Claims
- 1. An activated iron electrode material suitable for use in a battery electrode plate consisting essentially of (1) iron particles consisting essentially of substantially pure iron oxides selected from the group consisting of FeO, Fe.sub.2 O.sub.3, Fe.sub.3 O.sub.4, Fe.sub.2 O.sub.3.H.sub.2 O and mixtures thereof and (2) the chemical reaction product of an iron particle component consisting essentially of substantially pure iron oxides selected from the group consisting of FeO, Fe.sub.2 O.sub.3, Fe.sub.3 O.sub.4, Fe.sub.2 O.sub.3.H.sub.2 O and mixtures thereof and at least one sulfur substituted organic acid selected from the group consisting of thiolic, dithiolic, and mercapto-carboxylic acids, said mixture containing about 0.01 to 2 weight percent total sulfur.
- 2. The electrode material of claim 1 wherein the sulfur substituted organic acid has the structural formula: ##EQU11## wherein R is selected from the group consisting of a hydrogen radical, linear alkyl radicals having from 1 to 5 carbon atoms, the monovalent branched carbon chain radical: ##EQU12## wherein X is selected from the group consisting of alkyl radicals having from 1 to 4 carbon atoms, monovalent homocyclic radicals selected from the group consisting of --C.sub.6 H.sub.5 and --C.sub.5 H.sub.4 radicals, monovalent heterocyclic radicals selected from the group consisting of --C.sub.5 H.sub.4 N, and --C.sub.4 H.sub.3 O radicals, and the monovalent alicyclic radical --C.sub.6 H.sub.11.
- 3. The electrode material of claim 1 wherein the sulfur substituted organic acid is selected from the group consisting of thioacetic acid and thiobenzoic acid and wherein the mixture contains from about 0.01 to 1 weight percent sulfur.
- 4. The electrode material of claim 1 wherein the sulfur substituted organic acid has a structural formula selected from the group consisting of: ##EQU13## wherein R' is selected from the group consisting of divalent aliphatic hydrocarbon radicals having from 1 to 5 carbon atoms, the divalent homocyclic radical --C.sub.6 H.sub.4 --, and the divalent alicyclic radical --C.sub.6 H.sub.10 --, and wherein R" is selected from the group consisting of trivalent aliphatic hydrocarbon radicals having from 1 to 4 carbon atoms.
- 5. The electrode material of claim 1 wherein the sulfur substituted organic acid is selected from the group consisting of mercapto-succinic acid and thioglycolic acid and wherein the mixture contains from about 0.01 to 1 weight percent sulfur.
- 6. The electrode material of claim 1 wherein the sulfur substituted organic acid has the structural formula: ##EQU14## wherein Y is selected from the group consisting of divalent radicals selected from the group consisting of --CH.sub.2 OCH.sub.2 -- and --C.sub.2 H.sub.4 OC.sub.2 H.sub.4 --, and the divalent homocyclic radical --C.sub.6 H.sub.4 --.
- 7. The electrode material of claim 1 wherein the sulfur substituted organic acid is dithiodiglycolic acid and wherein the mixture contains from about 0.01 to 1 weight percent sulfur.
- 8. A battery electrode plate comprising a supporting plaque loaded with iron electrode material consisting essentially of
- 1. iron particles consisting essentially of substantially pure iron oxides selected from the group consisting of FeO, Fe.sub.2 O.sub.3, Fe.sub.3 O.sub.4, Fe.sub.2 O.sub.3.H.sub.2 O and mixtures thereof and
- 2. the chemical reaction product of an iron particle component consisting essentially of substantially pure iron oxides selected from the group consisting of FeO, Fe.sub.2 O.sub.3, Fe.sub.3 O.sub.4, Fe.sub.2 O.sub.3.H.sub.2 O and mixtures thereof and at least one sulfur substituted organic acid selected from the group consisting of thiolic, dithiolic, and mercaptocarboxylic acids, said mixture containing about 0.01 to 2 weight percent total sulfur.
- 9. The electrode plate of claim 8 wherein the plaque is between 75 and 95 percent porous and comprises metallurgically bonded metallic fibers.
- 10. The electrode plate of claim 9 wherein the mixture contains about 0.01 to 1 weight percent sulfur, and the iron particles have an average particle size range of from about 0.2 to 74 microns.
- 11. The electrode plate of claim 9 wherein the sulfur substituted organic acid has the structural formula: ##EQU15## wherein R is selected from the group consisting of a hydrogen radical, linear alkyl radicals having from 1 to 5 carbon atoms, the monovalent branched carbon chain radical: ##EQU16## wherein X is selected from the group consisting of alkyl radicals having from 1 to 4 carbon atoms, monovalent homocyclic radicals selected from the group consisting of --C.sub.6 H.sub.5 and --C.sub.5 H.sub.4 radicals, monovalent heterocyclic radicals selected from the group consisting of --C.sub.5 H.sub.5 N, and --C.sub.4 H.sub.3 O radicals, and the monovalent alicyclic radical --C.sub.6 H.sub.11.
- 12. The electrode plate of claim 9 wherein the sulfur substituted organic acid is selected from the group consisting of thioacetic acid and thiobenzoic acid.
- 13. The electrode plate of claim 9 wherein the sulfur substituted organic acid has a structural formula selected from the group consisting of: ##EQU17## wherein R' is selected from the group consisting of divalent aliphatic hydrocarbon radicals having from 1 to 5 carbon atoms, the divalent homocyclic radical --C.sub.6 H.sub.4 --, and the divalent alicyclic radical --C.sub.6 H.sub.10 --, and wherein R" is selected from the group consisting of trivalent aliphatic hydrocarbon radicals having from 1 to 4 carbon atoms.
- 14. The electrode plate of claim 9 wherein the sulfur substituted organic acid is selected from the group consisting of mercapto-succinic acid and thioglycolic acid.
- 15. The electrode plate of claim 9 wherein the sulfur substituted organic acid has the structural formula: ##EQU18## wherein Y is selected from the group consisting of divalent radicals selected from the group consisting of --CH.sub.2 OCH.sub.2 -- and --C.sub.2 H.sub.4 OC.sub.2 H.sub.4 --, and the divalent homocyclic radical --C.sub.6 H.sub.4 --.
- 16. The electrode plate of claim 9 wherein the sulfur substituted organic acid is dithiodiglycolic acid and wherein the mixture contains from about 0.01 to 1 weight percent sulfur.
- 17. A battery electrode plate comprising a supporting 75 to 95 percent porous plaque of metallurgically diffusion bonded metal fibers selected from the group consisting of nickel, nickel coated iron and nickel coated steel fibers loaded with an activated iron electrode material consisting essentially of (1) iron particles consisting essentially of substantially pure iron oxides, having an average particle size range of from about 0.2 to 74 microns, selected from the group consisting of FeO, Fe.sub.2 O.sub.3, Fe.sub.3 O.sub.4, Fe.sub.2 O.sub.3.H.sub.2 O and mixtures thereof and (2) the chemical reaction product of an iron particle component consisting essentially of substantially pure iron oxides, having an average particle size range of from about 0.2 to 74 microns, selected from the group consisting of FeO, Fe.sub.2 O.sub.3, Fe.sub.3 O.sub.4, Fe.sub.2 O.sub.3.H.sub.2 O and mixtures thereof and at least one sulfur substituted organic acid selected from the group consisting of thioacetic acid, thio-isopropionic acid, thio-formic acid, thiobenzoic acid, dithiodiglycolic acid, dithiodibenzoic acid, mercapto-succinic acid, thioglycolic acid, mercapto-propionic acid, and mercapto-butyric acid, wherein the mixture contains from about 0.01 to 2 weight percent sulfur, providing a superactivated iron electrode material.
- 18. The electrode plate of claim 17 wherein the sulfur substituted organic acid is selected from the group consisting of thioacetic acid and mercapto-succinic acid the fibers are selected from the group consisting of nickel coated iron and nickel coated steel and wherein the electrode material is loaded into the interstices of the body of the fibrous plaque.
- 19. A method of making a porous battery plate comprising the steps of:
- a. loading an iron particle component consisting essentially of substantially pure iron oxides having an average particle size range of from about 0.2 to 74 microns selected from the group consisting of iron oxide, iron oxide hydrate and mixtures thereof into a porous plaque, and
- b. contacting the iron particle component in the plaque with at least one sulfur substituted organic acid selected from the group consisting of thiolic, dithiolic, and mercapto-carboxylic acids, by soaking the loaded plaque in a solution of the acid, to chemically react iron particles, to provide the iron particle component with about 0.01 to 2 weight percent total sulfur.
- 20. The method of claim 19 wherein the plaque is between 75 and 95 percent porous and the iron particle component is selected from the group consisting of FeO, Fe.sub.2 O.sub.3, Fe.sub.3 O.sub.4, Fe.sub.2 O.sub.3.H.sub.2 O and mixtures thereof.
- 21. The method of claim 20 wherein the sulfur substituted organic acid has the structural formula: ##EQU19## wherein R is selected from the group consisting of a hydrogen radical, linear alkyl radicals having from 1 to 5 carbon atoms, the monovalent branched carbon chain radical: ##EQU20## wherein X is selected from the group consisting of alkyl radicals having from 1 to 4 carbon atoms, monovalent homocyclic radicals selected from the group consisting of --C.sub.6 H.sub.5 and --C.sub.5 H.sub.4 radicals, monovalent heterocyclic radicals selected from the group consisting of --C.sub.5 H.sub.5 N, and --C.sub.4 H.sub.3 O radicals, and the monovalent alicyclic radical --C.sub.6 H.sub.11.
- 22. The method of claim 21 wherein the sulfur substituted organic acid is selected from the group consisting of thioacetic acid and thiobenzoic acid.
- 23. The method of claim 20 wherein the sulfur substituted organic acid has a structural formula selected from the group consisting of: ##EQU21## and mixtures thereof; wherein R' is selected from the group consisting of divalent aliphatic hydrocarbon radicals having from 1 to 5 carbon atoms, the divalent homocyclic radical --C.sub.6 H.sub.4 --, and the divalent alicyclic radical --C.sub.6 H.sub.10 --, and wherein R" is selected from the group consisting of trivalent aliphatic hydrocarbon radicals having from 1 to 4 carbon atoms.
- 24. The method of claim 23 wherein the sulfur substituted organic acid is selected from the group consisting of mercapto-succinic acid and thioglycolic acid.
- 25. The method of claim 20 wherein the sulfur substituted organic acid has the structural formula: ##EQU22## wherein Y is selected from the group consisting of divalent radicals selected from the group consisting of --CH.sub.2 OCH.sub.2 -- and --C.sub.2 H.sub.4 OC.sub.2 H.sub.4 -- and the divalent homocyclic radical --C.sub.6 H.sub.4 --.
- 26. The method of claim 25 wherein the sulfur substituted organic acid is dithidiglycolic acid and wherein the reaction product contains from about 0.01 to 1 weight percent sulfur.
CROSS REFERENCE TO RELATED APPLICATIONS
The present application is a continuation-in-part application of copending U.S. Pat. application Ser. No. 116,378, filed on Feb. 18, 1971 now abandoned.
US Referenced Citations (7)
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
116378 |
Feb 1971 |
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