Claims
- 1. A process for producing a nylon type polyamide, containing a plurality of ##STR11## amide groups as integral parts of the main polymer chain, comprising contacting at a temperature sufficient to cause polymerization, at least one polyamide forming reactant with a transition metal complex catalyst, wherein the catalyst comprises at least one transition metal attached to a ligand containing electron withdrawing substituents wherein the electron withdrawing substituents are selected from the group consisting of --F, --Cl, --Br, --I, --CF.sub.3, ##STR12## --CN, --NH.sub.3.sup.+, --NO.sub.2, and --NR.sub.3.sup.+ where R is an alkyl or an aryl radical.
- 2. The process of claim 1, where the transition metal in the catalyst is selected from the group consisting of cobalt, molybdenum, nickel, copper, iron, manganese, ruthenium, chromium, vanadium and rhodium.
- 3. The process of claim 2, where the transition metal in the catalyst is selected from the group consisting of cobalt, molybdenum, nickel and copper.
- 4. The process of claim 1, where the valence state of the transition metal in the catalyst is greater than or equal to +2.
- 5. The process of claim 1, where the ligand is organic and has a net negative or neutral charge.
- 6. The process of claim 1, where the electron withdrawing substituents attached to the ligand have a positive Hammet coefficient.
- 7. The process of claim 1, where the ligand is organic and has a net negative or neutral charge.
- 8. The process of claim 6, where the organic ligand includes oxygen, nitrogen, sulfur, phosphorus, arsenic or mixtures thereof.
- 9. The process of claim 8, where the ligand is selected from the group consisting of ##STR13## where X is an electron withdrawing substituent and R is an alkyl or aryl group.
- 10. The process of claim 1 where the transition metal complex catalyst is selected from the group of consisting of cobalt (II) trifluoroacetylacetonate, cobalt (III) trifluoroacetylacetonate, cobalt (II) hexafluoroacetylacetonate and cobalt (III) hexafluoroacetylacetonate.
- 11. The process of claim 1, where the transition metal complex catalyst is employed in conjunction with a cocatalyst selected from the group consisting of:
- (a) di-sec-butylmagnesium;
- (b) n-butylmagnesium chloride;
- (c) aluminum triethyl and
- (d) compounds of the formula:
- (R.sup.VI).sub.n AlX.sub.(3-n)
- where
- R.sup.VI is at least one of an aliphatic, cycloaliphatic or aromatic radical of 1 to 8 carbon atoms,
- X is halide and
- n is less than or equal to 3 but greater than 0.
- 12. The process of claim 11, where R.sup.VI, in the cocatalyst of the formula (R.sup.VI).sub.n AlX.sub.(3-n), is at least one of an alkyl, aryl, arylalkyl, alkenyl, or arylalkenyl radical.
- 13. The process of claim 12, where R.sup.VI is at least one of an ethyl, isopropyl, sec-butyl, isobutyl, cyclohexyl, phenyl, benzyl, 1-octenyl or 1-phenyl-1-heptenyl radical.
- 14. The process of claim 11, where X, in the cocatalyst of the formula (R.sup.IV).sub.n AlX.sub.(3-n), is at least one of chlorine, bromine or iodine.
- 15. The process of claim 14, where X is chlorine.
- 16. The process of claim 11, where the cocatalyst of the formula (R.sup.VI).sub.n AlX.sub.(3-n) is at least one of ethylaluminum dichloride, ethylaluminum sesquichloride or diethylaluminum chloride.
- 17. The process of claim 11 where the mole ratio of the cocatalyst to the transition metal complex catalyst is between approximately 1:1 and 300:1.
- 18. The process of claim 11 where the ratio of the organometallic compound cocatalyst to the transition metal complex catalyst is between approximately 3:1 and 50:1.
- 19. The process of claim 1, where the polyamide forming reactant is at least one of (1) an alpha, beta-unsaturated carboxylic acid and ammonia or (2) an ammonium salt of an alpha, beta-unsaturated carboxylic acid.
- 20. The process of claim 19 where the alpha,beta-carboxylic acid is of the formula ##STR14## where each R' is independently one of hydrogen, C.sub.1 to C.sub.4 alkyl group or a halogen and R" is one of hydrogen or a C.sub.1 to C.sub.10 alkyl group.
- 21. The process of claim 20 where the alpha,beta-carboxylic acid is at least one of acrylic acid or crotonic acid.
- 22. The process of claim 19 where the ammonium salt of the alpha,beta-unsaturated carboxylic acid is of the formula: ##STR15## where each R' is independently one of hydrogen, C.sub.1 to C.sub.4 alkyl or a halogen and R" is one of hydrogen of a C.sub.1 to C.sub.10 alkyl group.
- 23. The process of claim 22 where the ammonium salt of the alpha,beta-unsaturated carboxylic acid contains between 3 and 7 carbon atoms.
- 24. The process of claim 23 where the ammonium salt of the alpha,beta-unsaturated carboxylic acid is at least one of ammonium acrylate or ammonium methacrylate.
- 25. The process of claim 1, where the temperature sufficient to cause polymerization is between 100.degree. C. and 300.degree. C.
REFERENCE TO RELATED APPLICATIONS
This is a continuation of application Ser. No. 562,270, filed Dec. 16, 1983, now abandoned.
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
4283524 |
Greene |
Aug 1981 |
|
4459394 |
Coffey et al. |
Jul 1984 |
|
Continuations (1)
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Number |
Date |
Country |
Parent |
562270 |
Dec 1983 |
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