The present application claims priority to Italian Patent Application No. 102023000011544 filed on Jun. 6, 2023. The entire contents of the above-listed application are hereby incorporated by reference for all purposes.
The present disclosure relates to the field of capsules for obtaining beverages, such as coffee or the like. More in particular, the present disclosure relates to the field of reinforcement rings for capsules for obtaining beverages.
On the market, there is a wide range of reinforcement rings for capsules for obtaining beverages. Examples of such rings are described in European patent applications EP 2 555 997 A2 and EP 3 152 134 A1.
Reinforcement rings of known types are often made of biodegradable and/or compostable materials and tend to deform during storage. Deformation of reinforcement rings can cause incompatibility between rings and capsules during assembly and between capsules with reinforcement rings and beverage machines during use. For this reason, it is desirable to prevent the reinforcement rings from deforming when they are stored in the storehouse, prior to release on the market.
At the same time, there is a constant need to improve sealing between capsules with reinforcement rings and beverage machines while dispensing the beverage.
The present disclosure thus aims to solve one or more of the above problems and improving the reinforcement rings currently on the market.
According to one aspect of the present disclosure, a preparatory element is provided, which is suitable for becoming a reinforcement ring for capsules for obtaining beverages, such as coffee, comprising:
This solution is particularly advantageous because the reinforcement surface ensures that the preparatory element is stabilized and reinforced during storage, thus preventing it from deforming, regardless of the material used to form the ring. This allows large quantities of preparatory elements to be stored for long periods, while still minimizing the risk of deformation.
It should be understood that the reinforcement surface temporarily closes the preparatory element at the second extremity, so as to form a compartment together with the side wall. However, the reinforcement surface is configured to open symmetrically with respect to the axis y under the effect of a thrust or pressure applied on it.
Once the reinforcement surface has been opened, for example because pressure has been applied on it, the preparatory element becomes a reinforcement ring suitable for reinforcing the side wall of coffee capsules. In fact, the reinforcement surface is advantageously divided into a series of two or more parts divided by perforation lines, which, under the effect of applied pressure, separate from each other and create a through-opening within the preparatory element, where a capsule can be accommodated. After being separated from each other and pushed away from the side wall, the parts of the reinforcement surface form a plurality of elements extending from the second extremity, in the opposite direction with respect to the first extremity. Preferably, these elements extend from the second extremity parallel to the direction of pressure applied to the reinforcement surface to open it.
Advantageously, one or more of the elements extending from the second extremity may include distinctive signs, images, or, in general, any kind of labeling, to give predefined indications to the user, such as directions on the correct orientation of the capsule in a beverage machine.
In the present application, it should be understood that the axis y is the symmetry axis of the reinforcement ring.
Preferably, the perforation lines extend from the center of symmetry (or central point) of the reinforcement surface to the edges of the reinforcement surface at the second extremity of the side wall, wherein the center of symmetry (or central point) is the point where said reinforcement surface crosses the axis y. This allows the reinforcement surface to open more effectively at the center of symmetry and along the perforation lines, thus symmetrically and progressively with respect to the axis y of symmetry, when pressure is applied to it.
According to a preferred embodiment of the present disclosure, the preparatory element is made of a biodegradable and/or compostable and/or bio-based material, for example paper, paperboard, PLA, PHA, PBS, Starch Blends, bio-based PE, PET, PA or PT.
This solution is particularly advantageous because the preparatory element and, in particular, the reinforcement ring obtained from it and the capsule provided with such a reinforcement ring can be easily disposed of. In particular, paper or cardboard-based materials are particularly advantageous because they also allow disposal directly by the user (home composting).
According to a preferred embodiment of the present disclosure, a preparatory element is provided, which further comprises a layer of thermoformable material, preferably filtering material, fixed to the flat surface. The layer of thermoformable material is suitable for becoming the capsule body after thermoforming. Therefore, the preparatory element according to this embodiment is not only a preparatory element suitable for becoming a reinforcement ring for capsules for obtaining beverages, but it is also a preparatory element suitable for becoming a capsule for obtaining beverages comprising both the reinforcement ring and a capsule body made by thermoforming. Preferably, the layer of thermoformable material covers the compartment made by the side wall and the reinforcement surface of the preparatory element, thus creating a closed volume with them.
According to a further aspect of the present disclosure, a reinforcement ring for capsules for obtaining beverages, for instance coffee, is provided, which comprises:
This solution is particularly advantageous because the elements extending from the second extremity form elements that partially lengthen the reinforcement ring and serve to further reinforce the capsule for beverages and improve its sealing in the machine for obtaining beverages.
Advantageously, one or more of the elements extending from the second extremity may include distinctive signs, images, or, in general, any kind of labelling, to give predefined indications to the user, for example directions on the correct orientation of the capsule in a beverage machine.
Preferably, the elements extend from the second extremity parallel to the direction of the axis y.
Preferably, the elements extend from the second extremity along the direction of the axis y, in the direction of insertion of the beverage capsule.
According to a particularly advantageous embodiment, such a reinforcement ring is obtained from a preparatory element according to the present disclosure. In this way, the elements that formed the reinforcement surface of the preparatory element now form the elements that partially lengthen the reinforcement ring. Moreover, in this way, the elements resulting from the reinforcement surface are re-used, thus avoiding material waste and scraps, and machine waste.
According to a further aspect of the present disclosure, a capsule for obtaining beverages, for example coffee, is provided, which comprises:
Preferably, the elements extend from the second extremity of the reinforcement ring along the body of the capsule.
The capsule body can be made by any method known to the skilled person, such as by means of thermoforming.
The capsule body can advantageously be made of a biodegradable and/or compostable and/or bio-based material. In particular, the capsule body can advantageously be made of a material that, together with the material of the reinforcement ring, allows for the possible disposal of the entire capsule directly by the user, i.e., by home composting. The capsule body can be made of paper, cardboard, PLA, PHA, PBS, Starch Blends, bio-based PE, PET, PA, or PT.
According to a further aspect of the present disclosure, a method for forming a reinforcement ring for capsules for obtaining beverages, such as coffee, is provided, wherein the method includes the following steps:
This solution is particularly advantageous in that it allows a reinforcement ring to be formed from the preparatory element in a quick and simple manner, for example by applying enough pressure to the reinforcement surface to open it and obtain a through-opening for capsule insertion.
According to a particularly advantageous configuration of the present disclosure, a method for forming a capsule for obtaining beverages from a reinforcing element according to the present disclosure is provided, in which opening of the reinforcement surface is carried out directly by inserting the capsule body into the preparatory element. In other words, the capsule body previously formed and aligned with the preparatory element is inserted into the compartment formed by the side wall and the reinforcement surface. Then, the reinforcement surface is opened by further pushing the capsule body until it reaches the final position where it is attached to the reinforcement ring that has thus been formed. For example, the capsule body can be inserted into the preparatory element and contribute to opening the reinforcement surface directly by the welder used to insert and weld the capsule body to the reinforcement ring. The capsule body can be pleated but may also have any other shape.
According to a particularly advantageous configuration of the present disclosure, a method for forming a capsule for obtaining beverages from a reinforcing element according to the present disclosure is provided, in which the capsule body is formed by thermoforming and opening of the reinforcement surface is directly carried out by the forming die that molds the thermoformable material to obtain the final capsule body.
For example, according to a particularly advantageous embodiment, the thermoformable material, such as a layer or a film of thermoformable material, may already be present on the preparatory element. In other words, the preparatory element may already comprise a layer of thermoformable material fixed to the flat surface, so as to close the compartment formed by the side wall and the reinforcement surface. When the forming die pushes the film of thermoformable material to mold it and form the body of the final capsule, the forming die can also push the reinforcement surface so as to open it at the same time as thermoforming.
According to another embodiment, the preparatory element is not initially provided with a film or sheet of thermoformable material, and the latter is added and fixed to the flat surface of the preparatory element only at a later stage, such as during production of the capsule. Even in this case, however, according to an embodiment of the present disclosure, opening of the reinforcement surface is done directly by the forming die that molds the thermoformable material in order to obtain the body of the final capsule and also pushes the reinforcement surface of the preparatory element during this process.
According to a further aspect of the present disclosure, a system for beverages is provided, which comprises:
In the present disclosure, it should be understood that the predefined portion of the inner surface of the lateral surface of the container is that portion of the inner surface that contacts the element (or elements) extending from the second extremity of the reinforcement ring when the capsule comprising the reinforcement ring is inserted into the container. Accordingly, that predefined portion preferably has the same or similar dimensions as the element (or elements) extending from the second extremity.
This solution is particularly advantageous because it allows the elements extending from the second extremity of the capsule reinforcement ring to seal the inner wall of the beverage machine container.
The present disclosure will be described with reference to the attached figures in which the same reference numbers and/or signs indicate the same and/or similar and/or corresponding parts of the system.
In the following, the present disclosure is described with reference to particular embodiments as illustrated in the attached drawings. However, the present disclosure is not limited to the particular embodiments described in the following detailed description and illustrated in the figures, but rather the embodiments described simply exemplify the various aspects of the present disclosure. Further modifications and variations of the present disclosure will be clear to the person skilled in the art.
In the present disclosure, it should be understood that terms such as “top,” “bottom,” “upper,” “lower,” and the like, refer to the particular orientation of the elements shown in the figures and should not be construed as limiting the present disclosure.
The preparatory element 100 also comprises a reinforcement surface 106 at the second extremity 104. The reinforcement surface 106 includes four perforation lines 108 that intersect at the center O of the circumference defined by the side wall 101. The perforation lines 108 then define four circular sectors that form the reinforcement surface. The vertices of the circular sectors coincide with the center O, while the portions at the arcs of the circular sectors are partially attached to the side wall 101. The reinforcement surface 106 also includes additional perforation lines 109 at the second extremity 104. The additional perforation lines 109 intersect the perforation lines 108 at the second extremity 104 and form T-shaped pre-cut structures that extend from the second extremity 104 toward the center O of the reinforcement surface 106.
The perforation lines 108 and 109 allow the reinforcement surface 106 to open under the effect of the pressure applied to the surface. The reinforcement surface 106 opens symmetrically and progressively with respect to the axis y and allows for a through-opening at the center O to be formed, the through-opening being delimited by a plurality of elements extending from the second extremity 104. Such elements 201 are shown for example in
Once the through-opening is formed in the preparatory element 100, the latter can serve as a reinforcement ring 200 for capsules for obtaining beverages. In fact, capsule bodies can be inserted into the through-opening.
During storage, before capsules are formed, the reinforcement surface 106 allows the preparatory element to be stabilized and prevent deformation due to external factors, such as moisture or heat.
According to a preferred configuration, the perforation lines 108 intersect at the center of symmetry O of the side wall 101, so that the reinforcement surface 106 can open symmetrically with respect to the axis of symmetry y when pressure is applied on it.
Preferably, the perforation lines 108 are configured to divide the reinforcement surface 106 into a series of equal circular sectors.
For example,
The capsule 300 of
As can be seen in
Capsule 300 also includes a lid 310 attached to the side wall 101 of the reinforcement ring 200 to prevent leakage of the beverage product.
The method for forming the capsule 300 provided with a reinforcement ring 200, according to an embodiment of the present disclosure, will be described with reference to
As a first step, a preparatory element 100 provided with the reinforcement surface 106 is prepared and aligned with the capsule body 301 for assembly, as shown schematically in
For example, the preparatory element 100 and the capsule body 301 may be placed in two independent transport housings, which are arranged coaxially to facilitate the insertion of the capsule body 301 into the preparatory element 100.
Subsequently, a welder 400 is set up above the capsule body 301, coaxially with respect to the capsule body 301 and the preparatory element 100.
As shown in
Afterwards, as shown in
The side wall 101 of the preparatory element 100 with the flat surface 105 and elements 201 then form the reinforcement ring 200 for the capsule 300.
The process of inserting the capsule body 301 and welding same to the reinforcement ring 200, and the corresponding welding station may be analogous to those described in paragraphs [0074-0084] of the patent EP 3 357 819 B1 by the same applicant, the content of which is herein entirely incorporated by reference. Therefore, it should be understood that an inserting and welding process analogous to that presented in EP 3 357 819 B1 can be carried out, for example, in order to insert the capsule body 301 into the preparatory element 100 according to the present disclosure, push and open the reinforcement surface 106, while the capsule body 301 is further inserted by the welder, and then attach the reinforcement ring 200 to the capsule body 301, according to a particular embodiment of the present disclosure.
As shown in the figure, in a later step of the method for forming the capsule 300, the capsule body 301 is filled with the product P for obtaining the beverage, for example, coffee.
Finally, the capsule body 301 is closed with a lid 310 to prevent the product P from leaking. The lid 310 is welded to the flat surface 105 of the reinforcement ring 200, for example, by heat welding.
The capsule body 301 can be prepared according to any method known to the skilled person. Furthermore, even if the figures show a pleated capsule body, the capsule body according to the present disclosure may have any shape.
The method of
As a first step, a preparatory element 100 having the reinforcement surface 106 and a layer of thermoformable material 320 is provided. The layer of thermoformable material 320 may already be present on the preparatory element, or may be applied to a preparatory element without it directly in the initial step of the method according to the present disclosure. The application of the layer 320 to the preparatory element may be carried out according to any method known to the skilled person.
Subsequently, a forming die 410 is set up above the preparatory element 100, coaxially with respect to the preparatory element 100. The forming die 410 is suitable for molding the layer of thermoformable material 320 by thermoforming and can be configured for this purpose according to any manner known to the skilled person.
As shown in
Then, as shown in
The side wall 101 of the preparatory element 100 with the flat surface 105 and the elements 201 then form the reinforcement ring 200 for the capsule 300.
The thrust of the forming die 410 is stopped when the capsule body 301 obtained by molding the layer of thermoformable material 320 has the desired shape and size.
Forming the capsule body by thermoforming using a forming die can be accomplished by any thermoforming method known to the skilled person. For example, thermoforming can be carried out as described in the European patent application published under publication number EP3356237A1, whose content is herein entirely incorporated by reference. Thermoforming can also be carried out as described in the European patent EP3222558B1, whose content is herein entirely incorporated by reference.
At the end of the thermoforming process, when the forming die 410 is removed, a capsule is obtained, which has the reinforcement ring 200 and the thermoformed capsule body 301 that is fixed to the reinforcement ring and empty.
As shown in the figure, in a later step of the method for forming the capsule 300, the capsule body 301 is filled with the product P for obtaining the beverage, for example, ground coffee.
Finally, the capsule body 301 is closed with a lid 310 to prevent leakage of the product P. The lid 310 is welded to the flat surface 105 of the reinforcement ring 200, for example, by heat welding. Thermoformable material of the layer 320 may be present between the lid 310 and the flat surface 105.
A method for producing a beverage from the capsule 300, according to an embodiment of the present disclosure, will be described with reference to
The container 500 includes a lateral surface 501 and a bottom surface 502, forming the compartment suitable for accommodating the capsule 300 while dispensing the beverage. The lateral surface 501 of the container 500 includes an inner surface 503 (visible in
The container 500 also comprises an upper edge with four recesses 506 suitable for facilitating insertion and/or removal of the capsule 300 from the container 500. It is to be understood that any number of recesses 506 can be formed in the top edge of the container 500, for example, two, three, five, six, or more.
The closing element 505 is suitable for enclosing the capsule 300 during beverage production. The closing element 505 also includes a conduit 504 through which the pressurized water for beverage production flows.
The operation of the system 1000 for beverage production is similar to that described in paragraphs [0050-0102] of the European Patent EP 3403547 by the same applicant, whose content is herein entirely incorporated by reference.
The use of the capsule 300 provided with the reinforcement ring 200 according to the present disclosure, in the system 1000, is advantageous in that the elements 201 extending from the side wall 101 of the reinforcement ring 200 enable improving sealing of the inner surface 503 of the lateral surface 501 of the container 500.
As visible in the cross-sectional view of the system 1000 in
Even if the present disclosure has been described with reference to the embodiments described above, it is clear to the skilled person that it is possible to carry out various modifications of the present disclosure in light of the teachings described above and within the scope of the appended claims, without departing from the subject matter and scope of protection of the disclosure.
For example, the size of the preparatory element and consequently of the ring can appropriately vary, so that the ring can be applied to different capsules for obtaining beverages, for example, to single-dose capsules containing different amounts of product for obtaining the desired beverage.
Furthermore, even if the attached figures show rings with a circular shape, the present disclosure is not limited to such shapes. In fact, it is possible to form also polygonal rings, that is, having a side wall whose cross-section has a polygonal shape, e.g., triangular, squared, rectangular, pentagonal, hexagonal, octagonal, dodecagonal. The projecting surface can also have a variety of shapes.
In the case of polygonal rings, it should be understood that the preparatory element also has a side wall with a polygonal cross-section. In such a case, the center O and the axis y are to be understood as the geometric center and the axis passing through that center.
Finally, those areas that are believed to be known to the skilled person have not been described to avoid unnecessarily obscuring the described disclosure.
Accordingly, the disclosure is not limited to the embodiments described above.
Number | Date | Country | Kind |
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102023000011544 | Jun 2023 | IT | national |