The present disclosure is directed to oxide compositions, particularly modified oxide compositions. The present disclosure is also directed to electrochemical applications such as batteries and supercapacitors comprising modified oxides, and methods of making thereof.
In various battery and supercapacitor applications, oxides, particularly manganese oxides, have proven to be exceptionally useful due to their high charge capacity, low cost, and low toxicity. In particular, given their high charge capacity and low toxicity, manganese oxides (particularly the dioxides) have been considered a promising material for use in electrodes (for example, as a cathode component). Various forms of manganese dioxide (MnO2) exist, such as the alpha (α), beta (β) and gamma (γ) forms. These have been useful for applications in both batteries and supercapacitors.
However, MnO2 in particular often exhibits poor cycling and storage capabilities, which limits its use in rechargeable electrochemical batteries. As such, there is a need in the art for modified oxide compositions, which may be useful in electrochemical applications.
The present disclosure is generally directed to oxide compositions. According to some aspects, the compositions may comprise a structure which includes the formula ABOz, where the A component may comprise a cation of least one element selected from the group consisting of Mg, Ca, Sr, Ba, Sc, Y, La, Ce, Pr, Nd, Gd, and Zn, and the B component may comprise a cation of at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, and Ni. According to some aspects, component A may be present in a mole fraction of XA, where XA ranges from 0.005 to 0.2. According to some aspects, component B may be present in a mole fraction of XB, where XB ranges from 0.8 to 0.995. According to some aspects, z may be sufficient to balance the charge of the ABOz composition, and the structure may be a crystalline structure, for example, a primarily orthorhombic and/or orthorhombic based crystalline structure. According to some aspects, the present disclosure is directed to a composition comprising YMnOz.
The present disclosure is also generally directed to methods of making the compositions of the present disclosure. For example, according to some aspects, the present disclosure is directed to methods of preparing a modified ABOz composition (for example, a modified YMnO3 composition) as described herein.
According to some aspects, methods of the present disclosure may comprise providing a starting ABOz composition and acidic component, contacting the starting ABOz composition and the acidic component at a first time and temperature in order to remove at least some of the A and/or B component from the starting ABOz composition, thereby producing a modified ABOz composition, and heating the modified ABOz composition to a temperature which is below the phase transition temperature of the modified ABOz composition. According to some aspects, the method may optionally include isolating the modified ABOz composition. According to some aspects, for example, the method may comprise providing a starting YMnO3 composition and an acidic component, contacting the starting YMnO3 composition and the acidic component at first time and temperature to remove portions of both Y and Mn from the starting YMnO3 composition to produce a modified YMnO3 composition, heating the modified YMnO3 composition to a temperature below its phase transition temperature, and optionally isolating the modified YMnO3 composition.
According to some aspects, the method of preparing an oxide composition may comprise providing a starting AA′BB′Oz composition, providing an acidic component, contacting the starting AA′BB′Oz composition with the acidic component at a first time and temperature to remove portions of the A, A′, B and B′ from the starting AA′BB′Oz composition, thereby producing a modified AA′BB′Oz composition, heating the modified AA′BB′Oz composition to a temperature below its phase transition temperature, and optionally isolating the modified AA′BB′Oz composition.
The present disclosure is also generally directed to rechargeable electrochemical batteries that comprise the oxide compositions of the present disclosure. According to some aspects, the rechargeable electrochemical battery incorporates compositions of the present disclosure as electrode (e.g., cathode) material. While it is understood that the terms “anode” and “cathode” apply to each of the negative and positive electrodes depending upon whether the cell is being charged or is discharging, hereinafter the term “anode” is used to refer to the negative electrode, and the term “cathode” is used to refer to the positive electrode.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate preferred embodiments of the invention and together with the detailed description serve to explain the principles of the invention. In the drawings:
The present disclosure is generally directed to oxide compositions. As used herein, the term “oxide” is understood as meaning a composition comprising oxygen and another element or group of elements. According to some aspects, the present disclosure is generally directed to oxide compositions comprising a structure which includes the formula ABOz, where the A component may comprise a cation of at least one element selected from the group consisting of Mg, Ca, Sr, Ba, Sc, Y, La, Ce, Pr, Nd, Gd, and Zn, and the B component may comprise a cation of at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, and Ni. According to some aspects, z should be sufficient to balance the charge of the ABOz composition, and the structure may be crystalline, for example, a primarily orthorhombic and/or orthorhombic based unit cell. According to some aspects, the present disclosure is directed to a composition comprising YMnOz. Precious metal additives may also be present in the composition. Examples of precious metal additives include but are not limited to those selected from the group consisting of Ru, Rh, Pd, Pt, Ag, and Au.
According to some aspects, the A component may comprise one element or a combination of elements. In an illustrative example, the A component is Y, either alone or in combination with at least one other element.
According to some aspects, the B component may comprise one element or a combination of elements, and the B component may be comprised of mixed oxidation states. In an illustrative example, the B component is Mn, where the Mn is present in a mixed oxidation state, such as Mn3+/Mn4+, where Mn4+ is the predominate oxidation state. The concentration of Mn3+ may depend at least partly on the number of Mn defects and the concentration of residual Y in the composition. As used herein, the term “defect” refers an additional or missing atom in a crystalline structure that is charge compensated by the value of Oz.
The present disclosure is also generally directed to methods of making the compositions described herein. For example, according to some aspects, the present disclosure is directed to methods of preparing a modified ABOz composition (for example, a modified YMnO3 composition) as described herein. The A component may be present in a mole fraction of XA, where XA ranges from 0.005 to 0.2, and the B component may be present in a mole fraction of XB, where XB ranges from 0.8 to 0.995.
The method may comprise providing a starting ABOz composition and an acid, modifying ABOz composition by contacting the starting ABOz composition and the acid for a time at a desired temperature to remove at least some of the A and/or B component from the starting ABOz composition, thereby producing the modified ABOz composition (hereinafter referred to as “the m-ABOz”), and heating the m-ABOz to a temperature which is below the phase transition temperature of the m-ABOz.
According to some aspects, the step of contacting the starting ABOz composition (for example, YMnO3) with the acid may remove up to 99%, optionally from about 10% to 92%, optionally from about 30% to 92%, optionally from about 40% to 92%, optionally from about 50% to 92%, and optionally 80% to 92% of the A component from the starting ABOz composition (for example, Y from the YMnO3). According to some aspects, the step of contacting the starting ABOz composition (for example, YMnO3) with the acid may remove a portion of the B component from the starting ABOz component. For example, the acidic interaction may remove a portion of the Mn from the starting YMnO3 composition.
As used herein, the term “acid” may comprise any aqueous or non-aqueous acid to produce the m-ABOz. Some illustrative examples of suitable acids include nitric, hydrochloric, sulfuric, and perchloric acids, and mixtures thereof.
The starting ABOz composition and the acid may be contacted for at least about 1 hour, preferably at least about 2 hours, more preferably at least about 3 hours, and most preferably for about 4 hours. According to some aspects, the starting ABOz composition and the acid may be contacted for about 24 hours.
The starting and/or modified ABOz composition may comprise a crystalline structure. As used herein, a “crystalline structure” refers to the structure of a material, the constituents of which are arranged in an ordered arrangement. According to some aspects, the crystalline structure of the starting ABOz composition may be selected in order to optimize removal of the A component from the starting ABOz composition, as described herein. For example, the starting ABOz composition may have a primarily orthorhombic and/or orthorhombic unit cell, thereby allowing the A component to be removed from the starting ABOz composition when contacted with the acidic component to obtain the modified ABOz composition, as described herein. It will be understood that the term “orthorhombic based structure” refers to a structure comprising a spatial geometry and cell symmetry that corresponds to an orthorhombic structure, but may comprise actual geometric spacing characteristics (e.g., unit cell parameters) that differ slightly from an orthorhombic structure because of atomic composition. As used herein, the term “primarily orthorhombic and/or orthorhombic based” refers to a crystalline structure where the most prevalent atomic arrangement is orthorhombic and/or orthorhombic based. In an illustrative example, the starting ABOz composition may have a structure which is at least about 60% orthorhombic and/or orthorhombic based, preferably at least about 70%, more preferably at least about 80%, even more preferably at least about 90%, and most preferably 100%. According to some aspects, the remaining starting ABOz composition structure may comprise additional crystalline arrangements, for example, a hexagonal and/or hexagonal based structure.
It is to be understood that a variety of different synthesis methods may be used to provide the ABOz composition. In one example, Y and Mn nitrates can be combined with a solid organic acid and calcined. Although the final composition is 1:1 (Y:Mn), the starting ratio may be adjusted to optimize the reactivity with acid in forming the m-ABOz composition.
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According to some aspects, the starting ABOz composition may be synthesized from precursors with the A component and the B component at a mole ratio that provides a particular crystalline structure. For example, according to some aspects, the starting ABOz composition may be synthesized from precursors with the A component and the B component at a mole ratio of between about 1:1 to 1:4, preferably between about 1:1 to about 1:1.4, and more preferably from about 1:1 to 1:1.2. According to some aspects, the starting ABOz composition may be synthesized using precursors with the A component and the B component at a mole ratio of about 1:1.22, thereby resulting in a starting ABOz composition with a primarily orthorhombic and/or orthorhombic based structure, as described herein.
The phase transition temperature of the m-ABOz composition may be no greater than about 700° C., preferably no greater than about 600° C., and most preferably no greater than about 500° C.
The method may comprise a step of contacting the m-ABOz composition (e.g., the modified YMnO3 composition) with a source of metallic ions. Examples of metallic ions that may interact with the m-ABOz composition include but are not limited to precious metal additives selected from the group consisting of Ru, Rh, Pd, Pt, Ag, and Au.
According to some aspects, the method of preparing a modified oxide composition may comprise providing a starting AA′BB′Oz composition, providing an acidic component, contacting the starting AA′BB′Oz composition with the acidic component at a first time and temperature to remove portions of the A, A′, B and B′ from the starting AA′BB′Oz composition, thereby producing a modified AA′BB′Oz composition, heating the modified AA′BB′Oz composition to a temperature below its phase transition temperature, and optionally isolating the modified AA′BB′Oz composition.
According to some aspects, the modified AA′BB′Oz composition may be heated to a temperature that is no greater than about 650° C., preferably no greater than about 550° C., and most preferably no greater than about 450° C.
According to some aspects, any combination of the A, A′, B, and B′ components of the starting and/or modified AA′BB′Oz composition may be excluded. For example, the method of preparing a modified AA′BB′Oz composition described herein may comprise providing a starting ABOz, AA′BOz, ABB′Oz, or AA′BB′Oz composition, and/or any combination thereof.
According to some aspects, the starting AA′BB′Oz composition and the acidic component may be contacted for at least about 1 hour, preferably at least about 2 hours, more preferably at least about 3 hours, and most preferably for about 4 hours. According to some aspects, the starting AA′BB′Oz composition and the acidic component may be contacted for about 24 hours.
According to some aspects, the A component of the AA′BB′Oz composition may comprise a cation of at least one element selected from the group consisting of Mg, Ca, Sr, Ba, Sc, Y, La, Ce, Pr, Nd, Gd, and Zn. According to some aspects, the A′ component of the AA′BB′Oz composition may comprise a cation of at least one element selected from the group consisting of Mg, Ca, Sr, Ba, Sc, Y, La, Ce, Pr, Nd, Gd, and Zn.
According to some aspects, the B component of the AA′BB′Oz composition may comprise a cation of at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, and Ni. According to some aspects, the B′ component of the AA′BB′Oz composition may comprise a cation of at least one element selected from the group consisting of V, Cr, Mn, Fe, Co, and Ni.
According to some aspects, the compositions of the present disclosure may comprise a lattice structure capable of ion intercalation and/or interaction and/or release. For example, according to some aspects, ions may be intercalated into (and/or interact with) a lattice structure of the m-ABOz composition, where the m-ABOz composition may have, for example, a primarily orthorhombic and/or orthorhombic based crystalline structure. According to some aspects, the ion(s) may be involved in a charge transfer reaction. In this way, the m-ABOz compositions of the present disclosure may be used as, for example, an electrode in a rechargeable battery and/or capacitor material.
The present disclosure is also generally directed to batteries, such as primary lithium batteries and rechargeable lithium ion batteries, comprising the compositions of the present disclosure. For example, a rechargeable lithium ion battery may comprise a cell containing a non-aqueous solution of an ionic lithium salt or a solid polymer electrolyte. Examples of lithium salts include lithium perchlorate, lithium borohexafluoride, and any other lithium salts soluble in the electrolyte. The rechargeable lithium ion battery according to the present disclosure may also comprise a cathode which includes compositions of the present invention, where the composition is capable of both ion intercalation and release through multiple cycles of charge and discharge. According to some aspects, the rechargeable lithium ion battery may also comprise a current collector in close proximity to the external face of the cathode, and a separator, for example, a perforated or microporous organic polymer membrane that allows the passage of lithium ions there through. According to some aspects, the rechargeable electrochemical battery may also comprise an anode and/or a current collector in close proximity to the external face of the anode. According to some aspects, lithium ions may move from the anode to the cathode via the electrolyte during discharge while electrons, or electric current, flow from the component to the cathode through an outer circuit. According to some aspects, the lithium ions and the electrons may move in the opposite direction via the electrolyte or through an outer circuit, respectively, when the rechargeable electrochemical battery is recharging.
While the aspects described herein have been described in conjunction with the example aspects outlined above, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that are or may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example aspects, as set forth above, are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later-developed alternatives, modifications, variations, improvements, and/or substantial equivalents.
Thus, the claims are not intended to be limited to the aspects shown herein, but are to be accorded the full scope consistent with the language of the claims, where reference to an element in the singular is not intended to mean “one and only one” unless specifically so stated, but rather “one or more.” All structural and functional equivalents to the elements of the various aspects described throughout this disclosure that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the claims. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims. No claim element is to be construed as a means plus function unless the element is expressly recited using the phrase “means for.”
Further, the word “example” is used herein to mean “serving as an example, instance, or illustration.” Any aspect described herein as “example” is not necessarily to be construed as preferred or advantageous over other aspects. Unless specifically stated otherwise, the term “some” refers to one or more. Combinations such as “at least one of A, B, or C,” “at least one of A, B, and C,” and “A, B, C, or any combination thereof” include any combination of A, B, and/or C, and may include multiples of A, multiples of B, or multiples of C. Specifically, combinations such as “at least one of A, B, or C,” “at least one of A, B, and C,” and “A, B, C, or any combination thereof” may be A only, B only, C only, A and B, A and C, B and C, or A and B and C, where any such combinations may contain one or more member or members of A, B, or C. Nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims.
The following examples are put forth so as to provide those of ordinary skill in the art with a complete disclosure and description of how to make and use the present invention, and are not intended to limit the scope of what the inventors regard as their invention nor are they intended to represent that the experiments described below are all or the only experiments performed. Efforts have been made to ensure accuracy with respect to numbers used (e.g. amounts, dimensions, etc.) but some experimental errors and deviations should be accounted for.
To a beaker was added a homogenized mixture of yttrium(III)nitrate pentahydrate, manganese (II) nitrate hexahydrate, and an organic acid, either citric acid or malic acid, at a mole ratio of approximately either 1:1.22:6 or 1:1:6 of yttrium to manganese to acid. The mixture was ramped to 350° C. over 3 hours and then held for 1 hour. Upon cooling, the material was ground to a fine powder. This powder was then ramped to 800° C. over 1 hour and for an additional 3 hours. Upon cooling, the powder was further ground to a very fine powder.
To a beaker was added 250 mg of orthorhombic YMnO3 as prepared in Example 1. To this, 30 mL of 1 M nitric acid was added, and the mixture stirred at room temperature for 24 hours. The black solid was collected by filtration, washed, and dried at 120° C. in air. Individual samples was then analyzed by XRD following 1, 2, 4, and 24 hours of acid treatment.
To a beaker was added lanthanum(III)nitrate pentahydrate, manganese (II) nitrate hexahydrate, and an organic acid, either citric acid or malic acid, in a 1:1:6 mole ratio. The mixture was ramped to 350° C. over 3 hours and then held for 1 hour. Upon cooling, the material was ground to a fine powder. This powder was then ramped to 800° C. over 1 hour and for an additional 3 hours. Upon cooling, the powder was further ground to a very fine powder.
To a beaker was added 250 mg of LaMnO3 as prepared in Example 3. at room temperature. To this, 30 mL of 1 M nitric acid was added, and the mixture stirred at room temperature for 8 hours. The black solid was collected by filtration, washed, and dried at 120° C. in air
Modified YMnO3 as prepared in Example 2 was used as electrode material in an electrochemical cell. The electrode consisted of 32.2% modified YMnO3, 46.5% Ketjen black, and 21.3% LiTHION binder, on a mass basis. The electrode was evaluated through 210 complete cycles of charge and discharge.
Modified LaMnO3 was prepared as described in Example 3. The resultant modified LaMnO3 was used as electrode material in an electrochemical cell. The electrode was tested through 100 complete cycles of charge and discharge.
Modified LaMnO3 was prepared was described in Example 3 except that the mixture was stirred for 24 hours instead of 8 hours. The resultant modified LaMnO3 was used as electrode material in an electrochemical cell. The electrode was tested through 110 complete cycles of charge and discharge.
Although the foregoing description is directed to the preferred embodiments of the present teachings, it is noted that other variations and modifications will be apparent to those skilled in the art, and which may be made without departing from the spirit or scope of the present teachings.
The foregoing detailed description of the various embodiments of the present teachings has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the present teachings to the precise embodiments disclosed. Many modifications and variations will be apparent to practitioners skilled in this art. The embodiments were chosen and described in order to best explain the principles of the present teachings and their practical application, thereby enabling others skilled in the art to understand the present teachings for various embodiments and with various modifications as are suited to the particular use contemplated. It is intended that the scope of the present teachings be defined by the following claims and their equivalents.
This application is a Divisional application of U.S. patent application Ser. No. 15/617,807, filed on Jun. 8, 2017, which claims the benefit of U.S. Provisional Application No. 62/352,364, filed Jun. 20, 2016, the contents of which are expressly incorporated by reference herein in their entirety.
Number | Date | Country | |
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62352364 | Jun 2016 | US |
Number | Date | Country | |
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Parent | 15617807 | Jun 2017 | US |
Child | 16356992 | US |