modulated in amplitude that identifies each individual controller sub. Misaligned subs will therefore not emit an identifying signal in the selective particular frequency. Thus if no signal is received for a particular frequency, it can be determined that the corresponding controller sub 35 (and thus the associated shaped charges) are not in the desired orientation. This knowledge provides some options of corrective action over simply knowing that one of potentially many controller subs 35 are not properly aligned.
In one example of operation of the system of
The orientation evaluation may be performed for a single perforating gun, or for each perforating gun making up a perforating gun string. The controller may be configured to recognize when each perforating gun is in a desired orientation, and send a corresponding detonation signal upon recognition that one or all of the perforating guns of a perforating string are in a desired orientation. Once the controller 37 determines that each perforating gun is in its desired or designed alignment, the controller transmits a detonation signal that will in turn detonate shape charges associated with the now properly oriented perforating guns. The controller or other device for initiating perforation of the perforating string can be at surface as well as connected with a perforating string or individual perforating gun. Accordingly both the steps of activating the perforating gun by a controller as well as monitoring the orientation of the perforating gun can be performed with a controller that is disposed downhole with the perforating system or at the surface with system operator personnel.
Optionally, should the controller 37 determine that one or more of the perforating guns is not in proper or desired alignment, corrective action may be taken. The signal can be sent by the associated wireline 85 to the surface where surface operators can take corrective action. Corrective action may comprise “cycling” the perforating string within the well bore by raising and lowering the perforating string to effect the settling of the individual perforating guns into their proper alignment. After the step of cycling perforating gun orientation can again be evaluated by the controller 37 obtaining orientation data from each of the orientation devices and then re-evaluating if the guns are in their desired alignment. As discussed above, once all guns are determined to be in a proper alignment, the step of perforating can then be commenced. Should further cycling be required to adjust the guns into a desired alignment, that step can be repeated as well. Moreover, corrective action may include selectively choosing to not fire certain guns or gun segments based on if the segments are misaligned.
The orientation indicator or orientation device is associated with each of the perforating guns. That is the indicator is coupled with the perforating gun so that the indicator rotates along with any rotation of the perforating gun. Thus within the perforating gun the orientation indicator or device will necessarily rotate as it is connected to the perforating gun. However in the case when the indicator is within an associated sub, the sub must be connected to the gun such that it rotates when the gun rotates.
The controller 37 may be configured with embedded code therein that recognizes and decodes each signal received from the one or more orientation devices for determining if the perforating gun or guns in the desired orientation. Based upon the signal of proper orientation a signal is produced by the controller that in turn effectuates perforating gun detonation in response to these positive signals from the one or more orientation indicators. With regard to communication between the orientation device or orientation indicator and the controller 37, in one embodiment of the system described herein the communication is active. Active communication between these two devices comprises a real time and continuous communication between these two elements from the period of time leaving up to the perforation step. Active communication also includes conveying information (such as information pertaining to orientation) in discreet time increments as well as continuous. Thus active communication can provide information over multiple time increments and is not restricted to orientation information for a specific point in time. The controller may comprise an information handling system (IHS). The IHS may include a processor, memory accessible by the processor, nonvolatile storage area accessible by the processor, and logics for performing each of the steps above described.
a-4d provide examples of different embodiments of the orientation device 39. With regard now to
The revolving element 45 could be any member capable of rolling through the annulus 47 in response to azimuthal rotation of the orientation device 39a. Additionally, the revolving element 45 should also be conductive and shaped so it can close the electrical circuit when it is between the opposing conductive surfaces (49, 51). Examples of the revolving element 45 include a cylindrically shaped member, a spherical member, an oval shaped member, and disks axially connected. Moreover, the opposing conductive surfaces (49, 51) may comprise a raised portion as shown in
b provides another embodiment of an orientation device 39b. In this embodiment, a liquid interface module 53 is shown situated within an annular housing. The liquid interface module 53 comprises immiscible liquids, for example such as oil and water where one is polar and one is non-polar. In the embodiment shown, the first and second liquids (55, 57) have different polarities and thus do not mix. Additionally as shown, the first liquid 55 has a density lower than that of the second liquid 57. The surface along which these liquids (55, 57) contact forms an interface 58. Disposed on the edge of the liquid interface module is an interface detector 59. The liquid interface detector is able to detect that interface 58 between the first and the second liquid (55, 57). As with the revolving element embodiment, the liquid interface module 53 can be calibrated, such that when the perforating gun is in the desired orientation the liquid interface 58 will be aligned with the interface detector 59 on one or both sides of the liquid interface module 53. When the interface 58 is aligned with the interface detector 59 a signal may be transmitted representing proper orientation of the associated perforating gun.
c provides another embodiment of an orientation device 39c. In this embodiment a switch 61 is shown comprising a housing 63. Within a portion of the housing a conductive material 65 is shown residing therein. The conductive material can be a liquid metal, or can be a particulated metal that flows within the housing based upon a gravitational pull. As shown, the conductive material 65 is in contact with lead 67 disposed on both sides of the switch 61. Therefore the switch can be designed such that when it is in a particular orientation the leads on one or both sides of the housing 63 can be in electrical communication with one another. The electrical communication can be an indication of the orientation of an associated perforating gun.
In the embodiment of
Accordingly use of any of these devices with the aforementioned method can result in a situation where a perforating gun can be disposed in a well bore and orientation of the well bore can be verified prior to activation of the perforating gun. For example, with reference now to
The perforating string may include a firing head that is in active communication with the controller 37. As is known the firing head is responsible or used in initiating detonation through primer cord connected to each of the shape charge of the perforating gun. The firing head can actuate strictly electrical, strictly mechanical, or a combination of both with some redundant and isolated features.
In
The present invention described herein, therefore, is well adapted to carry out the objects and attain the ends and advantages mentioned, as well as others inherent therein. While a presently preferred embodiment of the invention has been given for purposes of disclosure, numerous changes exist in the details of procedures for accomplishing the desired results. For example, the invention described herein is applicable to any shaped charge phasing as well as any density of shaped charge. The power used for operating the downhole components listed herein can be supplied by onboard batteries, or via the conveyance means. Moreover, the invention can be utilized with any size of perforating gun. It also should be pointed out that the apparatus herein disclosed is not limited to a shaped charge for use with a perforating gun, but can also include any type of ballistics shaped charge—such as those shaped charges used in weaponry and ordinance related technology as well as pressurized fluid used in perforating. These and other similar modifications will readily suggest themselves to those skilled in the art, and are intended to be encompassed within the spirit of the present invention disclosed herein and the scope of the appended claims.
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