The invention relates to a building structure, in particular to a novel prefabricated frame, which is particularly suitable for all buildings with frame structures or frame-shear wall structures.
A conventional frame structure building, established through assembling prefabricated members, mainly uses prefabricated members such as prefabricated secondary beams, prefabricated slabs, or the like. During construction, a column should be cast in-situ first, followed by mounting of the prefabricated secondary beam and the prefabricated slab, and then in-situ casting of main beam reinforcing bars. Finally, concrete is cast in-situ on the prefabricated slab, so as to connect the main beam, the prefabricated secondary beam, and the prefabricated slab together. The use of prefabricated members can reduce on-site construction work, save labors, and improve construction efficiency.
However, the prefabricated members used in the existing building structures are limited, and a large number of structures still need to be formed by cast-in-situ concrete. Therefore, the amount of on-site construction workload is still heavy, and the construction period cannot be further shortened.
The technical problem to be solved by the present invention is to provide a prefabricated frame, in which the prefabricated members account for a large proportion of all structural members used, thus significantly reducing the amount of on-site construction work.
The present invention proposes a prefabricated frame, comprising at least one column, at least one main beam connected to the column, at least one secondary beam connected to the main beam, and a floor. The column, the main beam and the secondary beam are all prefabricated members, and the main beam and the secondary beam are both provided with, on respective top portions thereof, exposed reserve reinforcing bars, and reinforcing bars for cast-in-situ parts. The floor is a laminated plate having a prefabricated slab at a lower portion thereof, and the prefabricated slab, the main beam, and the secondary beam are connected together by means of in-situ casting concrete on respective top portions thereof. The column is a prefabricated column having exposed reserve reinforcing bars at a top thereof and a to-be-cast structure at a bottom thereof, the to-be-cast structure being provided therein with reserve connecting bars. The to-be-cast structure is used for connection with a lower building structure, which has exposed reinforcing bars that are located under the column and inserted into the to-be-cast structure, the connection between the column and the lower building structure being achieved by casting in-situ concrete in the to-be-cast structure.
In a first implementing embodiment, the column is recessed inwardly at one or more lower sidewalls thereof to form the to-be-cast structure.
In the first implementing embodiment, optionally, the exposed reinforcing bars of the lower building structure are overlapped and bundled with the reserve connecting bars of the to-be-cast structure, so that the column and the lower building structure are connected with each other through establishing a template outside of the to-be-cast structure and pouring concrete therewith.
In a second implementing embodiment, the to-be-cast structure includes a plurality of sleeves embedded in a bottom of the column, each sleeve being provided with a grouting passage and a slurry discharging passage, both passages having respective openings on a sidewall of the column, and the reserve connecting bars of the to-be-cast structure are vertical reinforcing bars, which are inserted into the sleeves from upper opening ends of the sleeves.
In the second implementing embodiment, optionally, the grouting passage and the slurry discharging passage are arranged at a lower end and an upper end of the sleeve, respectively.
In the second implementing embodiment, optionally, the exposed reinforcing bars of the lower building structure are inserted into the sleeves from lower opening ends of the sleeves, and the column is integrally connected with the lower building structure by pouring concrete into the sleeves through the grouting passage, with excessive concrete being discharged from the slurry discharging passage.
Optionally, the exposed reserve reinforcing bars on the top of the column are higher than the main beam and the floor.
Optionally, at a connection node between the main beam and a column located at one end of the frame, the cast-in-situ portion at one end of the main beam is provided with upper and lower connecting bars, each of the connecting bars being bent at a free end thereof.
Optionally, at connection nodes between the column and two main beams to a right side and to a left side thereof, the cast-in-situ parts at one end of one of said two main beams is provided with upper and lower connecting bars, which pass above the column and extend to the other of said two main beams, and both ends of the upper connecting bars are connected to reinforcing bars arranged on top of the cast-in-situ parts of said two main beams, respectively.
Optionally, a cement mortar layer is disposed between a bottom surface of the column and the lower building structure.
Compared with the prior arts, the novel prefabricated frame according to the present invention has the following advantages.
First, the conventional cast-in-situ main beam is replaced with the prefabricated main beam, and the reinforcing bars for cast-in-situ parts of the prefabricated main beam and the prefabricated secondary beam have been prepared in advance and fixed on the prefabricated members. This will save a lot of construction work on site, and reduce investment in the human resources for on-site reinforcement breaking and reinforcement fixing.
Second, the column is a prefabricated column having exposed reserve reinforcing bars at a top thereof and a to-be-cast structure at a bottom thereof, the to-be-cast structure being used for connection with a lower building structure. With the prefabricated column, the construction can be performed more rapidly and conveniently, and the construction quality can be consistently ensured. Therefore, the on-site workload can be significantly reduced, thus greatly shortening the construction duration. Moreover, construction can be performed in the middle area and in the side areas of the building in parallel, thus reducing labor cost, construction waste, and noise and sand pollution. In this manner, the influence of the construction on surrounding residents can be avoided to a maximum extent.
Third, construction progress can be accelerated, thereby improving construction efficiency and shortening an overall project duration.
Fourth, as a result of increase in factory production of the prefabricated members, the quality of products can be more effectively guaranteed. And as the prefabricated members can be favorably completed, on-site polishing and secondary repair procedures can be directly saved.
Finally, the column, the main beam, the secondary beam, and the floor are all in the form of prefabricated members, which can reduce the use of a large number of wood plate molds. Only a few gaps between members are necessary to be blocked with plate molds. This also remarkably reduces construction waste on site, and thus is more environmentally friendly.
The present invention will be described in further detail with reference to preferred embodiments shown in the accompanying drawings.
As shown in
According to the present invention, the main beam 2 may be configured in either of the following two structural modes.
In Embodiment 1 of the main beam 2 as shown in
Embodiment 2 of the main beam 2 as shown in
Similarly, in the present invention, the secondary beam 3 may also be configured in either of the following two structural modes.
In Embodiment 1 of the secondary beam 3 as shown in
Embodiment 2 of the secondary beam 3 as shown in
Main reinforcing bars for cast-in-situ parts of the main beam 2 and the secondary beam 3 can be respectively provided in advance in the recesses 23 and 24 at the top portion of the main beam 2, and in the recesses 31 and 34 at the top portion of the secondary beam 3, and then transported together with the prefabricated members to the construction site. After the main beam 2 and the secondary beam 3 are mounted through hoist, the above main reinforcing bars are separately pulled or inserted into corresponding positions, bundled in series, and then fixed.
As shown in
As shown in
As shown in
As shown in
According to the present invention, the column 1 may be configured in either of the following two structural modes.
In a first example, as shown in
The reinforcing bars inside the column 1 may be exposed to a certain length from the top of the column 1. The exposed portions, referred to as exposed reinforcing bars 11, are used for connection with an upper building structure.
The bottom of the column 1 is provided with a to-be-cast structure 12, which is provided therein with reserve connecting bars 13. Optionally, the sidewalls of the column 1 are inwardly recessed at the lower end thereof, so that the recessed portion forms the to-be-cast structure 12. The recessed portion may be formed such that four sidewalls of the column 1 are all recessed inwardly to a certain depth at a region of the lower end of the column 1, or only part of them is recessed inwardly to a certain depth. The depth of the recessed portion is preferably selected to expose the reinforcing bars inside the column 1. The exposed reinforcing bars in the to-be-cast structure 12 are called as reserve connecting bars, for connection with a lower building structure. The to-be-cast structure 12 can be cast in-situ with concrete, so as to achieve the connection to the lower building structure.
In order to increase the bonding force between the prefabricated concrete and the in-situ-cast concrete, in a preferred embodiment, the inner wall of the to-be-cast structure 12 is beveled, thus increasing the contact area between the prefabricated concrete and the in-situ-cast concrete. In this manner, the bonding force therebetween can be further improved.
The use of this to-be-cast structure facilitates the pouring of concrete and the integrated production of the prefabricated column at the factory, improves the overall prefabrication rate, and thus is advantageous for production and transportation.
Optionally, the reserve connecting bars 13 in the to-be-cast structure 12 include vertical reinforcing bars 131 and transverse stirrups 132. The vertical reinforcing bars 131 and the exposed reserve reinforcing bars 11 may be formed by exposed ends of the reinforcing bars inside the column 1, respectively.
Referring to
Optionally, before the concrete is poured, the reserve connecting bars 13 in the to-be-cast structure 12 are firstly connected with the exposed reinforcing bars 141 on the top of the lower building structure 14, and fixed therewith by stirrups. Then, a template is established at the to-be-cast structure 12 and concrete is poured, thus connecting the prefabricated column with the lower building structure 14.
Optionally, before the column 1 is installed on the lower building structure 14, a cement mortar layer may be disposed between a bottom surface of the column 1 and a top surface of the lower building structure 14, thus realizing a close connection between the column 1 and the lower building structure 14.
Referring to
In addition, optionally, one or more sidewalls of the column 1 may be provided in advance with a decorative surface layer, so as to reduce the workload of subsequent on-site construction.
As described above, the member to be cast at the bottom of the prefabricated column can be formed as a toothed joint. The top and bottom of the prefabricated column are both provided with exposed reinforcing bars. The top of a lower prefabricated column can be formed into one piece with the cast-in-situ beam. In addition, the exposed steel bars at the top of the lower prefabricated column can be connected with the reserve connecting bars at the bottom of the upper prefabricated column, tied together by wires, and then fixed by stirrups. The upper and lower prefabricated columns can be connected with each other into one piece by establishing a template on the outer part of the prefabricated columns and then casting concrete therewith.
In a second example as shown in
The reinforcing bars inside the column 1 may be exposed to a certain length from the top of the column 1. The exposed portions, referred to as exposed reinforcing bars 11, are used for connection with other building structures, such as a cast-in-situ beam. The bottom of the column 1 is provided with a to-be-cast structure 12, which is provided therein with reserve connecting bars 13.
Optionally, the to-be-cast structure 12 consists of a plurality of hollow sleeves 16 embedded at the bottom of the column 1. The reserve connection bars 13 are vertical reinforcing bars, which are inserted into the sleeves 16 from the upper opening ends thereof. The lower end of the interior of the sleeve 16 is empty, for insertion of other building elements, such as exposed reinforcing bars on top of a cast-in-situ beam. The sleeve 16 is provided with a grouting passage 161 and a slurry discharging passage 162. The openings of the grouting passage 161 and the slurry discharging passage 162 are respectively exposed on the sidewall of the column 1.
Referring to
The column 1 can be integrally connected with the lower building structure 14 by pouring concrete into the sleeve 16 through the grout passage 161. Excessive concrete can be discharged from the slurry discharging passage 162.
Optionally, in order to ensure that the sleeve 16 can be completely filled with concrete and to avoid generation of bubbles, the grouting passage 161 is provided at the lower end of the sleeve 16, and the slurry discharging passage 162 is provided at the upper end thereof.
Optionally, before the column 1 is installed on the lower building structure 14, a cement mortar layer may be disposed between the bottom surface of the column 1 and the top surface of the lower building structure 14, thus realizing close connection between the column 1 and the lower building structure 14.
Referring to
In addition, optionally, one or more sidewalls of the column 1 may be provided in advance with a decorative surface layer, so as to reduce the workload of subsequent on-site construction.
As described above, the to-be-cast structure of the prefabricated column is provided with sleeves for connection at the bottom thereof. The prefabricated column is provided with exposed reinforcing bars on the top thereof, and can be formed into one piece with the cast-in-situ beam. In addition, the exposed steel bars at the top of the lower prefabricated column can be inserted into the sleeves of the upper prefabricated column. The upper and lower prefabricated columns can be connected with each other into one piece by pouring concrete in the sleeves.
According to the novel prefabricated frame of the present invention, the prefabricated column, the prefabricated main beam, the prefabricated secondary beam, and the prefabricated floor slab are used, thereby remarkably reducing the amount of construction work on site, reducing pollution and waste, and saving labor forces significantly. Thus the construction efficiency can be effectively improved, and the duration can thus be shortened.
The foregoing is merely preferred embodiments of the present invention, but is not intended to be limitation of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made to the present invention. Any modifications, equivalent substitutions, improvements, and the like within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Number | Date | Country | Kind |
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201811551493.2 | Dec 2018 | CN | national |