1. Field of the Invention
The invention relates to a premix burner for producing a homogeneously distributed fuel-air mixture for firing a combustion chamber which is used to drive a gas turbine which follows the combustion chamber.
2. Discussion of Background
The technique known as premix combustion has established itself in the combustion of liquid or gaseous fuel in a combustion chamber of a gas turbine. In this process, fuel and combustion air are premixed as uniformly as possible and are then passed into the combustion chamber and ignited. To comply with ecological aspects, a low flame temperature is maintained by means of a high excess of air. In this way, it is possible to keep the formation of nitrogen oxide at a low level.
A typical premix burner is known, for example, from EP-387 532 A1. Premix burners of this type are what are known as double cone burners which substantially comprise two hollow, conical part-bodies which are interleaved in the direction of flow. In this arrangement, the respective center axes of the two part-bodies are offset with respect to one another. In their longitudinal direction, the adjacent walls of the two part-bodies form tangential slots for the combustion air which passes into the interior of the burner in this way. A fuel nozzle for liquid fuel is arranged there. The fuel is injected into the hollow cone at an acute angle. The conical liquid fuel profile which is generated is surrounded by the combustion air flowing in tangentially. The concentration of the fuel is continuously reduced in the axial direction as a result of its mixing with the combustion air.
The premix burner can also be operated with gaseous fuel. For this purpose, gas inflow openings, known as the premix holes, which are distributed in the longitudinal direction, are provided in the walls of the two part-bodies in the region of the tangential slots. In gas mode, therefore, the mixture formation with the combustion air commences as early as in the zone of the inlet slots. It will be understood that in this way mixed operation with both types of fuel is also possible. At the burner outlet, a fuel concentration which is as homogeneous as possible is established over the annular cross section which is acted on. A defined spherical cap-shaped backflow zone is formed at the burner outlet, the ignition taking place at the tip of this zone, known as the flame front.
It is known from various documents, for example Combust. Sci. and Tech. 1992, Vol. 87, pages 329 to 362, that with a perfectly premixed flame the size of the backflow zone, which is equivalent to what is known as the flame stabilization region, has no influence on the nitrogen oxide emissions. On the other hand, however, the carbon oxide emissions and the emissions relating to unsaturated hydrocarbons (UHC) and in particular the extinction limits of the respective premix burners are greatly influenced by the size of the backflow zone. This means that the larger the backflow zone is designed to be, the greater the carbon oxide emissions, the emissions relating to unsaturated hydrocarbons and the extinction limit become. The result of this is also that with a larger backflow zone it is possible to cover a wider load range of the premix burner without the flame being extinguished. In addition to the size of the backflow zone, which, as explained above, has a decisive influence on the method of operation of the individual premix burners, the fuel distribution, i.e. the mixing profile of the fuel/air mixture, also has a major role in the area of flame stabilization.
If the above-described premix burner is supplied with premix gas uniformly along the premix holes, i.e. as part of a single-stage premix mode, stability problems result within the backflow zone which forms and the associated flame front if the fuel mass flow drops, for example when the gas turbine is operated in the lower load range. At the same time, the lower fuel mass flow also causes the depth of penetration of the premix gas supply to decrease along the premix injection, so that the core zone of the flame front which is formed in the shape of a spherical cap becomes leaner within the burner. The instability which then occurs can extinguish the flame. To achieve improved flame stabilization under these operating conditions, the premix burner is switched over to what is known as “pilot mode” in which gaseous fuel is injected along the premix burner in the vicinity of the central fuel nozzle. However, a pilot mode of this nature leads to the formation of a diffusion flame, with the result that very high exhaust-gas values, in particular very high NOx emissions, are reached. If the premix burner is operated in what is known as mixed mode, which is distinguished by fuel being injected both through the premix stage and through the pilot stage, combustion chamber pulsations increasingly occur in addition to the abovementioned increased exhaust-gas values, increasing the risk of a flashback into the premix burner region.
Accordingly, one object of the invention is to improve a premix burner in such a way that the drawbacks which have been mentioned above in connection with the prior art no longer occur or only appear to a considerably reduced degree. In particular, the aim is to design a premix burner in such a manner that the operating range of the burner is distinguished by a high level of stability even under low load conditions, i.e. flashback of the backflow zone into the region of the premix burner is to be virtually completely eliminated. In particular, the aim is to configure the premix burner in such a manner that, despite high stability requirements and low exhaust-gas emissions, the premix burner is easy and inexpensive to adapt to different burner conditions. For example, it is intended in particular to ensure that the premix burner can be matched to individual burner conditions in a structurally simple manner and at the lowest possible cost.
The solution to the object on which the invention is based is given in claim 1. Claims 18 and 19 describe methods for operating the premix burner designed in accordance with the invention. Features which advantageously develop the basic idea of the invention form the subject matter of the subclaims and are to be found in particular in the description with reference to the exemplary embodiments shown in figures.
Unlike the above-described design of the double cone premix burner, which for design reasons has a fixed structure and is optimally matched to specific operating conditions, the premix burner which has been constructed in accordance with the invention is in principle distinguished by two components which can be combined in modular fashion.
Firstly, the premix burner has a premix burner casing, which is of tubular design, i.e. is basically in the shape of a tube or of a cup which is open on two sides, and at the downstream end is connected via a transition contour to the combustion chamber, which is followed by a gas turbine. The premix burner casing is designed to be open at the upstream end, so that air can flow through the casing.
The second component provided is a burner lance which is designed as an inner tube and projects through the upstream opening of the premix burner casing into the interior of the premix burner casing. The burner lance is designed in such a manner that, together with the premix burner casing, it encloses a flow passage which is annular in cross section. Moreover, the burner lance has an inner tube wall which surrounds an inner flow passage. The annular flow passage extends along the entire penetration depth of the burner lance within the premix burner casing and downstream of the burner lance is combined with the inner flow passage to form a unitary flow passage section which is delimited only by the transition contour between the premix burner casing and the combustion chamber. The transition contour is preferably designed in the manner of a venturi nozzle, so that a mass flow located within this flow section is subject to an increase in flow velocity.
Furthermore, at least one fuel-addition unit for feeding fuel into the inner flow passage is provided in the inner tube wall of the burner lance. In addition, the inner tube wall has at least one further fuel-addition unit for feeding fuel into the annular flow passage.
Depending on the particular application, the fuel-addition units can be supplied with liquid or gaseous fuel. In order to form a flame front which is stable inside the combustion chamber, it is preferable for a swirl generator, which applies a defined swirl number to the incoming air which flows into the annular flow passage, to be fitted to the outer side of the inner tube wall of the burner lance. The incoming air which enters the annular flow passage through the swirl generator is firstly swirled up in a direction of flow which is predetermined by the swirl generator and is secondly mixed with liquid and/or gaseous fuel along the annular flow passage. As it flows through the transition contour, the fuel/air mixture which forms within the annular flow passage combines to form a flow of uniform cross section with a homogeneous fuel/air distribution and then passes into the combustion chamber for ignition, where a stable flame front is formed as a result of the swirling flow breaking open.
Depending on the designed power of the gas turbine, it is possible to select the number of fuel-addition units provided within the inner tube wall to be variable as desired. Typically, there is one fuel-addition unit in the inner tube wall, through which gaseous fuel is fed into the annular flow passage. A second fuel-addition unit, which is used to introduce liquid fuel into the annular flow passage, is provided axially downstream of the first fuel-addition unit, as seen in the direction of flow. Of course, it is possible to provide a plurality of fuel-addition units which are arranged in succession in the axial direction and are used to feed either liquid or gaseous fuel into the annular passage.
To improve the stability of the flame front which forms within the combustion chamber and to widen the operating ranges of the combustion chamber which fires the gas turbine, inside the inner tube there is at least one fuel-addition unit which is used to feed preferably gaseous fuel into the inner flow passage, which is surrounded by the inner tube wall. Depending on the positioning of a gas supply into the inner flow passage along the burner lance in this respect, it is possible to use the gas feed as a pilot gas supply or as a piloted premix gas supply.
If a gas supply which is provided along the inner side within the inner tube wall is to be used as a pilot gas supply, a fuel-addition unit for this purpose is to be arranged in the vicinity of the downstream end of the burner lance, so that the gas is supplied in the axial vicinity of the flame front which forms inside the combustion chamber. A gas supply of this type forms a diffusion flame which is able to stabilize the flame front in particular in the case of lean operating modes, i.e. in part-load operation.
On the other hand, if the gas supply into the inner flow passage takes place at a distance from the downstream end of the burner lance in the longitudinal direction with respect to the extent of the burner lance, the pilot gas which is fed in is mixed with the feed air supplied through the inner flow passage, so that the pilot gas/air mixture is able to mix with the rest of the fuel/air mixture emanating from the annular flow passage even before ignition in the region of the flame front. A gaseous fuel feed of this type into the inner flow passage can be regarded as a premix pilot gas supply and contributes to increasing power in particular under high load conditions.
With the aid of the premix burner designed in accordance with the invention, it is on the one hand possible to put together premix burner configurations of different emphases in modular fashion merely by fitting individually adapted burner lances. This firstly contributes to inexpensive production of premix burner systems of this type, and secondly allows a single premix burner casing to be fitted with different burner lance modules should the customer's operating requirements change over the course of time.
The modular assembly of the premix burner designed in accordance with the invention is made possible by the fact that all the components which are of structural importance with regard to the operating characteristics of the premix burner are fitted in and to the tubular burner lance, such as for example one or more swirl generators and also suitably positioned fuel-addition units. This measure makes it possible to use a standardized premix burner casing which can be fitted with differently configured burner lances.
Furthermore, it is possible to provide a multiplicity of fuel-addition units which are arranged axially along the burner lance and are individually connected to fuel-feed lines. In this way, it is possible to ensure switching between the above-described pilot gas supply and the premix pilot gas supply without differently configured burner lances having to be implemented in the premix burner casing.
If the burner lance designed as an inner tube is designed to be substantially rectilinear along its axial extent, so that the inner flow passage has a virtually constant cross section of flow along its extent, a flame front which is stable within the combustion chamber is formed with the premix burner variant described above. A burner configuration of this kind accordingly leads to single-stage combustion.
However, if the inner tube wall is designed in the shape of a funnel in the region of the downstream end of the burner lance, in such a manner that the inner flow passage widens divergently in the direction of flow before the end of the burner lance, and if, moreover, a swirl generator for the air which enters the inner flow passage is provided at the upstream end of the burner lance, given a suitable feed of fuel into the inner flow passage it is possible for a second flame front, which occurs while still inside the inner flow passage and axially precedes the above-described flame front inside the combustion chamber, to be formed. Two-stage combustion of this nature has the advantage that the flue gases which are formed in the axially upstream combustion are fed to the combustion which follows it axially in the downstream direction, with the result that the nitrogen oxides formed by the combustion can be reduced to a decisive extent.
For the formation of a two-stage combustion, it is crucial for the downstream end region of the burner lance to be designed as a diffuser which causes the swirling flow introduced into the inner flow passage to break open while it is still within the region of the burner lance, forming a stable flame front. A corresponding gaseous-fuel-addition unit is to be positioned inside the tube wall between the swirl generator and the diffuser region of the burner lance.
The modular premix burner structure in accordance with the invention allows considerable variability with regard to the design of a premix burner, which leads from a single-stage system with pilot gas supply or premixed pilot to a two-stage burner system with two flame positions which are clearly separated from one another in the axial direction. Such a considerable variation can only be achieved by exchanging the inner burner lance.
The structure of the premix burner in accordance with the invention also results in a wide range of different options in terms of the form in which fuel, whether it be gaseous or liquid fuel, can be admixed with the combustion feed air. As explained above, an axially stepped implementation of the fuel injection can be realized without problems in order, for example, to optimally match the time delay between fuel injection and flame position to one another.
The premix burner design in accordance with the invention has the following advantages over existing burner designs:
1. more stable flame position,
2. lower emissions (CO, UHC, NOx),
3. low pulsation on account of clearly defined flame position,
4. complete burn-up,
5. wide operating range,
6. modular structure,
7. improved mixing for the particular operating point, and
8. lower zeta value gradients.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, all the figures illustrate longitudinal-section images through the premix burner structure, whose walls included in the drawing form rotationally symmetrical bodies, which means that in all the figures only the top half of the longitudinal section is illustrated and described.
A burner lance 5, which is designed as an inner tube and has an inner tube wall 51, by means of which it, together with the premix burner casing 1, encloses an annular flow passage 6, has been introduced into the interior of the premix burner casing 1. An inner flow passage 7 is enclosed inside the burner lance 5 by the innermost inner tube wall 51. In accordance with the exemplary embodiments shown in
Inside the inner tube wall 51 there are fuel-addition units 8, 9, 10. Gaseous fuel flows out of the fuel-addition unit 8 into the annular flow passage 6, whereas liquid fuel is fed into the annular flow passage 6 from the fuel-addition unit 9 which axially follows the fuel-addition unit 8. Gaseous fuel is fed into the inner flow passage 7 through the fuel-addition unit 10 which is arranged close to the downstream end of the burner lance 5. A swirl generator 11, which is responsible for deliberately swirling up the secondary air 12 flowing into the annular flow passage 6, is also located at the burner lance 5. The secondary air 12 which has been swirled up is mixed with the types of fuel which have been fed in along the annular flow passage 6 to form a virtually homogeneously distributed fuel/air mixture which, after it has been brought together in the region of the transition contour 2 and its velocity has been increased appropriately as a result of the venturi nozzle contour, is ignited in the region of the combustion chamber 3. The breaking up of the swirling flow causes a dynamic backflow zone 41, which is characterized by the three-dimensionally stable flame front 4, to be established. A targeted supply of pilot gas via the fuel-addition unit 10, which on account of its spatial proximity to the flame front 4 leads to a diffusion flame and is therefore able to stabilize the flame front 4, is used to stabilize the flame front 4 which is formed within the combustion chamber 3, in particular in low load ranges, i.e. lean operating modes. Like the air supply through the annular flow passage 6, the inner flow passage 7 is also open at the upstream end, but designed without a swirl generator, so that primary air 13 can be supplied through the inner flow passage 7.
On account of the compact structure and the burner lance 5 provided with all the individual components required for flow manipulation and fuel supply, the premix burner casing 1 connected to the combustion chamber 3 can be fitted with individually designed burner lances. This is to be described with reference to the figures which follow, which do not represent all the possible variants. To avoid repetition, installation components which have already been described and provided with reference symbols are not explained in detail again. Reference is also made to the appended list of designations.
Unlike in
Unlike the exemplary embodiment shown in
a shows a multistage fuel-addition unit 8″ for feeding gaseous fuel into the annular flow passage 6.
In
Unlike in the exemplary embodiment shown in
Unlike in the exemplary embodiments described above, the burner lance 5 shown in
The exemplary embodiment shown in
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
---|---|---|---|
101 04 695 | Feb 2001 | DE | national |
This application is a continuation of and claims priority under 35 U.S.C. §120 to International Application No. PCT/IB02/00384, filed Feb. 1, 2002, published as WO 02/061339 on Aug. 8, 2002 in German, and this application claims priority under 35 U.S.C. §119 to German application number 101 04 695.2, filed Feb. 2, 2001; the entireties of both of the aforementioned applications are incorporated by reference herein.
Number | Name | Date | Kind |
---|---|---|---|
5295352 | Beebe et al. | Mar 1994 | A |
5452574 | Cowell et al. | Sep 1995 | A |
5896741 | Etheridge | Apr 1999 | A |
5899076 | Snyder et al. | May 1999 | A |
6038864 | Prade et al. | Mar 2000 | A |
6141967 | Angel et al. | Nov 2000 | A |
6161387 | Green | Dec 2000 | A |
6539721 | Oikawa et al. | Apr 2003 | B2 |
6632084 | Berenbrink | Oct 2003 | B2 |
Number | Date | Country |
---|---|---|
2 317 260 | Nov 1973 | DE |
195 07 088 | Sep 1996 | DE |
195 42 164 | May 1997 | DE |
195 45 310 | Jun 1997 | DE |
0 387 532 | Sep 1990 | EP |
9904196 | Jan 1999 | WO |
02061339 | Aug 2002 | WO |
Number | Date | Country | |
---|---|---|---|
20040055307 A1 | Mar 2004 | US |
Number | Date | Country | |
---|---|---|---|
Parent | PCTIB02/00384 | Feb 2002 | US |
Child | 10629605 | US |