The present invention relates to a staircase construction method, and more particularly to a precast concrete staircase construction method of manufacturing two structures formed by vertically dividing a structure of a unit staircase constituting one floor into a left structure and a right structure and enabling construction of the unit staircase by combining the two structures at one time.
In general, a staircase of a building is formed in such a manner that a foundation (floor) is built first, and then, a formwork is used to form, on top of the foundation, a concrete exterior wall, stairs, and a stair landing that are adjacent to the inner surface of the concrete exterior wall. Further, a step of pouring concrete into the formwork is repeatedly executed to form the exterior wall, the stairs, and the stair landing on every floor.
In this conventional staircase, a formwork is first installed to form a wall, concrete is poured into the formwork, and concrete is left to cure in an appropriate environment. After the concrete is completely cured, the next step is performed. Accordingly, there is a problem in that construction is complicated and it takes a long time to complete construction.
In consideration of the above-described problems, proposed is a method of constructing a staircase using prefabricated precast concrete structures. In this method, a wall, a stair tread, and a stair landing are prefabricated with concrete, and then the prefabricated wall, stair tread, and stair landing are adhesively bonded to each other, thereby constructing the staircase.
However, the above-described related art has the following problems.
In the staircase construction method of the related art, since a staircase is formed of a plurality walls, stair treads, and stair landings, the number of times structures are lifted and adhesively bonded to each other by a crane is relatively increased. Accordingly, a lot of time and labor are required to complete construction, and it is cumbersome to adhesively bond the structures to each other a large number of times, which may result in a long period of construction.
Therefore, the present invention has been made in view of the above problems,
In accordance with the present invention, the above and other objects can be accomplished by the provision of a precast concrete staircase construction method including a mold frame preparation step of forming a square cubic external structure having open upper and lower surfaces and inner surfaces and closed remaining outer surfaces, forming stair landings at an upper surface of one side of the external structure and a central portion of the other side thereof, respectively, forming stair treads between the two stair landings, and preparing a first mold frame and a second mold frame so as to form two structures obtained by vertically dividing a structure of a staircase into a left structure and a right structure, a reinforcing bar arrangement step of assembling and arranging reinforcing bars in the first mold frame and the second mold frame, wherein the reinforcing bar arrangement step is performed after the mold frame preparation step, a concrete pouring and curing step of pouring and curing concrete in each of the first mold frame and the second mold frame, a divided structure manufacturing step of demolding, when curing of the concrete poured into each of the first mold frame and the second mold frame is completed, a first divided structure and a second divided structure from the first mold frame and the second mold frame, respectively, and manufacturing the first divided structure and the second divided structure in a form of vertically dividing the structure of the staircase into the left structure and the right structure, a structure adhesion step of forming the staircase by causing the second divided structure in an upside-down state to adhere to the first divided structure such that open inner surface portions of the first divided structure and the second divided structure adhere to each other to be closed and the two central stair landings are connected to each other to form a plane, and a structure bonding step of completing the staircase by adhesively bonding mutually adhering portions of the first divided structure and the second divided structure.
The divided structure manufacturing step may further include a step of forming a square groove opened in a square shape so that a door is installable on a lower outer surface of the stair landing formed on an upper surface of the first divided structure.
The structure bonding step may further include a step of forming a bonding groove configured to adhesively bond mutually contacting portions of the first divided structure and the second divided structure.
The first mold frame may include a first base disposed on a ground surface, a first front surface molding groove formed to protrude in a plate shape from one side of an upper surface of the first base so as to form a front surface of the first divided structure, wherein the first front surface molding groove has an open upper portion and an empty inner portion, a first rear surface molding groove disposed spaced apart from the first front surface molding groove and formed to protrude in a plate shape from the other side of the upper surface of the first base so as to form a rear surface of the first divided structure, wherein the first rear surface molding groove has an open upper portion and an empty inner portion, a first upper surface stair landing molding groove formed horizontally toward an inner side of the first divided structure at a right angle relative to an end of the first rear surface molding groove so as to form a stair landing on an upper surface of the first divided structure and formed to protrude in a plate shape from the upper surface of the first base so as to communicate with the first rear surface molding groove, wherein the first upper surface stair landing molding groove has an open upper portion and an empty inner portion, a first central stair landing molding groove formed horizontally from an inner central portion of the first front surface molding groove toward the inner side of the first divided structure at a right angle relative to the inner central portion so as to form a stair landing at a central portion of the first divided structure and formed to protrude in a plate shape from the upper surface of the first base so as to communicate with the first front surface molding groove, wherein the first central stair landing molding groove has an open upper portion and an empty inner portion, first stair tread molding grooves formed in a stepped stair shape in a state of being inclined between the first upper surface stair landing molding groove and the first central stair landing molding groove so as to form stair treads of the first divided structure and formed to protrude in a plate shape from the upper surface of the first base so as to communicate with the first upper surface stair landing molding groove and the first central stair landing molding groove, wherein each of the first stair tread molding grooves has an open upper portion and an empty inner portion, a first outer surface molding groove formed in a square plate shape from an upper end of the first front surface molding groove to an upper end of the first rear surface molding groove so as to form an outer surface of the first divided structure, wherein the first outer surface molding groove has an outer circumference protruding upwards and is formed to communicate with the upper ends of the first front surface molding groove and the first rear surface molding groove, and upper ends of the first upper surface stair landing molding groove, the first central stair landing molding groove, and the first stair tread molding grooves, and a square section formed to protrude from the first outer surface molding groove so as to form an open groove located at a lower portion of the first upper surface stair landing molding groove and formed in a part of the first outer surface molding groove. The second molding frame may include a second base disposed on a ground surface, a second front surface molding groove formed to protrude in a plate shape from one side of an upper surface of the second base so as to form a front surface of the second divided structure, wherein the second front surface molding groove has an open upper portion and an empty inner portion, a second rear surface molding groove disposed spaced apart from the second front surface molding groove and formed to protrude in a plate shape from the other side of the upper surface of the second base so as to form a rear surface of the second divided structure, wherein the second rear surface molding groove has an open upper portion and an empty inner portion, a second upper surface stair landing molding groove formed horizontally toward an inner side of the second divided structure at a right angle relative to an end of the second rear surface molding groove so as to form a stair landing on an upper surface of the second divided structure and formed to protrude in a plate shape from the upper surface of the second base so as to communicate with the second rear surface molding groove, wherein the second upper surface stair landing molding groove has an open upper portion and an empty inner portion, a second central stair landing molding groove formed horizontally from an inner central portion of the second front surface molding groove toward an inner side of the second divided structure at a right angle relative to the inner central portion so as to form a stair landing at a central portion of the second divided structure and formed to protrude in a plate shape from the upper surface of the second base so as to communicate with the second front surface molding groove, wherein the second central stair landing molding groove has an open upper portion and an empty inner portion, second stair tread molding grooves formed in a stepped stair shape in a state of being inclined between the second upper surface stair landing molding groove and the second central stair landing molding groove so as to form stair treads of the second divided structure and formed to protrude in a plate shape from the upper surface of the second base so as to communicate with the second upper surface stair landing molding groove and the second central stair landing molding groove, wherein each of the second stair tread molding grooves has an open upper portion and an empty inner portion, and a second outer surface molding groove formed in a square plate shape from an upper end of the second front surface molding groove to an upper end of the second rear surface molding groove so as to form an outer surface of the second divided structure, wherein the second outer surface molding groove has an outer circumference protruding upwards and is formed to communicate with the upper ends of the second front surface molding groove and the second rear surface molding groove, and upper ends of the second upper surface stair landing molding groove, the second central stair landing molding groove, and the second stair tread molding grooves.
As described above, the present invention has the following effects. Since LED light is dispersed with a simple structure, it is possible to solve problems related to an increase in manufacturing costs and deterioration in productivity caused by an anti-glare panel. Further, since a color similar to the LED light is applied to the anti-glare panel, a user may easily distinguish the color of the LED when LED is turned off. Accordingly, sorting of products and handling management thereof become easier. Additionally, installation view is improved during the day when the LED is turned off, thereby having an effect of improving aesthetics.
Furthermore, the present invention manufactures two structures formed by vertically dividing a structure of a unit staircase constituting one floor into a left structure and a right structure, thereby making it possible to construct the unit staircase by combining the two structures at one time. Accordingly, since construction time and manpower are significantly reduced, construction work becomes simplified, and a construction period is significantly shortened.
The above and other objects, features and other advantages of the present invention will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
Hereinafter, s preferred embodiment of the present invention will be described in more detail with reference to the accompanying drawings. However, it should be understood that the present invention may be implemented in many different forms and should not be construed as being limited to the embodiments set forth herein.
The mold frame preparation step (S10) is a step of forming a square cubic external structure having open upper and lower surfaces and inner surfaces and closed remaining outer surfaces, forming stair landings at an upper surface of one side of the external structure and a central portion of the other side thereof, respectively, forming stair treads between the two stair landings, and preparing a first mold frame and a second mold frame so as to form two structures obtained by vertically dividing a structure of a staircase into a left structure and a right structure. This step is a step of preparing the first mold frame and the second mold frame so as to manufacture the first divided structure and the second divided structure that are formed by vertically dividing the structure of the staircase into the left structure and the right structure (refer to
Here, the first divided structure has an outer surface formed as a “⊏”-shaped structure between a front surface of the first divided structure and a rear surface thereof, as shown in
As shown in
Referring to
The first base 11 closes a lower portion of each groove in a state of being supported on the ground and serves to support each groove. The first front surface molding groove 12 serves to mold the front surface of the first divided structure, and the first rear surface molding groove 13 serves to mold the rear surface of the first divided structure.
The first upper surface stair landing molding groove 14 serves to mold the stair landing formed on the upper surface of the first divided structure, and the first central stair landing molding groove 15 serves to mold the stair landing formed at the central portion of the first divided structure.
The first stair tread molding grooves 16 serve to mold the stair treads between the two stair landings. The first outer surface molding groove 17 serves to mold the outer surface of the first divided structure. The first square section 18 serves to mold the square groove formed on the outer surface of the first divided structure.
Further, referring to
The second base 21 closes a lower portion of each groove in a state of being supported on the ground and serves to support each groove. The second front surface molding groove 22 serves to mold the front surface of the second divided structure, and the second rear surface molding groove 23 serves to mold the rear surface of the second divided structure.
The second upper surface stair landing molding groove 24 serves to mold the stair landing formed on the upper surface of the second divided structure, and the second central stair landing molding groove 25 serves to form the stair landing formed at the central portion of the second divided structure.
The second stair tread molding grooves 26 serve to mold the stair treads between the two stair landings, and the second outer surface molding groove 27 serves to mold the outer surface of the second divided structure.
The reinforcing bar arrangement step (S20) is a step of assembling and arranging reinforcing bars in the first mold frame and the second mold frame. In this step, the staircase itself formed by arranging the reinforcing bars in the first mold frame and the second mold frame may be formed as a reinforced concrete structure having reinforced durability and rigidity (refer to
The concrete pouring and curing step (S30) is a step of pouring and curing concrete in the first mold frame and the second mold frame. In this step, in order to mold the first divided structure and the second divided structure into concrete, concrete is poured into each of the first mold frame and the second mold frame, and then the concrete is cured and hardened (refer to
The divided structure manufacturing step (S40) is a step of demolding, when curing of the concrete poured into each of the first mold frame and the second mold frame is completed, the first divided structure and the second divided structure from the first mold frame and the second mold frame, respectively, and manufacturing the first divided structure and the second divided structure in the form of vertically dividing a structure of a staircase into a left structure and a right structure. This step is executed to complete manufacture of the first divided structure and the second divided structure in the form of vertically dividing the structure of the staircase into the left structure and the right structure (refer to
The divided structure manufacturing step (S40) further includes a step of forming a square groove that is opened in a square shape so that a door is installable on a lower outer surface of the stair landing formed on the upper surface of the first divided structure.
The step of forming the square groove is a step of forming the square groove on the outer surface of one first divided structure and providing an area in which a door used to enter and exit the staircase is installed. The square groove may be manufactured by being provided in the first mold frame or may be formed by allowing an operator to cut the outer surface of the first divided structure. In addition, the square groove may be disposed on a rear surface of the first divided structure in addition to the outer surface of the first divided structure.
The structure adhesion step (S50) is a step of forming the staircase by causing the second divided structure in an upside-down state to adhere to the first divided structure. In this step, open inner surface portions of the first divided structure and the second divided structure adhere to each other and are closed, and the two central stair landings are connected to each other to form a plane (Refer to
Here, in a state in which the first divided structure is disposed, when the second divided structure is rotated clockwise, and the inner surfaces of the first divided structure and the second divided structure are brought into close contact with each other, the upper surface stair landings are respectively located at the upper portion and the lower portion, and the central stair landings are disposed to form a horizontal plane with each other.
The structure bonding step (S60) is a step of completing the staircase by bonding adhering portions of the first divided structure and the second divided structure to each other (refer to
As shown in
In this manner, the first divided structure and the second divided structure are adhesively bonded to each other, and then the staircases completed as described above are sequentially stacked upwards while bonding portions between the completed staircases are boned to each other, thereby making it possible to easily construct a plurality of staircases.
Although the preferred embodiments of the present invention have been described above, various changes, modifications, and equivalents may be used in the present invention. It is clear that the present invention may be applied in the same manner by appropriately modifying the above-described embodiments. Therefore, the above description does not limit the scope of the present invention, and the true technical protection scope of the present invention should be determined by the technical spirit of the appended claims.
Meanwhile, although specific embodiments have been described above in detail, it will be apparent to those skilled in the art that various modifications are possible without departing from the scope and spirit of the invention as disclosed in the accompanying claims.
Number | Date | Country | Kind |
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10-2021-0153573 | Nov 2021 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/KR2022/015860 | 10/18/2022 | WO |