Embodiments described herein generally relate to systems and methods for separating seeds in a grow pod and, more specifically, to a seed separator that receives seeds from a seed tank and separates and supplies the seeds to a seeder head at a pre-determined rate.
While crop growth technologies have advanced over the years, there are still many problems in the farming and crop industry today. As an example, while technological advances have increased efficiency and production of various crops, many factors may affect a harvest, such as weather, disease, infestation, and the like. Additionally, while the United States currently has suitable farmland to adequately provide food for the U.S. population, other countries and future populations may not have enough farmland to provide the appropriate amount of food.
Disclosed herein are precision seeder heads and seeder components that include precision seeder heads.
According to some embodiments, a precision seeder head includes a seed queue tube having an inside circumference that is sized to accommodate one seed at any vertical location, a first seed hold that selectively blocks the seed queue tube when located in a default position and selectively unblocks the seed queue tube when located in the release position, and an optical sensor positioned at a vertical position below the first seed hold, the optical sensor adapted to detect seeds dispensed from the seed queue tube.
According to some embodiments, a seeder component includes a precision seeder head that includes a seed queue tube having an inside circumference that is sized to accommodate one seed at any vertical location, and a first seed hold that selectively blocks the seed queue tube when located in a default position and selectively unblocks the seed queue tube when located in the release position. The seeder component further includes a seed separator that delivers seed to the precision seeder head.
It is to be understood that both the foregoing general description and the following detailed description are merely exemplary, and are intended to provide an overview or framework to understanding the nature and character of the claimed subject matter. The accompanying drawings are included to provide a further understanding and are incorporated in and constitute a part of this specification. The drawings illustrate one or more embodiment(s), and together with the description, serve to explain principles and operation of the various embodiments.
The embodiments set forth in the drawings are illustrative and exemplary in nature and not intended to limit the disclosure. The following detailed description of the illustrative embodiments can be understood when read in conjunction with the following drawings, where like structure is indicated with like reference numerals and in which:
Reference will now be made in detail to exemplary embodiments which are illustrated in the accompanying drawings. Whenever possible, the same reference numerals will be used throughout the drawings to refer to the same or like parts. The components in the drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the exemplary embodiments.
Numerical values, including endpoints of ranges, can be expressed herein as approximations preceded by the term “about,” “approximately,” or the like. In such cases, other embodiments include the particular numerical values. Regardless of whether a numerical value is expressed as an approximation, two embodiments are included in this disclosure: one expressed as an approximation, and another not expressed as an approximation. It will be further understood that an endpoint of each range is significant both in relation to another endpoint, and independently of another endpoint.
Directional terms as used herein—for example up, down, right, left, front, back, top, bottom—are made only with reference to the figures as drawn and are not intended to imply absolute orientation.
As will be discussed in greater detail below, embodiments disclosed herein include systems and methods for separating seeds in a grow pod. Some embodiments are configured with a seeder component including a seed separator. The seed separator includes a plate having a top surface and a bottom surface, a seed retaining wall attached to the top surface of the plate and configured to retain seeds within the seed retaining wall; a cap configured to partially cover the seed retaining wall; a vibrator attached to the bottom surface of the plate; and a seed injecting device attached to the bottom surface of the plate. The seed injecting device receives seeds within the seed retaining wall through one or more holes of the plate, and supplies the seeds to a seeder head at a predetermined rate through a tube connected between the seed injecting device and the seeder head. The systems and methods for separating seeds in a grow pod incorporating the same will be described in more detail below.
Referring now to the drawings,
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Coupled to the master controller 106 is a seeder component 108. The seeder component 108 may be configured to seed one or more carts 104 as the carts 104 pass the seeder in the assembly line. Depending on the particular embodiment, each cart 104 may include a single section tray for receiving a plurality of seeds. Some embodiments may include a multiple section tray for receiving individual seeds in each section (or cell). In the embodiments with a single section tray, the seeder component 108 may detect presence of the respective cart 104 and may begin laying seed across an area of the single section tray. The seed may be laid out according to a desired depth of seed, a desired number of seeds, a desired surface area of seeds, and/or according to other criteria. In some embodiments, the seeds may be pre-treated with nutrients and/or anti-buoyancy agents (such as water) as these embodiments may not utilize soil to grow the seeds and thus might need to be submerged.
In the embodiments where a multiple section tray is utilized with one or more of the carts 104, the seeder component 108 may be configured to individually insert seeds into one or more of the sections of the tray. Again, the seeds may be distributed on the tray (or into individual cells) according to a desired number of seeds, a desired area the seeds should cover, a desired depth of seeds, etc.
The watering component may be coupled to one or more water lines 110, which distribute water and/or nutrients to one or more trays at predetermined areas of the assembly line grow pod 100. In some embodiments, seeds may be sprayed to reduce buoyancy and then flooded. Additionally, water usage and consumption may be monitored, such that at subsequent watering stations, this data may be utilized to determine an amount of water to apply to a seed at that time.
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It should be understood that while the embodiment of
Conversely, if a cart 104 reaches the harvester and it has been determined that the plants in that cart 104 are not ready for harvesting, the assembly line grow pod 100 may commission that cart 104 for another lap. This additional lap may include a different dosing of light, water, nutrients, etc. and the speed of the cart could change, based on the development of the plants on the cart. If it is determined that the plants on a cart 104 are ready for harvesting, the harvester component 208 may facilitate that process.
In some embodiments, the harvester component 208 may simply cut the plants at a predetermined height for harvesting. In some embodiments, the tray may be overturned to remove the plants from the tray and into a processing container for chopping, mashing, juicing, etc. Because many embodiments of the assembly line grow pod 100 do not use soil, minimal (or no) washing of the plants may be necessary prior to processing.
Similarly, some embodiments may be configured to automatically separate fruit from the plant, such as via shaking, combing, etc. If the remaining plant material may be reused to grow additional fruit, the cart 104 may keep the remaining plant and return to the growing portion of the assembly line. If the plant material is not to be reused to grow additional fruit, it may be discarded or processed, as appropriate.
Once the cart 104 and tray are clear of plant material, the sanitizer component 210 may be implemented to remove any particulate, plant material, etc. that may remain on the cart 104. As such, the sanitizer component 210 may implement any of a plurality of different washing mechanisms, such as high pressure water, high temperature water, and/or other solutions for cleaning the cart 104 and/or tray. In some embodiments, the tray may be overturned to output the plant for processing and the tray may remain in this position. As such, the sanitizer component 210 may receive the tray in this position, which may wash the cart 104 and/or tray and return the tray back to the growing position. Once the cart 104 and/or tray are cleaned, the tray may again pass the seeder, which will determine that the tray requires seeding and will begin the process of seeding.
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The seed injecting device 404 supplies one or more seeds at a time to the precision seeder head 500 through the communicating tube 408. In embodiments, the seed injecting device 404 blows one or more seeds at a time through the communicating tube 408. In some embodiments, the seed injecting device 404 physically pushes or hits one or more seeds at a time such that the seeds can pass through the communicating tube 408. The seed injecting device 404 may supply seeds to the precision seeder head 500 at a certain rate. The rate of supply to the precision seeder head 500 may be determined based on the rate that the precision seeder head 500 seeds a tray. For example, if the precision seeder head 500 places three seeds per second on the tray, the seed injecting device 404 also supplies three seeds per second to the precision seeder head 500. In some embodiments, the seed injecting device 404 supplies seeds at a certain rate such that a certain number of seeds are queued in single file in the communicating tube 408 at the side of the precision seeder head 500. For example, the seed injecting device 404 supplies seeds at a certain rate such that at least five seeds are queued in the communicating tube 408 at the side of precision seeder head 500. The seed separator 400 not only smoothly supplies seeds to the precision seeder head 500 but also regulates the rate of supply to prevent overflow of seeds or shortage of seeds provided to the precision seeder head 500. In some embodiments, the seed injecting device 404 delivers seed to the precision seeder head 500 at a rate that is greater than or equal to the rate that the precision seeder head 505 dispenses seed. In some embodiments, the seed injecting device 404 delivers seed to the precision seeder head 500 at a rate that is within about 10% of the rate that the precision seeder head 505 dispenses seed. In some embodiments, the seed injecting device 404 interrupts delivery of seed to the precision seeder head 500 when the precision seeder head 505 is not dispensing seed.
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In some embodiments, the spacing between the first seed hold 530 and the second seed hold 540 may be adjusted based on the size of a seed. For example, the spacing between the first seed hold 530 and the second seed hold 540 may be adjusted to a nominal length of the seed type. Thus, the spacing may become greater for a seed type having a relatively long nominal length, whereas the spacing may become smaller for a seed type having a relatively short nominal length. In some embodiments, the spacing between the first seed hold 530 and the second seed hold 540 may be adjusted based on the size of a seed type and the number of seeds being deposited at a time. For example, if three seeds need to be deposited into one cell of the bed seed holder 570, the spacing may be set as three times the nominal length of the seed type such that the first bottom three seeds may be upheld by the second seed hold 540 while the fourth seed from the bottom may be securely fixed by the first seed hold 530. In some embodiments, the duration of time that the first seed hold 530 and the second seed hold 540 are maintained in the release position and the timing of moving the first seed hold 530 and the second seed hold 540 between the release position and the default position may allow for the desired number of seeds greater than a quantity of one to be dispensed from the seed queue tube 560. For example, the first seed hold 530 may be selectively controlled to move to the default position prior to second seed hold 540 being selectively controlled to move to the default position such that seeds that are present between the first seed hold 530 and the second seed hold 540 may be cleared from the seed queue tube 560.
The memory component 840 may store operating logic 942, the systems logic 844a, and the plant logic 844b. The systems logic 844a and the plant logic 844b may each include a plurality of different pieces of logic, each of which may be embodied as a computer program, firmware, and/or hardware, as an example. A local interface 946 is also included in
The processor 930 may include any processing component operable to receive and execute instructions (such as from a data storage component 936 and/or the memory component 840). The input/output hardware 932 may include and/or be configured to interface with microphones, speakers, a display, and/or other hardware.
The network interface hardware 934 may include and/or be configured for communicating with any wired or wireless networking hardware, including an antenna, a modem, LAN port, wireless fidelity (Wi-Fi) card, WiMax card, ZigBee card, Bluetooth chip, USB card, mobile communications hardware, and/or other hardware for communicating with other networks and/or devices. From this connection, communication may be facilitated between the computing device 130 and other computing devices, such as the user computing device 852 and/or remote computing device 854.
The operating logic 942 may include an operating system and/or other software for managing components of the computing device 130. As also discussed above, systems logic 844a and the plant logic 844b may reside in the memory component 840 and may be configured to perform the functionality, as described herein.
It should be understood that while the components in
Additionally, while the computing device 130 is illustrated with the systems logic 844a and the plant logic 844b as separate logical components, this is also an example. In some embodiments, a single piece of logic (and/or or several linked modules) may cause the computing device 130 to provide the described functionality.
As illustrated above, various embodiments for separating seeds in a grow pod are disclosed. These embodiments create a quick growing, small footprint, chemical free, low labor solution to growing microgreens and other plants for harvesting. These embodiments may create recipes and/or receive recipes that dictate the timing and wavelength of light, pressure, temperature, watering, nutrients, molecular atmosphere, and/or other variables the optimize plant growth and output. The recipe may be implemented strictly and/or modified based on results of a particular plant, tray, or crop.
Accordingly, some embodiments may include a seeder component including a seed separator. The seed separator includes a plate having a top surface and a bottom surface, a seed retaining wall attached to the top surface of the plate and configured to retain seeds within the seed retaining wall; a cap configured to partially cover the seed retaining wall; a vibrator attached to the bottom surface of the plate; and a seed injecting device attached to the bottom surface of the plate, wherein the seed injecting device is configured to receive seeds within the seed retaining wall through one or more holes of the plate, and supply the seeds to a seeder head at a predetermined rate through a tube connected between the seed injecting device and the seeder head.
While particular embodiments and aspects of the present disclosure have been illustrated and described herein, various other changes and modifications can be made without departing from the spirit and scope of the disclosure. Moreover, although various aspects have been described herein, such aspects need not be utilized in combination. Accordingly, it is therefore intended that the appended claims cover all such changes and modifications that are within the scope of the embodiments shown and described herein.
It should now be understood that embodiments disclosed herein includes precision seeder head and seeder components that include precision seeder heads. The precision seeder heads limit the number of seeds that are dispensed to a cell, thereby reducing waste of seed. The seeder component provides delivery of seed to the precision seeder head in a single file queue so that the desired quantity of seeds can be dispensed by the precision seeder head.
This application claims the benefit of U.S. provisional application No. 62/519,352, filed on Jun. 14, 2017.
Number | Date | Country | |
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62519352 | Jun 2017 | US |