Claims
- 1. A process for depositing a conductive polymer in a porous pellet comprising:
- (a) providing a porous pellet made from a material selected from the group consisting of tantalum, aluminum, niobium, zirconium, and hafnium;
- (b) anodizing the pellet;
- (c) dipping the pellet into a solution comprising a monomer, an Fe(III) oxidizing agent and a mixed solvent, the mixed solvent comprising a first solvent having a first boiling point, wherein the first solvent does not appreciably complex with Fe(III), and a second solvent having a second boiling point which is lower than the first boiling point, wherein the second solvent forms a weak complex with Fe(III);
- (d) evaporating the second solvent;
- (e) reacting the monomer with the oxidizing agent to form a conductive polymer; and
- (f) washing the pellet.
- 2. The process of claim 1 wherein the first solvent is 1-butanol, and the second solvent is tetrahydrofuran.
- 3. The process of claim 1 wherein the first solvent is selected from the group consisting of lower alcohols and ketones.
- 4. The process of claim 3 wherein the first solvent is 1-butanol.
- 5. The process of claim 1 wherein the second solvent is selected from the group consisting of cyclic ethers and dioxanes.
- 6. The process of claim 5 wherein the second solvent is tetrahydrofuran.
- 7. The process of claim 1 wherein the monomer is selected from the group consisting of pyrrole, thiophene and derivatives thereof.
- 8. The process of claim 7 wherein the monomer is 3,4-ethylenedioxythiophene.
- 9. The process of claim 1 wherein the oxidizing agent is Fe(III) tosylate.
- 10. The process of claim 1 wherein the monomer is present in an amount of from about 0.5 to about 12 percent by weight.
Parent Case Info
This application is a division of Ser. No. 09/321,740, filed May 28, 1999, which application is a divisional of Ser. No. 09/148,484, filed Sep. 4, 1998 now U.S. Pat. No. 6,001,281.
US Referenced Citations (10)
Foreign Referenced Citations (6)
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0 495 549 A2 |
Jul 1992 |
EPX |
0 495 549 A3 |
Jul 1992 |
EPX |
0 587 204 A1 |
Mar 1994 |
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DEX |
Divisions (2)
|
Number |
Date |
Country |
Parent |
321740 |
May 1999 |
|
Parent |
148484 |
Sep 1998 |
|