Yeast extracts from Saccharomyces cerevisiae (baker's yeast) have been traditionally used in animal cell cultures as a substitute to fetal bovine serum. Yeastolate ultrafiltrate (10 kDa cut-off) is a key component in formulating serum-free medium for insect cell cultures. Also, it is a key element in formulating cocktails that allow high cell density cultures and fed-batch operations. Yeastolate ultrafiltrate is a product derived from natural sources and as such many yeastolate preparations show significant variability. In fact, very few lots are identified as useful for insect cell culture. Identification of successful lots is only possible after a long process of cell growth and protein production testing.
As the activity of yeastolate is reproducible within the same lot, purchasing and using the same lot of yeastolate is a practical solution to overcome the lot dependence problem.
Current problems using yeastolate include:
There is therefore a need for a component of a serum-free cell medium which is consistent in quality with very little, if any, batch-to-batch variability and is non-toxic to cells.
According to one aspect of the invention, we have developed a robust method to prepare active fraction from yeastolate ultrafiltrate that promotes cell growth and protein production of insect cells.
According to another aspect of the invention, we have characterized the active fraction by analytical methods such as HPLC and NMR.
According to yet another aspect of the invention, we have developed a rapid method to finger print the active fraction in each lot of yeastolate ultrafiltrate.
According to a further aspect of the invention, a one step preparation of active fraction from yeastolate ultrafiltrate that promotes cell growth and protein production of insect cells is provided.
According to yet a further aspect of the invention, characterization of the active components semi-purified from yeastolate ultrafiltrate by 1H- and 13C-NMR and HPLC, is provided.
According to another aspect of the invention, quantification of the major component in the active fraction from yeastolate ultrafiltrate by 1H-NMR is provided.
The invention particularly provides a process for preparing an active animal cell-growth-enhancing fraction of a hydrolysate of plant tissue, animal tissue or microorganism ultrafiltrate material which process comprises forming a precipitate of said fraction from an aqueous solution of said hydrolysate of said plant, animal or microorganism ultrafiltrate with a water-miscible solvent. Preferably hydrolysate of plant tissue, animal tissue or microorganism ultrafiltrate material comprises a yeastolate ultrafiltrate. The process may additionally comprise separating and drying said precipitate and/or fractionating said precipitate and selecting high activity fractions. Preferably the water-miscible organic solvent is selected from the group consisting of alkanols, alkyl sulfoxides, ketones and alkyl nitrites, particularly a water-miscible solvent selected from the group consisting of an alcohol of the formula CH3—(CH2)n—OH (n=1 to 4), an alkyl sulfoxide of the formula CH3—(CH2)n—SO—(CH2)m—CH (n=0 to 2, m=0 to 2), an alkyl nitrite of the formula CH3—(CH2)n—CN (n 0 to 2) and a ketone of the formula CH3—(CH2)n—CO—(CH2)n—CH3 (n=0 to 2, m=0 to 2). In a preferred embodiment the water-miscible solvent is a C1-C5 alcohol such as ethanol. In a particular embodiment of the invention the precipitate is formed with an ethanol concentration of about 65%. The invention also relates to an active animal cell-growth-enhancing fraction of a plant tissue, animal tissue or microorganism ultrafiltrate material substantially free of aromatic group bearing compounds prepared according to the process of the invention.
Table 1 shows the yield of 60-90% EtOH precipitates.
Table 2 lists the peaks in H-NMR and C-13 NMR spectra of the active HPLC fraction of the 80% EtOH precipitate.
Serum-free commercial media are available for the cultivation of insect cells. The success of serum elimination is largely contributed by the supplementation of lipid emulsion and protein hydrolysates such as lactalbumin, tryptose phosphate broth, casein, and yeastolate. Though widely available and highly optimized, these media are expensive and suffer from batch to batch variation because of their pseudo-defined nature. The other major disadvantage of using these media is that their formulation is proprietary, making it difficult for process alteration and research. Complications are also introduced when products produced using these media reach the downstream processing end. This prompted several groups to develop in-house low cost media for both Sf and Tn cells. Again, undefined components such as Hy-Soy, Primatone RL and Yeastolate are needed as supplements in these media to match cell and product yields close to that in serum containing media. These low cost media are particularly useful for the production of inexpensive products such as animal vaccines and biopesticides, which do not require stringent purification processes. As the potential of using baculovirus expression systems (BEVS) increases for therapeutic protein production, the need for a defined medium also increases. The exact component(s) responsible for cell and product yield enhancement from protein hydrolysates has not yet been identified.
A One-Step Preparation of Active Fraction from Yeastolate Ultrafiltrate.
Ethanol (95 vol %/water) was added to the yeastolate ultrafiltrate solution (cat. # 1820048, lot # 1019098 purchased from Gibco/Invitrogen) to a final ethanol concentrations of 60-90 vol %/water. This was undertaken while stirring at room temperature. The supernatant and the precipitate were separated by centrifugation and dried. The dry weight of the precipitate accounted for 3-30% of the total yeastolate ultrafiltrate as listed in Table 1. The HPLC profiles of the yeastolate ultrafiltrate and the 80% EtOH precipitate are shown in
The advantages of the EtOH precipitates are described below:
(A) High Activity.
The EtOH precipitates stimulated higher GFP production than the yeastolate ultrafiltrate in 96-well microplates. The reproducibility of the high activity was evaluated by using 6 different lots from a variety of commercially available sources in triplicate. For example, the average and standard deviation of the 80% EtOH precipitates produced from 6 different yeastolate ultrafiltrates and with 3 fold concentration were 156%″ 25% compared to 100″ 36% and 39%″ 70% of the corresponding yeastolate ultrafiltrates and the corresponding supernatants of 80% EtOH precipitation, respectively (
(B) Osmotic Pressure in the Culture Medium
70-90% EtOH precipitates approximately 20-50% of the dry weight of yeastolate ultrafiltrates (Table 1). Thus, the same dry weight of 70-90% EtOH precipitates may contain approximately 2-5 times more active component than the yeastolate ultrafiltrates. The major concern of adding higher amount of growth factor medium is the increased osmotic pressure of the culture medium. However, even the addition of triple amount of the 75% EtOH precipitate increased the osmotic pressure in the culture medium to 389 mOsm that is comparable to 378 mOsm measured with the yeastolate ultrafiltrate. Thus, the EtOH precipitation also eliminates the components that increase the osmotic pressure in the culture medium.
(C) Growth Promotion Activity of Yeastolate on the Growth of Human Embryo Kidney Cells 293SF
Yeastolate also stimulated the growth of human embryo kidney cells 293SF and enhanced the GFP production in serum free-medium as shown in
(D) For fedbatch operations in insect cell cultures using baculovirus expression system decreasing volume of additives will translate in lower dilution of the final product concentration. Also, removing non essential components from yeastolate preparations added to the culture during the fed-batch process will minimize contaminants level in the final bulk product that renders purification simpler.
Characterization of the Component(S) Fractions with Cell Growth and Protein Production Promoting Effects.
The 80%-EtOH precipitate was fractionated by reverse phase HPLC (250×50 mm C-18 preparative column, water-acetonitrile gradient in the absence of tri-fluoro acetic acid (TFA)). Each fraction was analyzed by their activity of promoting GFP production, resulting the active fractions at 11th-16th fractions (
The active fractions 9-17 were pooled, lyophilized and re-fractionated by a reverse phase HPLC (250×22 mm C-18 semi-preparative column, water-acetonitrile gradient in the absence of TFA). Each fraction was analyzed by their activity of promoting GFP production, resulting an active fraction at 6th fraction. The 6th fraction accounts for 50 wt % of the sample injected.
1HNMR peaks by 80% EtOH precipitation and HPLC purification constitute a doublet of triplets at 2.357 ppm, a doublet of doublets at 2.645 ppm, a doublet of doublets at 2.774 ppm, a doublet at 2.792 ppm and a doublet of doublets at 2.888 ppm as the spectra are expanded in
The active 6th fraction was further characterized by the absorption spectrum, 1H- and 13C-NMR (
Development of a Rapid Method to Quantitate the Active Fraction in Each Lot of Yeastolate Ultrafiltrate.
1H-NMR is used to monitor and quantitate the active fraction in yeastolate ultrafiltrate or 80%-EtOH precipitate. The peaks that are enriched by HPLC fractionation and are isolated from other peaks in
Activity Evaluation of Fractions from Yeastolate Ultrafiltrate
Materials and Methods
Fractionation of 50× yeastolate ultrafiltrate (YUF, 25 mL at 200 g/L) was carried out through sequential precipitation with different ethanol concentrations at 4° C. The yeastolate precipitated (PPT) under each ethanol concentration range was centrifuged at 3800 rpm for 20 min, collected and freeze-dried. Each fraction was then reconstituted to 100 g PPT/L with Milli-Q water. The activity of each fraction on promoting Sf9 cell growth was evaluated by adding the fraction to cell culture medium (IPL 41) at a concentration of 2 g/L. The response of cell growth on YUF or fraction 1 supplement was examined by adding YUF or F1 to IPL 41 medium to reach a respective concentration of 1, 2, 3 or 4 g/L. Fraction 1 (F1) is the YUF fraction precipitated at a concentration range of 065% ethanol. The cell culture was conducted in 125-ml plastic shake flask with a culture volume of 20 ml. The cell density was examined daily.
Results
The fractionation results of 50× yeastolate UF by ethanol sequential precipitation are shown in
The growth curve of Sf9 cell in IPL 41 medium supplemented with or without YUF or its fraction is presented in
The response of cell growth on the supplementation of different amounts of YUF or F1 to IPL-41 medium is shown in
FIGS. 19 to 23 illustrate characteristics of fraction obtained in large scale preparation and demonstrate that the process is essentially scalable. The similarity of FIGS. 19 to 23 to
Commercial applications of the invention include:
Rapid screening of Saccharomyces cerevisiae (baker's yeast) yeastolate extracts enriched by the active component(s).
Preparation of better defined growth medium from yeastolate ultrafiltrate, leading to better quality control of the protein production by animal cells, such as insect cells.
The low cost of the medium will permit economic mass production of certain type of biopesticides (baculoviruses).
Extension of use of characterized fraction of yeastolate to mammalian cell culture for growth and enhanced expression in replacement of animal derived additives has application in the market of biopharmaceutical manufacturing.
a)Carbon-carbon and carbon-proton connectivities of the component(s) of the active HPLC fraction of 80% EtOHl precipitate derived from C-13 NMR and H-NMR and proton-proton and carbon-proton 2D NMR experiments. Chemical shift values in parenthesis represent splitting of a protons. Chemical shift values separated by a slash represent shifts of different protons attached to the same carbon atom. Carbon atoms connected to each other are indicated by a letter
Number | Date | Country | |
---|---|---|---|
60401802 | Aug 2002 | US |