The preparation of certain articles may be performed on a surface. The article being prepared and/or utensils or prep-tools used to prepare the article may damage, stain or cause wear and tear to the surface. It is known to use a portable surface to protect the underlying surface which may be more susceptible to damage, staining or wear and/or may be more expensive, permanent and difficult or costly to replace or repair. The preparation of some articles may also or alternatively create residue clean-up issues.
Preparing certain types of food with certain utensils, for example, may damage and/or stain an underlying surface. Damage may be caused by stains from, for example, oils, coloring or other food residue contacting the underlying surface. Damage may also be caused by utensils used in food preparation which may include, for example, knives, forks or other sharp or hard-edged utensils scraping against, cutting into or otherwise damaging an underlying surface. Damage may also be caused by the article being prepared, for example, by sharp edges of a bone in a piece of meat, shell, stone or other sharp article which is part of or entrained in the article or articles being prepared. Residue produced during the preparation of an article may alternatively, or additionally present a clean up or residue collection problem.
An exemplary embodiment of a residue collector is adapted for coupling to a prep-board. The collection perimeter encompasses a reservoir and has support members for lateral and perpendicular support of the prep-board. The support members are inboard of the collection perimeter.
These and other features and advantages of the invention will readily be appreciated by persons skilled in the art from the following detailed description of an exemplary embodiment thereof, as illustrated in the accompanying drawings, in which:
In the following detailed description and in the several figures of the drawing, like elements are identified with like reference numerals.
In this exemplary embodiment, the collection perimeter 12 extends continuously around the area in which the prep-board will lie when coupled to the residue collector. The collection perimeter 12 is defined by those portions of the surface of the residue collector inboard of which residue placed on the surface of the residue collector will tend to fall into the reservoir and outboard of which residue placed on the surface of the residue collector would tend not to fall into the reservoir or to fall outside of or away from the reservoir. In
In an exemplary embodiment, the level or height of the residue collector surface along the collection perimeter may be constant as shown in FIG. 1. The level of the residue collector surface along the collection perimeter may, alternatively, vary from a collection perimeter maximum level to a collection perimeter minimum level. The reservoir 11 is defined by the spaces above the surface 111 of the residue collector 1, but below the collection perimeter minimum level, and within the collection perimeter 12. In
The support members 13 may be arranged to support a prep-board at a desired angle for preparation. A prep-board may, for example, be supported so that the upper surface or prep-surface of the prep-board is substantially horizontal when coupled with the residue collector in the prep-position and the residue collector is arranged on a horizontal supporting surface. When in the prep-position, perpendicular support portions 131 support the prep-board under the weight of the board and other forces acting perpendicularly to the plane of the board. When in the prep-position, lateral support portions 132 provide lateral support to restrict or constrain lateral movement of the board relative to the residue collector when acted upon by lateral forces. The lateral support portions 132 of the support members 13 may be arranged to abut a prep-board when the prep-board is coupled with the residue collector. The lateral support portions may laterally secure the prep-board in the prep-position. In the embodiment of
The lateral support portions 132 of the prep-board may be located outboard of the position occupied by a prep-board in the prep-position (FIG. 3B). Perpendicular support portions may be located underneath the prep-board when in the prep-position (FIG. 4). Alternatively, support members may be arranged to abut a prep-board in recesses in the underside of the prep-board or against protrusions from the underside of the prep-board. The indentations or protrusions may be arranged and/or adapted to accept or meet the support member. In
In
In an exemplary embodiment illustrated in
The gap-collector portion 14 includes obstructed gap-collector portions 14a in the obstructed portions 32 of the gap 3. The obstructed gap-collector surface portions 14a may extend at least about 1/16 of an inch below the outwardly adjacent collector perimeter portions. In the obstructed gap portion 32, the support member 13 adjacent the lateral support portion 132 may comprise a portion 133 which lies above the level of the outwardly adjacent portion of the collection perimeter 12. The lateral support portion may also extend above the level of the outwardly adjacent portion of the collection perimeter 12.
The gap-collector surface portions may help ensure that residue passing from at or above the prep-surface into the gap will tend to be diverted down into the reservoir and will not tend to fall over the collection perimeter where it could be diverted outside of or away from the reservoir. For example, in the exemplary embodiments of
Referring again to
In an exemplary embodiment, the gap may be at least about ¼ of an inch wide around the entire perimeter. The gap may have a width falling at least within a range of about ⅜ths of an inch to about ¾ths of an inch around the entire perimeter. The gap may also be at least about 1 inch or larger. The width of the gap in a particular collector/board assembly may be chosen to accommodate particular sorts of residue expected from the particular use for which the assembly is intended to be used.
The prep-board may have recesses 26 (FIG. 3A). The recesses 26 may provide extra space where hands may be placed when lifting the prep-board from the residue collector. The size of the gap adjacent the recesses 26 may be larger than in other areas of the gap. The increased gap size may accommodate larger pieces of residue which may not fit through other open portions of the gap. For example, the gap may have a width of at least about one inch or at least about one and a half inches or more adjacent the recesses. The residue may spill over the edges, in the case of fluid residue of sufficient quantities, or may be pushed by a user over the edge, through the gap and into the reservoir. In the case of a food preparation prep-board, a user could, for example, push the residue into the reservoir with the edge of a knife, spatula or other utensil.
The prep-board may comprise plastics or thermoplastics, including but not limited to polyethylene, polypropylene, acrylic or polycarbonate, metals, including but not limited to stainless steel, glass, fiberglass, wood, composites or any other suitable material. Suitable material for any particular application may depend on the articles to be prepared on the prep-board, the utensils or tools with which the preparation is expected to be performed and the particular forms of preparation to be performed on the board. For certain applications, the materials may be selected from among those materials approved for the application by the FDA or other governmental agency.
In certain applications, a prep-board with a solid surface may not be necessary and/or additional space through which residue may pass into the reservoir may be desirable.
In an alternate exemplary embodiment shown in
A residue collector may be adapted to receive any of several alternate prep-boards. For example, a given residue collector may be adapted to receive various boards. The same residue collector could be used with any one of the prep-boards. The prep-boards could be adapted for use with different residue collectors. For example, the residue collector could be adapted for use with a prep-board with a solid surface and a prep-board with throughways, each board being shaped for coupling with the residue collector. A residue collector could also be adapted for use with various prep-boards with different surfaces or comprising different materials, or having through-ways of various designs or sizes, or prep-boards with different decorative details, or with different colors or different color coding. Each of the boards could be adapted for use with the same residue collector.
In an exemplary embodiment, various prep-boards for use with a residue collector could be color-coded with different colors designating different boards for use with preparing different types of articles. Using different boards to prepare different types of articles could, for example, prevent cross-contamination of residue, where residue from one article or class of articles is incompatible with another article or class of articles. In the food industry, for example, color codes could designate particular boards for use with different types of food, for example meat, poultry and fish, or any other category of food for which a separate designation might be desirable. In an exemplary embodiment, a color code could be provided for a prep-board by inserting a piece of material 28 (FIGS. 3A/3B) with a specified color into a recess on a surface of the prep-board. A color-coding key could be provided to define the designated use for each of the separately color-coded boards. The key could be posted in an area in which the prep-boards are used as a reminder to prep-board users, so that particular board will be use only with the designated types of articles, thereby inhibiting undesirable cross-contamination.
The residue collector may be formed in a unitary, one-piece body. It may be formed, for example by injection molding, casting, machining, deep draw stamping or vacuum forming. Exemplary materials from which the residue collector can be fabricated include, plastics or thermoplastics, including but not limited to polyethylene, polypropylene, acrylic or polycarbonate, metals, including but not limited to aluminum, stainless steel or pewter, glass, fiberglass, wood, composites or any other suitable material. For certain applications, the materials may be selected from among those materials approved for the application by the FDA or other governmental agency.
The residue collector has a base 16 which may contact an underlying surface when the collector is placed on the surface in a position suitable for placing a prep-board on the collector in the prep-position. The outer-most portions of the base may extend beyond the collection perimeter. This may provide additional stability when the prep-board and the residue collector are subject to lateral forces experienced during use.
In an exemplary embodiment, the base may not contact an underlying surface due to support pads which may be arranged on the bottom of the residue collector. The support pads may be attached to the bottom of the residue collector by adhesives or other means of attaching the support pad, and may be inserted into a recess in the bottom of the board. When the prep-board is subjected to perpendicular and lateral forces during use, the residue collector and/or the support pads may compress or deform under those forces, such that the base does contact the surface, which may provide additional stability.
In an exemplary embodiment, the residue collector may have a generally rectangular shape. The residue collector may be adapted to be coupled with a generally rectangular prep-board. The prep-board may be about 8, 11.5 or 15 inches wide and about 12, 15.5 or 19 inches long, respectively. The base of the residue collector may correspondingly be about 11, 14.5 or 18 inches wide and about 15, 18.5 or 22 inches long, respectively. The prep-board may be at least about ⅜ of an inch thick. In the alternative, prep-boards and residue collectors may have shapes other than generally rectangular shapes, for example generally circular, oval, triangular, or other shapes. The surface contours of the residue collector, including the contours of the support members, lateral and perpendicular support portions, gap collector and obstructed gap collector portions may be smooth, avoiding narrow corners and sharp angles. The smooth surface contours may facilitate clean-up.
It is understood that the above-described embodiments are merely illustrative of the possible specific embodiments which may represent principles of the present invention. Other arrangements may readily be devised in accordance with these principles by those skilled in the art without departing from the scope and spirit of the invention.
Number | Name | Date | Kind |
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2328978 | Hennessy | Sep 1943 | A |
2639659 | Fry | May 1953 | A |
4553352 | Powell et al. | Nov 1985 | A |
4798372 | Tingle | Jan 1989 | A |
5249699 | Williams | Oct 1993 | A |
5366208 | Benjamin | Nov 1994 | A |
5385261 | Lippisch et al. | Jan 1995 | A |
5514443 | Chen | May 1996 | A |
5865105 | Pepelanov | Feb 1999 | A |
6047845 | Rapaz | Apr 2000 | A |
6206356 | Beloff | Mar 2001 | B1 |
Number | Date | Country | |
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20050046101 A1 | Mar 2005 | US |