Claims
- 1. An aqueous emulsion polymerization composition for forming a suspension of discrete polymeric beads having a diameter below 3500 A containing an effective amount of at least 0.003 percent to 0.1 percent by weight of a free radical catalyst, a surface active agent and not more than 35% by weight of an ethylenically unsaturated monomer mixture comprising in percent by weight:
- 25-50% by weight of a freely water-soluble monoethylenically unsaturated monomer substituted with a covalent bonding group selected from carboxyl, amino or hydroxyl;
- 5-20% by weight of a polyunsaturated cross-linking agent; and
- 40-70% by weight of at least one sparingly, water-soluble, ethylenically unsaturated, second monomer having hydrophobic characteristics.
- 2. A composition according to claim 1 in which the first monomer is an acrylic monomer selected from acrylic acids, acrylic esters or acrylamides.
- 3. A composition according to claim 1 in which the first monomer is present in the monomer mixture in an amount from 30-40% by weight and is selected from acrylamide, hydroxy-lower alkyl acrylates, amino-lower alkyl acrylates, acrylic acid or methacrylic acid.
- 4. A composition according to claim 3 in which the first monomer is hydroxyethylmethacrylate.
- 5. A composition according to claim 1 in which the cross-linking agent is present in an amount of 6-12 percent of the monomer mixture and is a diene or triene capable of addition polymerization with the first and second monomer.
- 6. A composition according to claim 5 in which the cross-linking agent is selected from ethylene dimethacrylate, divinyl benzene, trimethylol propane trimethacrylate, N,N'-methylene bis acrylamide and piperazine-ethylmethacrylate.
- 7. A composition according to claim 1 in which the second monomer comprises a lower C.sub.1 to C.sub.8 alkyl acrylate.
- 8. A composition according to claim 1 in which the surface active agent is present in an amount from 0.03 to 0.5 percent by weight of the composition.
- 9. A method of forming a suspension of finely sized beads comprising the steps of:
- intimately mixing the composition of claim 1;
- substantially instantaneously initiating polymerization throughout the volume of the composition; and
- polymerizing the composition until a suspension of discrete beads having a diameter below 3500A is formed.
- 10. A method according to claim 9 in which the total monomer concentration is from 3-20% by weight of the composition.
- 11. A method according to claim 10 in which initiation is effected by applying heat to the composition at a temperature above the decomposition temperature of the free radical catalyst.
- 12. A method according to claim 11 in which mixing of the composition continues throughout polymerization.
- 13. A method according to claim 11 further including the step of purifying the polymeric bead suspension to remove remaining free radical catalyst and surface active agent.
- 14. A polymeric bead suspension produced according to the method of claim 9.
ORIGIN OF THE INVENTION
The invention described herein was made in the performance of work under a NASA contract and is subject to the provisions of Section 305 of the National Aeronautics and Space Act of 1958, Public Law 83-568 (72 Stat. 435; 42 USC 2457).
US Referenced Citations (6)