The present application relates to a preparation method of a polyester, and belongs to the technical field of polyester materials.
A catalyst is an important factor affecting the color of the polyester. The color of the polyester is mainly derived from the coordination of a metal ion in the catalyst with a group in the polyester during polymerization process to produce a chromophoric group with the metal ion as a color center. For example, when polyesters are synthesized with manganese, cobalt, and germanium as catalysts, it results that the polyesters all have a very dark color. The traditional high-efficiency titanium catalyst easily decomposes and agglomerates when exposed to water, which affects the polymerization process and makes the color of the polyester uneven, which is one of the reasons for the yellowing of the polyester. The activity of the catalyst is also an important factor affecting the color of a polyester. A low-activity catalyst easily causes a decarboxylation reaction of a diacid monomer under harsh reaction conditions to produce small-molecule by-products, resulting in a dark color of a polyester. Lead, antimony, and tin catalysts have a high activity, but are heavy metals, which may cause unpredictable harm to the human body and the entire biological world.
A technical problem to be solved by the present application is to develop a preparation method of a polyester. In the preparation method, nano-TiO2 (B) is used as a catalyst to synthesize a high-performance polyester, which solves the problem of yellowing of the polyester and improve the mechanical, thermal, and barrier properties of the polyester.
According to an aspect of the present application, a preparation method of a polyester is provided. The preparation method allows the integration of catalytic synthesis and nano-compounding of the polyester.
The preparation method of a polyester includes the following steps:
Optionally, the diacid is selected from at least one of furandicarboxylic acid (FDCA) and terephthalic acid (TPA).
Optionally, the diol is a C2-4 diol.
Preferably, the diol is selected from at least one of ethylene glycol (EG), 1,3-propanediol, and 1,4-butanediol.
Optionally, the nano-TiO2(B) is selected from one of a zero-dimensional (0D) nanomaterial, a one-dimensional (1D) nanomaterial, a two-dimensional (2D) nanomaterial, and a three-dimensional (3D) nanomaterial;
Optionally, a molar ratio of the diol to the diacid is (1.4-3.0):1.
Further optionally, an upper limit of the molar ratio of the diol to the diacid may be independently selected from 2.4, 2.5, 2.6, 2.7, 2.8, 2.9, and 3.0; and a lower limit of the molar ratio of the diol to the diacid may be independently selected from 1.4, 1.5, 1.6, 1.7, 1.8, and 1.9.
Optionally, a molar amount of the catalyst is 0.5% to 10% of a molar amount of the diacid.
Further optionally, an upper limit of the molar amount of the TiO2(B) catalyst may be independently selected from 7.5%, 0, 8%, 0, 8.5%, 0.9%, 0, 9.5%, and 10%; and a lower limit of the molar amount of the TiO2(B) catalyst may be independently selected from 0.5%, 0, 2.5%, 0, 3%, 0, 3.5%, 0, 4%, 0, 4.5%, and 5%.
Optionally, the esterification reaction is conducted in an inactive atmosphere.
Optionally, the inactive atmosphere is a nitrogen atmosphere.
Optionally, the esterification reaction is conducted at 190° C. to 220° C.; and the esterification reaction is conducted for 1 h to 4 h.
Further optionally, the esterification reaction may be conducted at a temperature independently selected from 190° C., 200° C., 210° C., and 220° C.
Optionally, the polycondensation reaction is conducted at 220° C. to 250° C.
Further optionally, the polycondensation reaction may be conducted at a temperature independently selected from 220° C., 230° C., 240° C., and 250° C.
Optionally, the polycondensation reaction is conducted for 1 h to 8 h.
Further optionally, the polycondensation reaction may be conducted for a time independently selected from 1 h, 2 h, 3 h, 4 h, 5 h, 6 h, 7 h, and 8 h.
According to another aspect of the present application, a polyester prepared by the above preparation method is provided,
Possible beneficial effects of the present application:
The present application will be described in detail below with reference to examples, but the present application is not limited to these examples.
To illustrate the present application clearly, the present application will be further described below with reference to preferred examples. Those skilled in the art should understand that the content described below is illustrative rather than restrictive, and should not be used to limit the protection scope of the present application.
Unless otherwise specified, the raw materials and catalysts in the examples of the present application all are purchased from commercial sources.
Wherein, FDCA is prepared in accordance with the method of Example 1 in the patent CN201810442696.1, TPA is purchased from Innochem, and other raw materials are purchased from Sinopharm.
The nano-TiO2(B) catalysts used in the examples of the present application are prepared according to the following preparation methods, respectively:
In the examples of the present application, a chromaticity is measured by a 3nh colorimeter (NR200) and an intrinsic viscosity is measured by a Zhongwang UbbeloHde viscometer (IVS100); and the viscosity and chromaticity are measured according to the test methods in the standard GB/T 14190-2017. A tensile strength and an elongation at break are measured by an Instron Electronic Universal Material Testing Machine (Instron-1121). A tensile test is conducted at 25° C. by an Instron-1121 testing machine according to requirements in ASTM D638, with a tensile speed of 5 mm/min. A dumbbell-shaped sample with a width of 3.18 mm and a thickness of 3.2 mm is prepared through injection molding by an injection molding machine and tested for the tensile strength and elongation at break. An oxygen transmission coefficient is tested by a Labthink's oxygen transmission rate test system (VAC-V2) according to a test method of the standard GB/T 1038-2000.
With a TiO2(B) nanoparticle as a catalyst, 0.1 mol of FDCA and 0.16 mol of EG (a molar ratio of EG to FDCA was 1.6) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 240° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanoparticle (an EM image of the TiO2(B) nanoparticle was shown in
With a TiO2(B) nanowire as a catalyst, 0.1 mol of FDCA and 0.16 mol of EG (a molar ratio of EG to FDCA was 1.6) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 240° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanowire (an EM image of the TiO2(B) nanowire was shown in
With a TiO2(B) nanosheet as a catalyst, 0.1 mol of FDCA and 0.16 mol of EG (a molar ratio of EG to FDCA was 1.6) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 240° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanosheet (an EM image of the TiO2(B) nanosheet was shown in
With a TiO2(B) nanoporous sphere as a catalyst, 0.1 mol of FDCA and 0.16 mol of EG (a molar ratio of EG to FDCA was 1.6) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 240° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanoporous sphere (an EM image of the TiO2(B) nanoporous sphere was shown in
With a TiO2(B) nanosheet as a catalyst, 0.1 mol of TPA and 0.25 mol of EG (a molar ratio of EG to TPA was 2.5) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 250° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanosheet (an EM image of the TiO2(B) nanosheet was shown in
With a TiO2(B) nanosheet as a catalyst, 0.1 mol of FDCA and 0.16 mol of EG (a molar ratio of EG to FDCA was 1.6) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 240° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanosheet (an EM image of the TiO2(B) nanosheet was shown in
With a TiO2(B) nanosheet as a catalyst, 0.1 mol of FDCA and 0.16 mol of EG (a molar ratio of EG to FDCA was 1.6) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 240° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanosheet (an EM image of the TiO2(B) nanosheet was shown in
With a TiO2(B) nanosheet as a catalyst, 0.1 mol of TPA and 0.3 mol of EG (a molar ratio of EG to TPA was 3) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 250° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanosheet (an EM image of the TiO2(B) nanosheet was shown in
With a TiO2(B) nanosheet as a catalyst, 0.1 mol of TPA and 0.25 mol of EG (a molar ratio of EG to TPA was 2.5) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 4 h and then to a polycondensation reaction at 240° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanosheet (an EM image of the TiO2(B) nanosheet was shown in
With a TiO2(B) nanoparticle as a catalyst, 0.1 mol of TPA and 0.3 mol of EG (a molar ratio of EG to TPA was 3) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 250° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanoparticle (an EM image of the TiO2(B) nanoparticle was shown in
With a TiO2(B) nanosheet as a catalyst, 0.1 mol of TPA and 0.24 mol of 1,4-butanediol (a molar ratio of 1,4-butanediol to TPA was 2.4) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 4 h and then to a polycondensation reaction at 240° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanosheet (an EM image of the TiO2(B) nanosheet was shown in
With a TiO2(B) nanosheet as a catalyst, 0.1 mol of TPA and 0.14 mol of 1,3-propanediol (a molar ratio of 1,3-propanediol to TPA was 1.4) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 240° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanosheet (an EM image of the TiO2(B) nanosheet was shown in
With a TiO2(B) nanosheet as a catalyst, 0.1 mol of FDCA and 0.25 mol of 1,4-butanediol (a molar ratio of 1,4-butanediol to FDCA was 2.5) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 240° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanosheet (an EM image of the TiO2(B) nanosheet was shown in
With a TiO2(B) nanosheet as a catalyst, 0.1 mol of FDCA and 0.16 mol of 1,3-propanediol (a molar ratio of 1,3-propanediol to FDCA was 1.6) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 240° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TiO2(B) nanosheet (an EM image of the TiO2(B) nanosheet was shown in
With tetrabutyl titanate (TBT) as a catalyst, 0.1 mol of FDCA and 0.16 mol of EG (a molar ratio of EG to FDCA was 1.6) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 250° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TBT was 5% of a molar amount of the FDCA. A resulting product PEF was tested for chromaticity and viscosity, and the resulting product was crushed and injection-molded, and then subjected to mechanical and barrier performance tests. Results were shown in Table 1.
With TBT as a catalyst, 0.1 mol of TPA and 0.25 mol of EG (a molar ratio of EG to TPA was 2.5) were adopted as raw materials and subjected to an esterification reaction at each of 190° C., 200° C., 210° C., and 220° C. for 1 h and then to a polycondensation reaction at 250° C. for 2 h under protection of nitrogen, and then the reaction was terminated, where a molar amount of the TBT was 5% of a molar amount of the TPA. A resulting product PET was tested for chromaticity and viscosity, and the resulting product was crushed and injection-molded, and then subjected to mechanical and barrier performance tests. Results were shown in Table 1.
Generally, in a nano-compounding process, the introduction of a small amount of a nanomaterial can affect a structure of a polymer, thereby affecting mechanical properties of the polymer. Common toughening mechanisms of polymer nanocomposites are as follows: debonding and pull-out, crack deflection, crack pinning, and crack bridging. In a polymerization process of a polyester, appropriate weak interfacial bonding is formed between the catalyst nano-TiO2(B) and a polymer matrix instead of strong interfacial bonding, and under an action of an external force load, the nanomaterial is prone to “cavitation” phenomena such as debonding, crack propagation direction deflection, and nanomaterial pull-out in the polymer matrix, where an interface will play a role of blocking the crack propagation and consume an additional energy, which can increase a total fracture energy, make the material to be toughened, and bring improvement of other properties. It can be seen from Examples 1 to 4, Examples 6 to 7, and Comparative Example 1 that, a product PEF obtained with the nano-TiO2(B) as a catalyst has a better tensile strength and elongation at break than those of a product PEF obtained with TBT as a catalyst, that is, when the nano-TiO2(B) is used as a catalyst, the obtained product PEF has improved toughness.
It can be seen from Examples 1 to 4, Examples 6 to 7, and Comparative Example 1 that, at a same polyester synthesis temperature, the polyester obtained in Comparative Example 1 has a lower viscosity than that of the polyester obtained with TiO2(B) as a catalyst; the polyester obtained in Comparative Example 1 has a higher chromaticity value b than that of the polyester prepared in the example of the present application; and the polyester obtained in Comparative Example 1 has a higher oxygen transmission coefficient than that of the polyester prepared in the example of the present application. That is, at a same synthesis temperature, the preparation of a polyester with TiO2(B) as a catalyst in the present application can obtain a polyester with an improved viscosity, a reduced value b, and improved barrier properties.
It can be seen from Example 5, Examples 8 to 10, and Comparative Example 2 that, at a same polyester synthesis temperature, the polyester obtained in Comparative Example 2 has a lower viscosity than that of the polyester obtained with TiO2(B) as a catalyst; the polyester obtained in Comparative Example 2 has a higher chromaticity value b than that of the polyester prepared in the example of the present application; and the polyester obtained in Comparative Example 2 has a higher oxygen transmission coefficient than that of the polyester prepared in the example of the present application. That is, at a same synthesis temperature, the preparation of a polyester with TiO2(B) as a catalyst in the present application can obtain a polyester with an improved viscosity, a reduced value b, and improved barrier properties.
It can be seen from Example 5, Examples 8 to 10, and Comparative Example 2 that, a product PET obtained with the nano-TiO2(B) as a catalyst has a better tensile strength and elongation at break than those of a product PET obtained with TBT as a catalyst, that is, when the nano-TiO2(B) is used as a catalyst, the obtained product PET has improved toughness.
The above examples are merely few examples of the present application, and do not limit the present application in any form. Although the present application is disclosed as above with preferred examples, the present application is not limited thereto. Some changes or modifications made by any technical personnel familiar with the profession using the technical content disclosed above without departing from the scope of the technical solutions of the present application are equivalent to equivalent implementation cases and fall within the scope of the technical solutions.
Number | Date | Country | Kind |
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202110684213.0 | Jun 2021 | CN | national |
This application is the national phase entry of International Application No. PCT/CN2022/093967, filed on May 19, 2022, which is based upon and claims priority to Chinese Patent Application No. 202110684213.0, filed on Jun. 21, 2021, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2022/093967 | 5/19/2022 | WO |