The invention relates to the field of aerogel, and more particularly relates to a preparation method of a high-absorptivity chitosan/bamboo activated carbon composite aerogel.
Fine particulate matter (PM2.5) is particulate matter with an aerodynamic diameter less than 2.5 μm. It has a small particle diameter and large specific surface area, can easily adsorb toxic and harmful substances in the air, can be inhaled in by humans and even enter the pulmonary alveoli or blood circulation system of humans, directly causing cardiovascular diseases, respiratory diseases or other diseases, which make it one of the most harmful pollutants with the most complex chemical composition in the atmospheric environment. Therefore, it is of great importance to study materials capable of absorbing and filtering PM2.5 efficiently.
Aerogel, as a new three-dimensional porous mesh material, has both microcosmic (nano-scale skeleton) and macroscopic (condensed matter) structural characteristics, and are featured with low density, high porosity and high specific surface area, thus having a broad prospect as a material for adsorbing and filtering harmful gas.
In addition, among substances with a gas-phase adsorption capacity, bamboo activated carbon, as a renewable, environmentally friendly, and low-cost bio-adsorbent, has a great potential. Research finds that the bamboo activated carbon has the features of high porosity and high specific surface area, and the pore structure of the bamboo activated carbon can be further improved after the bamboo activated carbon is activated physically or chemically, so the bamboo activated carbon is an ideal gas-phase adsorption material.
In the prior art, there has not been an aerogel that not only has flame retardance, but also can adsorb PM2.5 produced during combustion, so the application in this aspect lacks scientific and systematic research and needs to be explored.
In view of the defects in the prior art, the objective of the invention is to provide a preparation method of a high-absorptivity chitosan/bamboo activated carbon composite aerogel. In this preparation method, an aerogel which can satisfy flame retardance performance and can adsorb PM2.5 produced during combustion is prepared by using chitosan and bamboo activated carbon as main raw materials.
To solve the abovementioned problems in the prior art, the invention provides the following technical solution:
A preparation method of a high-absorptivity chitosan/bamboo activated carbon composite aerogel includes the following steps:
The invention further includes the following step:
The invention further provides that, in step (1), the bamboo activated carbon has a particle size of 100-1000 meshes, the rotation speed of the magnetic stirrer is 500-1500 rap/min, and a stirring time is 10-30 min.
The invention further provides that, in step (2), the rotation speed of the magnetic stirrer 500-1500 rap/min, and a stirring time is 10-60 min.
The invention further provides that, in step (3), the glutaraldehyde solution has a concentration of 1-2 wt %, and the amount of the glutaraldehyde solution added dropwise is 0.5-3 wt % of the chitosan suspension by mass.
The invention further provides that, in step (3), the rotation speed of the magnetic stirrer used for completing a cross-linking reaction between the chitosan and glutaraldehyde is 500-1500 rap/min, and the stirring time is 1-5 hrs.
The invention further provides that, in step (4), a free-drying temperature of the vacuum freeze dryer is −196° C. to 20° C., a freeze-drying pressure is 0.5-5 Pa, and a freeze-drying time is 1-5 days.
The invention further provides that, in step (5), a temperature of the chemical vapor deposition is 100-150° C., a holding time is 1-6 hrs, and the chitosan/bamboo activated carbon composite aerogel is taken out and further dried for 0.5-2 hrs after the chemical vapor deposition.
The invention further provides that, an LOI of the prepared chitosan/bamboo activated carbon composite aerogel is 30-40%.
The invention also provides a method for making an adsorbing and filtering system, which uses the chitosan/bamboo activated carbon composite aerogel prepared through a method mentioned in any one of the above as a filter element, further including the following steps:
In addition, the chitosan/bamboo activated carbon composite aerogel prepared by this invention is circular in shape and has a diameter of 5-10 cm and a thickness of 0.1-10 mm.
In the examples of the invention, the harmful gas in step (a) is a simulated PM2.5 gas, which is prepared as follows:
Incense (commercially available) is placed in a sealed glass bottle and is burnt for 5-10 min, preferably 5 min, and 0.1-1 ml, preferably 1 ml, of gas is pumped with a syringe from the glass bottle and then injected into the gas generating bottle. In the invention, connecting ports of the buffer bottle and the after-filtering bottle in step (3) are preferably circular and have a diameter of 5 cm. In addition, in step (d), the particle counter performs the gas capture 1-10 times, preferably 5 times, each for 1-5 min, preferably 1 min, and a formula for calculating the adsorption efficiency is expressed as (1−the number of particles captured in presence of the filter element/the number of particles captured in the absence of the filter element). Specifically, a high-pressure gas may be introduced into the gas generating bottle by means of an air compressor to drive the harmful gas to move.
To sum up, the above technical solutions have the following beneficial effects:
Reference Numerals: 1, air compressor; 2, flowmeter; 3, gas generating bottle: 4, buffer bottle; 5, tested sample; 6, after-filtering bottle; 7, particle counter.
The invention will be described in further detail below with reference to the accompanying drawings and embodiments. Upon preliminary experiments, the following preferred parameters are obtained:
In the following description, CS is short for chitosan, GA is short for glutaraldehyde, BAC is short for bamboo activated carbon, MTMS is short for methyltrimethoxysilane, and LOI is short for limiting oxygen index.
Preparation method of a high-absorptivity chitosan/bamboo activated carbon composite aerogel (CS-GA/BAC, 10%)
(1) A 1 wt % chitosan suspension is prepared from a defined quantity of chitosan (300 meshes) and deionized water, then bamboo activated carbon (300 meshes) is added in an amount which is 0.1 wt % of the chitosan suspension by mass and the resulting solution is stirred by a magnetic stirrer at a speed of 800 rap/min for 15 min until the chitosan and the bamboo activated carbon are evenly dispersed in the suspension;
(2) A defined quantity of glacial acetic acid is dropwise added to the chitosan/bamboo activated carbon suspension obtained in step (1) to maintain the concentration of glacial acetic acid in the suspension at 0.2 mol/L, and then the suspension is stirred at a speed of 800 rap/min for 30 min until the chitosan is completely dissolved;
(3) A 1 wt % glutaraldehyde solution is dropwise added to a solution obtained in step (2) in an amount which is 1 wt % of the chitosan suspension by mass while the solution is stirred by the magnetic stirrer at a speed of 800 rap/min for 3 hrs until cross-linking of the chitosan is completed; and
(4) The liquid obtained in step (3) is frozen in shape in the presence of liquid nitrogen, and then is freeze-dried at a temperature of −50° C. and a pressure of 1 Pa by a vacuum freeze dryer for three days to obtain a chitosan/bamboo activated carbon composite aerogel.
This example provides a preparation method of a high-absorptivity chitosan/bamboo activated carbon composite aerogel (CS-GA/BAC, 20%), and differs from Example 1 in that in step (1), the amount of the bamboo activated carbon added to the chitosan suspension is 0.2 wt % of the chitosan suspension by mass.
This example provides a preparation method of a high-absorptivity chitosan/bamboo activated carbon composite aerogel (CS-GA/BAC, 30%), and differs from Example 1 in that in step (1), the amount of the bamboo activated carbon added to the chitosan suspension is 0.3 wt % of the chitosan suspension by mass.
This example provides a preparation method of a high-absorptivity chitosan/bamboo activated carbon composite aerogel (CS-GA/BAC, 40%), and differs from Example 1 in that in step (1), the amount of the bamboo activated carbon added to the chitosan suspension is 0.4 wt % of the chitosan suspension by mass.
This example provides a preparation method of a high-absorptivity chitosan/bamboo activated carbon composite aerogel (CS-GA/BAC, 50%), and differs from Example 1 in that in step (1), the amount of the bamboo activated carbon added to the chitosan suspension is 0.5 wt % of the chitosan suspension by mass.
This example provides a preparation method of a high-absorptivity chitosan/bamboo activated carbon composite aerogel (CS-GA/BAC, 60%), and differs from Example 1 in that in step (1), the amount of the bamboo activated carbon added to the chitosan suspension is 0.6 wt % of the chitosan suspension by mass.
This example provides a preparation method of a high-absorptivity chitosan/bamboo activated carbon composite aerogel (CS-GA/BAC/MTMS), which comprises the following steps:
This example provides a method for making a harmful gas adsorbing and filtering system using the chitosan/bamboo activated carbon composite aerogel prepared in Examples 1-7.
(1) Incense (commercially available) is placed in a 100 ml sealed glass bottle and then burned for 5 min, and 1 ml of gas is pumped with a syringe from the glass bottle and then injected into a gas generating bottle;
(2) A gas pump is arranged at an inlet of the gas generating bottle, and a gas is introduced into the gas generating bottle at a constant rate of 1.5 NL/min by means of a flowmeter, which drives the harmful gas to flow forward in a single direction;
(3) A buffer bottle and an after-filtering bottle are sequentially connected to a gas outlet of the gas generating bottle, a filter element which has a diameter of 6 cm and is made from the chitosan/bamboo activated carbon composite aerogel is placed between the buffer bottle and the after-filtering bottle, such that the harmful gas reaches the after-filtering bottle after being filtered by the filter element; and
(4) A particle counter is connected to a back of the after-filtering bottle, the harmful gas is captured 5 times, each for 1 min, and the adsorption efficiency of the aerogel is calculated and evaluated.
Preparation Method of a Chitosan (CS) Aerogel
(1) A 1 wt % chitosan suspension is prepared from a defined quantity of chitosan (300 meshes) and deionized water, and then the chitosan suspension is stirred by a magnetic stirrer at a speed of 800 rap/min for 15 min until the chitosan is evenly dispersed in the suspension;
(2) A defined quantity of glacial acetic acid is dropwise added to the chitosan suspension obtained in step (1) to maintain the concentration of glacial acetic acid in the suspension at 0.2 mol/L, and then the suspension is stirred at a speed of 800 rap/min for 30 min until the chitosan was completely dissolved;
(3) Deionized water is dropwise added to a solution obtained in step (2) in an amount which is 1 wt % the chitosan suspension by mass while the solution is stirred by the magnetic stirrer at a speed of 800 rap/min for 3 hrs; and
(4) The liquid obtained in step (3) is frozen in the presence of liquid nitrogen, and then is freeze-dried at a temperature of −50° C. and a pressure of 1 Pa by a vacuum freeze dryer for three days to obtain a chitosan aerogel.
Preparation Method of Chitosan-Glutaraldehyde Cross-Linked (SC-GA) Aerogel
(1) A 1 wt % chitosan suspension is prepared from a defined quantity of chitosan (300 meshes) and deionized water, and then the chitosan suspension is stirred by a magnetic stirrer at a speed of 800 rap/min for 15 min until the chitosan and bamboo activated carbon are evenly dispersed in the suspension;
(2) A defined quantity of glacial acetic acid is dropwise added to the chitosan suspension obtained in step (1) to maintain the concentration of glacial acetic acid in the suspension at 0.2 mol/L, and then the suspension is stirred at a speed of 800 rap/min for 30 min until the chitosan is completely dissolved;
(3) A 1 wt % glutaraldehyde solution is dropwise added to a solution obtained in step (2) in an amount which is 1 wt % of the chitosan suspension by mass while the solution is stirred by the magnetic stirrer at a speed of 800 rap/min for 3 hrs until cross-linking of the chitosan is completed; and
(4) The liquid obtained in step (3) is frozen in the presence of liquid nitrogen, and then was freeze-dried at a temperature of −50° C. and a pressure of 1 Pa by a vacuum freeze dryer for three days to obtain a chitosan-glutaraldehyde cross-linked (SC-GA) aerogel.
Preparation Method of Chitosan/Bamboo Activated Carbon Composite (CS-GA/BAC) Aerogel
(1) A 1 wt % chitosan suspension is prepared from a defined quantity of chitosan (300 meshes) and deionized water, and then bamboo activated carbon (300 meshes) is added in an amount which is 0.3 wt % of the chitosan suspension by mass, and the resulting solution is stirred by a magnetic stirrer at a speed of 800 rap/min for 15 min until the chitosan and bamboo activated carbon are evenly dispersed in the suspension;
(2) A defined quantity of glacial acetic acid is dropwise added to the chitosan suspension obtained in step (1) to maintain the concentration of glacial acetic acid in the suspension at 0.2 mol/L, and then the suspension is stirred at a speed of 800 rap/min for 30 min until the chitosan is completely dissolved;
(3) A 1 wt % glutaraldehyde solution is dropwise added to a solution obtained in step (2) in a mount which is 1 wt % of the chitosan suspension by mass while the solution is stirred by the magnetic stirrer at a speed of 800 rap/min for 3 hrs until cross-linking of the chitosan is completed; and
(4) The liquid obtained in step (3) is frozen in the presence of liquid nitrogen, and then is freeze-dried at a temperature of −50° C. and a pressure of 1 Pa by a vacuum freeze dryer for three days to obtain a chitosan/bamboo activated carbon composite (CS-GA/BAC) aerogel.
Method for Making a Harmful Gas Adsorbing and Filtering System Using the Chitosan Aerogel Prepared in Comparative Examples 1-3
(1) Incense (commercially available) is placed in a 100 ml sealed glass bottle and then burned for 5 min, and 1 ml of gas is pumped with a syringe from the glass bottle and then injected into a gas generating bottle;
(2) A gas pump is arranged in front of the gas generating bottle, and a gas is introduced into the gas generating bottle at a constant rate of 1.5 NL/min by means of a flowmeter, which drives the harmful gas to flow forward in a single direction;
(3) A buffer bottle and an after-filtering bottle are sequentially connected to the back of the gas generating bottle, a filter element which has a diameter of 6 cm and is made from the chitosan aerogel is placed between the buffer bottle and the after-filtering bottle, such that the harmful gas reaches the after-filtering bottle after being filtered by the filter element; and
(4) A particle counter is connected to a back of the after-filtering bottle, the harmful gas is captured 5 times, each for 1 min, and the adsorption efficiency of the aerogel is calculated and evaluated.
With reference to
The filtering performance of materials is closely related to the pore structure of the materials. As can be seen, CS and CS-GA have a small specific surface area and a large average pore size, so they supposedly have a limited PM2.5 filtering capacity. By adding BAC, the pore structure of the CS-GA/BAC aerogel is greatly improved, the specific surface area of the CS-GA/BAC aerogel reaches 450.6144m2·g−1, which is greater than that of a pure bamboo activated carbon, and the pore size of the CS-GA/BAC aerogel is less than that of the pure bamboo activated carbon. In addition, by compositing MTMS through chemical vapor deposition and making it hydrophobic, the CS-GA/BAC/MTMS aerogel obtained still has a good pore structure, with a specific surface area reaching 422.7570 m2·g−1. In summary, this indicates that the chitosan/bamboo activated carbon composite aerogel has a good pore structure which is beneficial to PM2.5 adsorption.
The test results of the LOI of the aerogels obtained in Comparative examples 1-3 and the aerogel obtained in Example 7 are shown in
As can be known from above, the chitosan/bamboo activated carbon composite aerogel has good flame retardance, the added bamboo activated carbon can promote the formation of a carbon coating, and nitrogen element in the chitosan can produce ammonia gas and nitrogen gas during combustion and expand the carbon coating, thus realizing solid-phase and gas-phase heat insulation and flame retardance.
As shown in
As shown in
A water solution containing pigment is dropwise added to the aerogels in Comparative examples 1-3 and Example 7, and it is observed that water drops on the surface of the aerogel modified with MTMS in Example 7 do not permeate into the aerogel and are in a shape of sphere, indicating that the bamboo activated carbon/chitosan aerogel modified with MTMS is hydrophobic to some extent.
The above are merely preferred embodiments of the invention, the protection scope of the invention is not limited to the above embodiments, and all technical solutions based on the concept of the invention should fall within the protection scope of the invention. It should be pointed out that various improvements and modifications obtained by those ordinarily skilled in the art without departing from the principle of the invention should also fall within the protection scope of the invention.
Number | Date | Country | Kind |
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202211304699.1 | Oct 2022 | CN | national |
Number | Date | Country | |
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Parent | PCT/CN2023/079473 | Mar 2023 | US |
Child | 18463309 | US |