Press brake assemblies, tool holder apparatuses, and components thereof

Information

  • Patent Grant
  • 6557390
  • Patent Number
    6,557,390
  • Date Filed
    Friday, May 11, 2001
    23 years ago
  • Date Issued
    Tuesday, May 6, 2003
    21 years ago
Abstract
A tool holder apparatus for a press brake is provided. The apparatus comprises a support plate having a first receiving surface. A pivotable clamp has an engagement portion that is moveable toward the first receiving surface of the support plate by pivoting the clamp. The engagement portion has therein formed a bore in which a lifting shaft is rotatably received. The engagement portion defines an opening communicating with the bore. The shaft has therein formed a notch that is adapted to be engaged through the opening by an exterior corner of a forming tool. The notch is configured such that when the engagement portion of the clamp is forced against such tool, a first surface of the exterior tool corner bears against a first surface portion of the notch and causes the shaft to rotate within the bore, thereby bringing a second surface portion of the notch to bear against a second surface of the exterior tool corner and delivering to the tool a mounting force having a component normal to the second surface of the exterior tool corner.
Description




FIELD OF THE INVENTION




The present invention relates to press brakes of the type used to shape sheet-like workpieces. More particularly, this invention relates to press brake tool holders that are used to releasably retain forming tools in a press brake.




BACKGROUND




Press brakes are commonly used to shape sheet-like workpieces, such as sheet metal and the like. A conventional press brake includes an upper table and a lower table, at least one of which is movable toward and away from the other. Typically, the upper table is movable vertically, while the lower table is fixed in a stationary position. It is common for a male forming tool and a female forming die to be carried respectively by the upper and lower tables of a press brake.




Typically, the forming tool has a downwardly-oriented workpiece-deforming surface (or tip). The configuration of this surface is dictated by the shape into which it is desired to bend workpieces. The forming die has a recess that is aligned with the workpiece-deforming surface of the tool. The configuration of the recess corresponds to that of the workpiece-deforming tool surface. Thus, when the tables are brought together, a workpiece between the two is pressed by the tool into the die to give the workpiece the desired bend.




Various tool holders have been devised to mount a forming tool to the upper table of a press brake. For example, U.S. Pat. No. 5,619,885, the teachings of which are incorporated herein by reference, discloses a tool holder with a tool clamp member that is pivotally attached to a stationary support plate. During use, the clamp member exerts a clamping force upon the shank of a forming tool. To keep the tool from falling when the clamping force is released, the clamp member is provided with a projection that is engageable with a complementary drop-prevention groove formed in the tool.




In order to accurately deform workpieces, it is necessary for the forming tool to be mounted securely to the tool holder. This is accomplished by forcibly clamping the tool holder to the forming tool (i.e., by applying a clamping force to the tool). Multiple steps are typically required to operatively mount a forming tool on a conventional tool holder. This is perhaps best understood with reference to

FIGS. 1-3

, which illustrate a particularly useful press brake tool holder. The illustrated tool holder is disclosed in U.S. Pat. No. 6,003,360, the teachings of which are incorporated herein by reference.




As illustrated in

FIG. 1

, the forming tool


28


is initially mounted loosely to the tool holder


10


. Specifically, the mounting tang


30


of the tool


28


is lifted upwardly between a support plate


14


and a clamp


42


of the tool holder


10


. As the tool


28


is moved into the unclamped position illustrated in

FIG. 1

, a safety slot


122


on the tool


28


is engaged by a lip


116


of the clamp


42


. Thus, the tool


28


is prevented from falling from the holder


10


by the engagement of the lip


116


and the safety slot


122


. Although the tool


28


is retained loosely by the holder


10


in this position, it is not operatively clamped therein. Specifically, the load-bearing surfaces


24


,


26


of the support plate


14


and forming tool


28


are not brought into secure engagement with one another by simply mounting the tool


28


in its unclamped position. Rather, additional steps are required to mount the tool


28


in its operative position.




The upper and lower tables of the press brake are subsequently moved together until the forming tool comes into contact with a forming die on the lower table. This is best understood with reference to

FIG. 2

, wherein the tip


38


of the loosely-mounted tool


28


has been moved into engagement with a forming die


168


on the lower table (not shown). By forcing the tip


38


of the tool


28


against the die


168


, the tool


28


is urged upwardly relative to the tool holder


10


until the load-bearing surface


26


of the tool


28


is moved into contact with the load-bearing surface


24


of the support plate


14


.




At this point, the tool


28


can be forcibly clamped (or locked) in its operative position. While maintaining the tool


28


in the position shown in

FIG. 2

, the lower portion


68


of the clamp


42


is pivoted toward the tool


28


. As this portion


68


of the clamp


42


closes upon the shank


30


of the tool


28


, the tool is clamped securely to the holder.

FIG. 3

illustrates the resulting operative position, wherein the load bearing surfaces


24


,


26


of the support plate


14


and the tool


28


are engaged and the mounting shank


30


of the tool


28


is forcibly clamped between the support plate


14


and the lower portion


68


of the clamp


42


. During operation, the tool holder


10


is locked in this clamped position. Thus, it can be seen that several steps are typically required to operatively mount a forming tool upon a tool holder.




It would be desirable to provide a tool holder that can be operatively clamped about a forming tool in such a way that the load-bearing surfaces of the tool and the holder are engaged as an adjunct of the clamping action of the tool holder (i.e., without having to press the tip of the loosely-clamped tool against a die on the lower table of the press brake).




SUMMARY OF THE INVENTION




A tool holder apparatus for a press brake is provided in a first embodiment of the present invention. The apparatus comprises a support plate having a first receiving surface. A pivotable clamp has an engagement portion that is moveable toward the first receiving surface of the support plate by pivoting the clamp. The engagement portion has therein formed a bore in which a lifting shaft is rotatably received. The engagement portion defines an opening communicating with the bore. The shaft has therein formed a notch that is adapted to be engaged through the opening by an exterior corner of a forming tool. The notch is configured such that when the engagement portion of the clamp is forced against such tool, a first surface of the exterior tool corner bears against a first surface portion of the notch and causes the shaft to rotate within the bore, thereby bringing a second surface portion of the notch to bear against a second surface of the exterior tool corner and delivering to the tool a mounting force having a component normal to the second surface of the exterior tool corner.




In another aspect of the invention, there is provided a tool holder assembly for a press brake. The assembly comprises a support plate having a first receiving surface and a load-bearing receiving surface. A forming tool has a first mounting surface on a first side thereof and an exterior corner (i.e., an exterior tool corner) on a second side thereof. The first mounting surface of the tool is engaged with the first receiving surface of the support plate. The tool has a load-bearing mounting surface forming an included right angle with the first mounting surface. The load-bearing mounting surface is adapted to engage the load-bearing surface of the support plate. A pivotable clamp has an engagement portion that is moveable toward the first receiving surface by pivoting the clamp. The engagement portion has therein formed a bore in which a lifting shaft is rotatably received. The engagement portion defines an opening communicating with the bore. The shaft has therein formed a notch that is adapted to be engaged through the opening by the exterior corner of the forming tool. The notch is configured such that when the engagement portion of the clamp is forced against the tool, a first surface of the exterior tool corner bears against a first surface portion of the notch and causes the shaft to rotate within the bore, thereby bringing a second surface portion of the notch to bear against a second surface of the exterior tool corner. Thus, delivering to the tool a mounting force having a component normal to the second surface of the exterior tool corner.




In still another aspect of the invention, there is provided an upper press brake assembly. The assembly comprises an upper press brake table including a tool holder body. A support plate forms part of the tool holder body and has a first receiving surface and a generally downward-facing load-bearing receiving surface. The receiving surfaces of the support plate together define an exterior corner. A forming tool has a first mounting surface on a first side thereof and an exterior corner (i.e., an exterior tool corner) defined by first and second corner surfaces on a second side thereof. The second corner surface is generally-downwardly-facing. The first mounting surface of the tool is engaged with the first receiving surface of the support plate. The tool has a load-bearing mounting surface forming an included angle with the first mounting surface and being adapted to engage the generally downward-facing load-bearing receiving surface of the support plate. A clamp is attached pivotally to the tool holder body and has an engagement portion that is moveable toward the first receiving surface by pivoting the clamp. The engagement portion has therein formed a bore in which a lifting shaft is rotatably received. The engagement portion defines an opening communicating with the bore. The shaft has therein formed a notch that is adapted to be engaged through the opening by the exterior corner of the tool. The notch is configured such that when the engagement portion of the clamp is forced against the tool, the first corner surface bears against a first surface portion of the notch and causes the shaft to rotate within the bore, thereby bringing a second surface portion of the notch to bear against the second corner surface. Thus, delivering to the tool a mounting force having a generally-upward component.




A tool holder apparatus for a press brake is provided in yet another aspect of the invention. The apparatus comprises a support plate having a first receiving surface and a generally downward-facing receiving surface. These receiving surfaces together define an exterior corner. A pivotable clamp has an engagement portion that is moveable toward the first receiving surface by pivoting the clamp. The engagement portion has therein formed a bore in which a lifting shaft is rotatably carried. The engagement portion defines a slot communicating with the bore. The shaft has therein formed a notch that is adapted to be engaged through the slot by an exterior corner of a forming tool a mounting tang of which is positioned between the first receiving surface of the support plate and the engagement portion of the clamp. The notch is configured such that when the engagement portion of the clamp is forced against such tool, a generally-vertical surface of the exterior corner bears against a first surface portion of the notch and causes the shaft to rotate within the bore, thereby bringing a second surface portion of the notch to bear against a generally-downward-facing surface of the exterior corner and delivering to the tool a mounting force having a generally-upward component.




A tool holder apparatus for a press brake is provided in still another aspect of the invention. The apparatus comprises a support plate having a first receiving surface. A clamp has an engagement portion defining a slot communicating with a bore formed in the clamp. A lifting shaft is rotatably received in the bore. The shaft has therein formed a notch that can be engaged through the slot by an exterior corner of a forming tool. The notch is configured such that when it is forced against the exterior corner, a first surface of the exterior corner bears against a first surface portion of the notch and causes the shaft to rotate within the bore, thereby bringing a second surface portion of the notch to bear against a second surface of the exterior corner. Thus, delivering to the tool a mounting force having a component normal to the second surface of said exterior corner.




In yet another aspect of the invention, there is provided a press brake assembly. The assembly comprises an upper press brake table including a tool holder body and a lower press brake table including a forming die. A support plate forms part of the tool holder body and has a first receiving surface and a load-bearing receiving surface. These receiving surfaces together form an exterior corner. A forming tool has a first mounting surface on a first side thereof and an exterior corner defined by first and second corner surfaces on a second side of the tool. The first mounting surface is engaged with the first receiving surface of the support plate. The tool has a load-bearing mounting surface forming an included angle with the first mounting surface. The load-bearing mounting surface is adapted to engage the load-bearing surface of the support plate. The tool has a workpiece-deforming surface oriented downwardly toward the forming die. A clamp is attached pivotally to the tool holder body and has an engagement portion that is moveable toward said first receiving surface by pivoting the clamp. The engagement portion has therein formed a bore in which an elongated shaft is rotatably received. The engagement portion defines an opening communicating with the bore. The shaft has therein formed a notch that is adapted to be engaged through the opening by the exterior corner of the tool. The notch is configured such that when the engagement portion of the clamp is forced against the tool, the first corner surface bears against a first surface portion of the notch and causes the shaft to rotate within the bore, thereby bringing a second surface portion of the notch to bear against the second corner surface and delivering to the tool a mounting force having a component normal to the second corner surface. Thus, the load-bearing surfaces can be engaged with one another by forcing the engagement portion of the clamp against the tool without forcing the workpiece-deforming surface of the tool against the forming die on the lower table.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a cross-sectional end view of a prior art tool holder depicted in its unclamped position;





FIG. 2

is a cross-sectional end view of the unclamped tool holder of

FIG. 1

in which the tool holder is depicted in engagement with a forming die;





FIG. 3

is a cross-sectional end view of the tool holder of

FIG. 1

in which the tool holder is depicted in its clamped position;





FIG. 4

is a cross-sectional end view of a tool holder in accordance with one embodiment of the present invention;





FIG. 5A

is a cross-sectional end view of a tool holder in accordance with another embodiment of the invention;





FIG. 5B

is a cross-sectional end view of a tool holder in accordance with still another embodiment of the invention;





FIG. 5C

is a cross-sectional end view of a tool holder with yet another embodiment of the invention;





FIG. 6

is a perspective of a tool holder with attached tooling in accordance with still another embodiment of the invention;





FIG. 7

is an exploded perspective view of the tool holder of

FIG. 6

;





FIG. 8

is a cross-sectional end view of the tool holder of

FIG. 4

in which the tool holder is depicted in an unclamped position about a forming tool;





FIG. 9

is a close-up end view of the unclamped tool holder of

FIG. 8

;





FIG. 10

is a cross-sectional end view of the tool holder of

FIG. 8

in which the tool holder is depicted mounted to the beam of a press brake and clamped about the forming tool;





FIG. 11

is a close-up end view of the clamped tool holder of

FIG. 10

;





FIG. 12

is an exploded perspective view of a tool holder clamp in accordance with a preferred embodiment of the invention;





FIG. 13

is an end view of the engagement portion of the tool holder clamp of

FIG. 12

;





FIG. 14A

is a perspective view of the lifting shaft of the tool holder clamp of

FIG. 12

;





FIG. 14B

is a cross-sectional view of the lifting shaft of

FIG. 14A

, taken along line


14


B—


14


B of

FIG. 14A

;





FIG. 15A

is an end view of a lifting shaft in accordance with another embodiment of the invention;





FIG. 15B

is an end view of a lifting shaft in accordance with still another embodiment of the invention;





FIG. 16A

is an end view of a lifting shaft in accordance with yet another embodiment of the invention;





FIG. 16B

is an end view of a lifting shaft in accordance with still another embodiment of the invention;





FIG. 16C

is an end view of a lifting shaft in accordance with yet another embodiment of the invention; and





FIG. 17

is a perspective, broken-away schematic view of the tool holder of

FIG. 6

in which is depicted removal of tooling from the holder.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT





FIG. 4

illustrates a tool holder


10


in accordance with a preferred embodiment of the present invention. The illustrated tool holder


10


is not carrying a forming tool (i.e., the holder is depicted in an unloaded position). The tool holder


10


generally includes a holder body


12


and at least one clamp


42


. As is typical, the illustrated tool holder


10


includes two clamps


40


,


42


mounted on opposite sides of the holder body


12


. However, the tool holder can alternatively be provided with a single clamp, as discussed below.




The tool holder


10


shown in

FIG. 4

has a composite holder body


12


. That is, the holder body


12


is an assembly of multiple plates. Specifically, the illustrated holder body


12


includes a support plate


14


to which is joined a mount plate


16


. The support plate


14


and the mount plate


16


have generally vertical surfaces


18


,


20


, respectively, that are contiguous (i.e., abutting). When a composite holder body


12


of this nature is employed, the mount plate


16


can be joined to the support plate


14


by any desired fastening means. For example, they can be joined together by one or more threaded bolts (not shown). A variety of other conventional fasteners can also be used.




While

FIG. 4

illustrates a particularly useful composite holder body


12


, the present invention does not require a holder body of any particular structure. For example,

FIG. 5A

illustrates another particularly useful holder body


212


, which has a slightly different structure than that shown in FIG.


4


. This body


212


is also an assembly of multiple plates. It is noted that the reference numerals in

FIGS. 5A

,


5


B, and


5


C are indexed respectively by factors of


200


,


300


, and


400


over the reference numerals that identify analogous features in FIG.


4


. With reference to

FIG. 5A

, a mount plate


216


is joined to a support plate


214


in much the same manner as depicted in FIG.


4


. However, the mount plate


216


shown in

FIG. 5A

has a slightly different configuration than that of FIG.


4


. Specifically, the upper end


219


of the mount plate


216


shown in

FIG. 5A

is not as wide as the upper end


19


of the mount plate


16


shown in FIG.


4


. This provides a wider horizontal surface


215


against which the beam of an upper press brake table (not shown) can be mounted.




While

FIGS. 4 and 5A

illustrate composite tool holder bodies, the present invention is by no means limited to use with a holder body formed of multiple plates. For example, the holder body can be formed of a single plate.

FIG. 5B

illustrates one such embodiment, wherein the holder body


312


is formed of an integrally-constructed plate


314


. The configuration and relative dimensions of this holder body


312


are similar to those of the holder body


12


shown in FIG.


4


. For example, the holder body


312


has an upper extension


319


configured and dimensioned much like the upper end


19


of the mount plate


16


shown in FIG.


4


. This extension


319


forms an included right angle together with the upper surface


315


of the holder body


312


, hence facilitating mounting of the tool holder to an upper press brake table.





FIG. 5C

illustrates yet another holder body that is useful with the present invention. This holder body


412


, like that shown in

FIG. 5B

, is formed of a single plate


414


. However, the configuration and relative dimensions of this holder body


412


are similar to those of the holder body


212


in FIG.


5


A. For example, the upper extension


419


of the holder body


412


has the same relative width as the upper end


219


of the mount plate


216


shown in FIG.


5


A. Of course, those skilled in the art would readily appreciate a variety of other body structures that would be useful with the present invention.




Regardless of the particular structure of the holder body, the tool holder includes a shoulder extending from the holder body. For example, the support plate shown in

FIG. 4

includes a downward-facing shoulder that is adapted to engage an upward-facing shoulder of a forming tool (not shown). The downward-facing shoulder of the support plate


14


terminates in a load-bearing receiving surface


24


. This surface


24


of the support plate


14


is adapted to deliver downward force to a forming tool operatively mounted to the tool holder. As is discussed below in further detail, the load-bearing surface


24


of the support plate


14


is desirably maintained flush against a load-bearing surface of the forming tool during operation of the press brake. If so desired, the downwardly facing shoulder


17


can additionally, or alternatively, be employed as a load bearing surface.




The support plate


14


includes a first receiving surface


34


against which the mounting shank of a forming tool can be positioned. As illustrated in

FIG. 4

, the first receiving surface


34


arises along the front side (i.e., the side oriented toward the handle


82


) of the downward-facing shoulder of the support plate


14


. This receiving surface


34


forms an exterior corner together with the load-bearing surface


24


of the support plate


14


. In further detail, the first receiving surface


34


is typically a generally vertical surface that defines a normal exterior corner with the load-bearing receiving surface


24


. Accordingly, the load-bearing receiving surface


24


is typically a generally horizontal, downward-facing surface.




With continued reference to

FIG. 4

, receiving surfaces


34


,


36


arise along both sides of the downward-facing shoulder of the support plate


14


. Thus, a forming tool can be mounted on the tool holder


10


in two different positions. Specifically, a tool can be clamped either between the first clamp


42


and the first receiving surface


34


, or between the second clamp


40


and the second receiving surface


36


. As noted above, however, the tool holder


10


can alternatively be provided with a single clamp by simply omitting one of the clamps or by redesigning the tool holder such that only one side of the support plate has a useful vertical receiving surface. Variations of this nature will be obvious to those skilled in the art.




The tool holder includes at least one clamp that is adapted to forcibly retain the shank of a forming tool against the support plate. As noted above, the tool holder will typically be provided with two clamps mounted on opposite sides of the holder body. For example, with reference to

FIG. 4

, the first clamp


42


(i.e., the clamp on the front side of the tool holder) is mounted to the mount plate


16


, while the second clamp


40


is mounted to the support plate


14


. Each clamp is advantageously formed of two half units. This is perhaps best understood with reference to

FIG. 7

, which illustrates an exploded view of a preferred tool holder of the invention. In further detail, the first clamp


42


is composed of a first unit half


44


and a second unit half


46


, and the second clamp


40


is composed of a first unit half


48


and a second unit half


50


.

FIG. 6

illustrates the resulting assembly of the tool holder


10


.




In the preferred embodiment illustrated in

FIG. 4

, each clamp has an upper portion


66


and a lower portion


68


and is pivotally attached therebetween to the holder body


12


. For example, the first clamp


42


is pivotally attached to the holder body


12


in such a way that the engagement portion


67


of the clamp


42


is moveable selectively toward or away from the first receiving surface


34


of the support plate


14


. As discussed below, this is accomplished by pivoting the clamp


42


, either in the clockwise direction (as seen in

FIG. 4

) to move the lower end


68


of the clamp


42


toward the support plate


14


, or in the counterclockwise direction to move the lower end


68


of the clamp


42


away from the support plate


14


. Thus, the engagement portion


67


of the clamp


42


is adapted to contact the mounting shank of a tool (not shown) when the tang of such tool is positioned between support plate


14


and the clamp


42


.




Preferably, each clamp is attached pivotally to the tool holder body


12


. In particularly preferred embodiments, each clamp is pivotally attached to the holder body


12


by a plurality of pins


52


, each extending from the clamp and terminating in an enlarged head


56


received in a recess defined by the holder body


12


, or vice versa. That is, each pin


52


can alternatively extend from the holder body


12


and terminate in a recess defined by the clamp. Either way, the enlarged heads


56


and the respective recesses are shaped so as to articulate together when the clamp is made to pivot.




The former arrangement is illustrated in

FIG. 7

, wherein each clamp half unit is provided with a pair of spaced-apart pins


52


. Each pin


52


has a threaded end


54


that is received in a threaded bore formed in the clamp. Each pin


52


also has an enlarged, rounded head


56


that is received in a slotted aperture defined by the holder body


12


. With continued reference to

FIG. 7

, the mount plate


16


and the support plate


14


each include a plurality of spaced-apart apertures


58


that are aligned horizontally to define an axis about which the first


42


and second


40


clamps are respectively adapted to pivot. Each aperture


58


forms a horizontally elongated slot having an enlarged end opening


60


and an undercut slot portion


62


. The enlarged heads


56


of the pins are sized so as to be received through the enlarged end openings


60


of the slots. When in this position, the individual clamps can be moved horizontally toward the center line of the tool, thus sliding the enlarged heads into engagement with the undercut surfaces


62


of the slots. In this manner, each clamp half can be released from the tool holder by sliding the clamp half horizontally away from the center of the tool until the pins are aligned with the enlarged openings


60


, whereupon the clamp halves can simply be removed from the holder body.




A series of compression springs


64


are advantageously mounted between the confronting surfaces of each clamp and the holder body. These springs


64


tend to urge the clamps away from the holder body so that each clamp is tethered to the body by the pins


52


. The confronting surfaces of each clamp and the holder body are provided with seating recesses to receive and support the ends of the springs. With respect to the embodiment of

FIG. 4

, the pins


52


separate each clamp into an upper portion


66


and a lower portion


68


. Thus, when the upper portion


66


of a clamp is moved away from the holder body


12


, the lower portion


68


of the clamp is conjointly moved toward the holder body


12


. This pivoting occurs about the axes defined by the centers of the enlarged pin heads


56


.




Any desired actuator can be used to cause a clamp of the present invention to pivot. As is perhaps best seen in

FIG. 7

, a preferred actuator mechanism involves a cam shaft. In more detail, a horizontal bore


70


is formed through the length of the support plate


14


. Rotatably fitted within the bore


70


is a cam shaft


72


. The cam shaft


72


has a generally circular cross section along its length and includes spaced camming sections, which can be oval or generally elliptical as shown at


74


. The midsection of the cam shaft is provided with a flat surface having a bore


76


threaded to receive the threaded end


78


of a handle


80


. With continued reference to

FIG. 7

, the handle


80


preferably comprises a composite handle assembly. For example, the illustrated handle assembly includes a manually-operable knob


82


at one end, an exteriorly threaded end portion


78


on a handle segment


84


at the opposite end, and an intermediate shaft portion


86


that is telescopically received within a bore


88


in the handle segment


84


. The intermediate shaft portion


86


is preferably releasably held in the bore


88


by a resilient O-ring


90


. In the illustrated embodiment, the support plate


14


is provided with a central, vertical slot


92


at its upper edge such that when the cam shaft is fully received within the bore


70


and the threaded end


78


of the handle is received in the threaded hole


76


, the handle can be moved upwardly and downwardly through the slot


92


. Likewise in the illustrated embodiment, an elongated slot


94


is formed through the thickness of the mount plate


16


in alignment with the slot


92


. The handle


80


passes through the slot


94


, which allows the handle to be moved easily between a lower position (shown in

FIG. 8

) and an upper position (shown in FIG.


10


), the handle being thus moved in a plane perpendicular to the axis of the cam shaft


72


. The half units


44


,


46


of the illustrated first clamp


42


have confronting recessed surfaces


98


that define an upwardly open slot on the front of the tool holder


10


when the half units are joined, thus enabling motion of the handle in the manner just described.




With reference to the embodiment of

FIGS. 6-8

, it can be seen that aligned bores are formed transversely through the thickness of the support plate


14


and mount plate


16


. These bores intersect the bore


70


in which the cam shaft


72


is received. These transverse bores are in line with the portions of the cam shaft that include the camming surfaces


74


. The transverse bores formed in the support plate are designated by the reference numeral


100


, and those in the mounting plate by the reference numeral


102


. Within the transverse bores are positioned sliding cam follower pins that extend between the camming sections


74


of the cam shaft and the upper portions of the clamps. The cam follower pins between the cam shaft and the clamp


40


are designated


104


and the cam follower pins between the cam shaft and the clamp


42


are designated


106


. Preferably, the ends of the cam follower pins that engage the oval camming surfaces of the cam shaft are slightly concave, whereas the outer ends of the cam follower pins are preferably slightly convex so as to engage hemispherical recesses


108


formed in the confronting surfaces of the clamps.




As noted above, there is provided at least one clamp having an engagement portion that is moveable toward the support plate and is adapted to engage the tang of a forming tool positioned against the support plate. In embodiments of the invention wherein each clamp has an upper portion


66


and a lower portion


68


and is attached pivotally therebetween to the holder body


12


, the engagement portion


67


of each clamp will typically be on the lower portion


68


of the clamp. In the embodiment of

FIG. 4

, the engagement portion


67


of the clamp


42


includes a contact surface


96


that is adapted to bear against the mounting shank of a forming tool (not shown) positioned between the clamp and the downwardly-extending shoulder of the support plate


14


.




The engagement portion


67


of at least one of the clamps has therein formed a bore


93


that is adapted to rotatably receive a lifting shaft


75


. As is perhaps best understood with reference to

FIGS. 12 and 13

, the bore


93


preferably extends along substantially the entire longitudinal length of the engagement portion


67


of the clamp


42


. With reference to

FIG. 13

, the bore


93


is defined by an interior surface


95


of the clamp


42


. The configuration of this interior surface


95


is such that the bore


93


is adapted to rotatably carry the lifting shaft


75


. Most preferably, this interior surface


95


is shaped so as to define a semi-circle in cross-section, thereby allowing an appropriately dimensioned cylindrical lifting shaft


75


to be rotatably received in the bore


93


. Preferably, the arcuate extent of the interior bore surface


95


is greater than 180°, so that the interior bore surface


95


will embrace more than half of the circumferential extent of an appropriately dimensioned lifting shaft


75


, thus ensuring the lifting shaft


75


is maintained within the bore


93


.




In preferred embodiments of the invention, the engagement portion


67


of the clamp


42


defines an opening communicating with the bore


93


. With reference to

FIG. 13

, it can be seen that the bore


93


opens through a wall of the clamp


42


. Specifically, the bore


93


opens through the wall that defines the contact surface


96


. Thus, when the clamp


42


is mounted to the holder body


12


, the opening of the bore


93


is oriented generally toward the support plate


14


. This opening can also be characterized as a longitudinally-extending slot that communicates with the bore


93


. With continued reference to

FIG. 13

, the slot is bounded on one side by an exterior corner formed by the intersection of the interior bore surface


95


and the contact surface


96


of the clamp


42


. On its other side, the slot is bounded by a lip-like structure


97


between the interior bore surface


95


and the upwardly and sidewardly sloped surface


91


of the clamp


42


.




As noted above, the bore


93


is configured to rotatably carry the elongated lifting shaft


75


. The relative dimensions of the bore


93


and the shaft


75


are selected such that the shaft


75


is allowed to rotate about its central axis within the bore


93


, yet is prevented from escaping through the opening (or slot) of the bore


93


. Thus, when the shaft


75


and the bore


93


are both circular in cross-section, the shaft


75


preferably has an outer diameter that is less than the inner diameter of the bore


93


, but greater than the width of the bore opening. Preferably, the outer dimension of the shaft


75


is slightly less than, and perhaps optimally substantially the same as, the inner dimension of the bore


93


. For example, when the lifting shaft


75


is cylindrical, the shaft


75


and the bore


93


are preferably dimensioned such that the inner surface


95


of the bore


93


is slidingly contiguous with the side


77


of the shaft


75


.




As is perhaps best understood with reference to

FIGS. 9 and 11

, the lifting shaft


75


has therein formed a notch


21


that is adapted to be engaged through the opening of the bore by an exterior corner of a forming tool. The exterior corner (i.e., the exterior tool corner) is defined by first


123


and second


127


corner surfaces. The notch is advantageously configured such that when the engagement portion of the clamp is forced against such tool, the first corner surface


123


bears against a first surface portion


23


of the notch


21


and causes the shaft


75


to rotate about its axis within the bore


93


, thereby bringing a second surface portion


27


of the notch


21


to bear against the second corner surface


127


. Thus, a mounting force having a component normal to the second corner surface


127


is delivered to the tool


28


.




As is best seen in

FIG. 12

, the notch


21


preferably extends along the entire longitudinal length of the lifting shaft


75


. With reference to

FIG. 14B

, the notch


21


spans an angle


29


of less than


900


, as measured from the central axis (or “longitudinal axis”) of the shaft


75


. While any acute notch angle


29


will enable the lifting function of the shaft


75


, a notch angle of less than about 75°, perhaps optimally equal to about 60°, will enhance the lifting operation of the shaft


75


. Moreover, a notch angle


29


of at least about 45° will facilitate engaging the notch


21


with an exterior corner of a forming tool, as discussed below.




In cross-section, the notch


21


preferably has a generally “V”-shaped configuration. However, this is certainly not a requirement, as many other notch configurations would be useful as well. For example, the notch


21


can alternatively have a semi-circular cross-sectional configuration (as shown in FIG.


16


A). In another embodiment, the notch


21


is “U”-shaped in cross-section (as shown in FIG.


16


B). Still another embodiment involves a notch


21


with a generally square cross-sectional configuration (as shown in FIG.


16


C). A variety of other suitable notch configurations would be obvious to those skilled in the present art.




The notch


21


is defined by at least one notch surface.

FIGS. 15B and 16A

illustrate embodiments wherein the notch


21


is defined by a single surface. Alternatively, the notch


21


can be defined by two surfaces, as illustrated in FIGS.


15


A.

FIGS. 14B

,


16


B, and


16


C illustrate embodiments wherein the notch


21


is defined by three surfaces. Regardless of the particular number of notch surfaces, the notch


21


includes first


23


and second


27


surface portions that are adapted to engage an exterior corner of a forming tool, as discussed below.





FIG. 12

illustrates a particularly preferred manner of incorporating the lifting shaft


75


into a clamp


42


of the invention. It is advantageous to limit the rotational freedom of the lifting shaft


75


within the bore


93


. Specifically, it is desirable to secure the lifting shaft


75


within the bore


93


in such a way that the shaft


75


is prevented from rotating into an orientation wherein the notch


21


is concealed entirely by the inner bore surface


95


. In other words, it is desirable to limit the shaft


75


to a range of rotation in which, at all possible shaft


75


orientations, at least a portion of the notch


21


is exposed through the bore opening (or slot). Optimally, the shaft


75


is limited to a range of rotation in which the entire notch


21


is exposed through the bore opening at all possible orientations.




With reference to

FIG. 12

, it can be seen that the rotational freedom of the lifting shaft


75


can be limited by one or more set pins


55


. The illustrated clamp


42


embodiment employs two set pins


55


secured within transverse bores


51


opening through the surface


95


of the longitudinal bore


93


. When the pins


55


are seated respectively in the transverse bores


51


, a portion of each pin


55


projects diametrically from the transverse bore


55


and beyond the surface


95


of the longitudinal bore


93


. This projection of each set pin


55


is adapted to engage a transverse groove


59


formed in the lifting shaft


75


. Thus, when the lifting shaft


75


is within the longitudinal bore


93


, the set pins


55


are received in the respective transverse grooves


59


in the lifting shaft


75


. Rotation of the shaft


75


far enough in either direction (i.e., clockwise or counterclockwise) brings the set pins


55


into contact with the transverse groove surfaces, thus limiting rotational of the shaft


75


. It is also noted that the set pins


55


prevent the shaft


75


from sliding longitudinally out of the bore


93


.




In particularly preferred embodiments, the lifting shaft


75


is urged into a desired default orientation when the clamp


42


is not engaged with a forming tool. With reference to

FIG. 4

, the lifting shaft


75


of the clamp


42


is depicted in a default orientation that is favorable for initiating clamping action of the tool holder


10


. In this orientation, the notch


21


is readily engagable with the exterior corner


124


(or shoulder) above the safety slot


122


of a conventional forming tool (not shown). In further detail, the second surface portion


27


of the thus oriented notch


21


is generally horizontal. Thus, when a tool


28


is lifted into the unclamped position depicted in FIG.


9


and then released, the second surface portion


27


of the notch


21


is adapted to catch (i.e., engage) the downward-facing surface


127


of the shoulder


124


above the safety slot


122


.




With reference to

FIG. 12

, it can be seen that a spring can be used to retain the lifting shaft in a desired orientation when the clamp is not engaged with a tool. In the illustrated embodiment, a leaf spring


33


is positioned between the lifting shaft


75


and the inner surface


95


of the longitudinal bore


93


. In further detail, the leaf spring


33


is an elongated body of resilient material (e.g., metal or plastic) that assumes an arcuate (i.e., curvedly bent) configuration when uncompressed. The leaf spring


33


is sufficiently thin to be positioned between the shaft


75


and the inner surface


95


of the bore


93


. A central portion of the leaf spring


33


is positioned in a notch


37


formed in the interior surface


95


of the longitudinal bore


93


. While the spring


33


can be secured in this notch


37


by means of soldering, adhesives, or the like, this is not believed to be necessary as the spring


33


will effectively be trapped in the notch


37


when the lifting shaft


75


is within the bore


93


.




With reference to

FIG. 14A

, it is seen that a groove


73


can be formed in the side


77


of the lifting shaft


75


to facilitate use of the leaf spring


33


. The groove


73


is configured to receive the leaf spring


33


when the shaft


75


and spring


33


are both within the bore


93


. Preferably, the groove


73


is long enough to receive the entire length of the leaf spring


33


when the spring


33


is fully compressed. The compressed spring


33


bears against a surface


71


of the groove


73


, thereby delivering a spring force to the lifting shaft


75


. This force urges rotation of the lifting shaft


75


toward the desired default orientation. With reference to

FIG. 4

, the ends of the spring


33


bear against the groove surface


71


in the lifting shaft


75


, thereby urging rotation of the shaft


75


in the counterclockwise direction (as seen in FIG.


4


). The lifting shaft


75


is prevented from rotating too far (i.e., past the default orientation) by the rotational limits defined by the pins


55


. Thus, rotation of the lifting shaft


75


in the counterclockwise direction (as seen in

FIG. 4

) is stopped when the pins


55


are engaged by the surfaces of the transverse grooves


59


in the shaft


75


. It is noted that the ends of the leaf spring


33


are preferably flattened (i.e., not arcuate) to provide better contact with the surface


71


of the groove


73


.




The lifting action of the shaft


75


is best understood with reference to

FIGS. 8-11

, which depict operation of a particularly preferred tool holder of the invention. With reference to

FIG. 8

, the tool holder


10


is depicted in an unclamped position about a forming tool


28


. The mounting tang


30


of the tool


28


is positioned between the support plate


14


and the engagement portion


67


of the clamp


42


. In further detail, a first side of the tool


28


includes a first mounting surface


32


that is engaged with the first receiving surface


34


of the support plate


14


. A second side of the tool


28


includes a safety slot


122


above which is formed an exterior corner


124


(or shoulder) that is adapted to engage the notch


21


in the lifting shaft


75


. The illustrated tool


28


also includes a load-bearing mounting surface


26


that forms an included right angle with the first mounting surface


32


. The load-bearing surface


26


of the tool


28


is adapted to engage the load-bearing surface


24


of the support plate


14


. However, the tool holder


10


of

FIG. 8

is depicted in its unclamped position, wherein the load-bearing surfaces of the tool and the support plate are not engaged.




As is perhaps best understood with reference to

FIG. 9

, the tool holder


10


prevents the tool


28


from falling from the holder


10


, even when the holder is in its unclamped position. The clamp


42


preferably has an inwardly-turned lip


97


at its lower end. As noted above, this lip


97


embraces a sufficient circumferential extent of the lifting shaft


75


to prevent the shaft


75


from escaping through the opening (or slot) of the bore


93


. With continued reference to

FIG. 9

, it can be seen that the lifting shaft


75


projects somewhat from the bore opening. In further detail, the notched portion of the shaft


75


projects generally inwardly (i.e., toward the support plate) beyond the contact surface


96


of the clamp


42


.




When a forming tool


28


is lifted into the position depicted in

FIG. 9

, the mounting tang


30


of the tool


28


engages the upwardly and inwardly sloped surface


91


of the lip


97


, thereby urging the lower portion


68


of the clamp


42


away from the support plate


14


. This causes the clamp


42


to pivot about its attachment to the holder body


12


in a counter-clockwise direction (as seen in

FIG. 9

) until there is provided enough clearance for the mounting tang


30


of the tool


28


to pass between the clamp


42


and the support plate


14


.




As the mounting tang


30


of the tool


28


is moved far enough upward to bring the downward and sideward facing shoulder


124


of the tool


28


into alignment with the notch


21


, the lower end


68


of the clamp


42


is urged back toward the support plate


14


by the springs


64


(in cooperation with the mounting pins and slots). This brings the notch


21


into engagement with the shoulder


124


of the tool


28


. Thereafter, when the tool


28


is released and urged downward under its own weight, the downward-facing surface


127


of the safety slot


122


bears against the second surface portion


27


of the notch


21


.




It is noted that when the tool holder


10


is in its unclamped position about a tool


28


, the springs


64


advantageously cooperate with the mounting pins


54


and slots to resiliently maintain engagement of the clamp


42


and the tool


28


. In further detail, the clamp


42


is advantageously maintained in a position wherein the spacing between the first receiving surface


34


of the support plate


14


and the lip


97


of the clamp


42


is slightly less than the width of the tool shank


30


. Thus, the lip


97


and part of the second surface portion


27


of the notch


21


are at least loosely seated in the safety slot


122


, thereby preventing the forming tool


28


from falling from the tool holder even when the clamp


42


is in its unlocked (i.e., unclamped) position.




As noted above, the lifting shaft


75


is desirably restrained to a limited range of rotation such that the second surface portion


27


of the notch


21


is not allowed to rotate beyond the lip


97


of the clamp


42


. When the tool holder


10


is in its unclamped position about a forming tool


28


(as depicted in FIG.


9


), the weight of the tool


28


acting upon the second surface portion


27


of the notch


21


preferably does not cause the shaft


75


to rotate so far as to bring the downward-facing safety slot surface


127


into contact with the lip


97


of the clamp


42


. Of course, this is not a requirement, as the lifting shaft


75


would not rotate much beyond this point even in cases where the shaft


75


has an unlimited range of rotation. In such cases, the lip


97


of the clamp


42


would eventually catch the downward-facing safety slot surface


127


, thereby preventing further downward movement of the tool, hence limiting counterclockwise rotation of the shaft. Limiting the rotation of the lifting shaft


75


is beneficial, though, as it facilitates establishing a default notch orientation, as discussed above.




The clamping action of the tool holder is perhaps best understood with reference to

FIGS. 8-11

. With reference to

FIG. 8

, the engagement portion


67


of the clamp


42


can be forced against the tool


28


by causing the clamp


42


to pivot. In the embodiment of

FIG. 8

, the clamp


42


is made to pivot by rotating the cam shaft


74


so as to bring its major axis toward approximate alignment with the cam follower pins


102


,


104


. This is accomplished by moving the handle


82


(manually or otherwise) upward from the position shown in

FIG. 8

to the position shown in FIG.


10


. The cam shaft


74


thus drives the pins


102


,


104


outwardly against the upper portions


66


of the clamps


40


,


42


, thereby causing the lower portions


68


of the clamps to pivot toward the support plate


14


. As the lower portion


68


of the first clamp


42


closes upon the shank


30


of the forming tool


28


, the tool is clamped securely to the holder. It is noted that each clamp


40


,


42


moves independently of the other in this embodiment. Thus, if the second clamp


40


were removed, for example, the first clamp


42


would still operate as described.




As noted above, any desired actuator mechanism can be used as an alternative to the rotating cam shaft


74


described above. For example, an over-the-center plunger-type actuator can alternatively be used to cause a clamp of the invention to pivot. Useful plunger actuators are disclosed in U.S. Pat. No. 6,138,492, the teachings of which are incorporated herein by reference. Here, the plunger actuator is linked to the upper end of an actuator arm that is pivotally attached to a tool holder plate. By extending the plunger actuator, the upper end of the arm is driven away from the holder plate, thereby causing the arm to pivot, and conjointly moving the lower end of the arm toward the holder plate. In much the same manner, a plunger actuator can be linked to the upper portion


66


of a clamp in accordance with the present invention. Those skilled in the art will appreciate that many other mechanical, pneumatic, hydraulic, or electrical actuators can be used as well.




As discussed above, the engagement portion


67


of the clamp


42


can be forced against the tool


28


by causing the clamp


42


to pivot. As is perhaps best understood with reference to

FIG. 9

, this causes the vertical surface


123


(i.e., the first surface of the exterior tool corner) above the safety slot


122


on the tool


28


to bear against the first surface portion


23


of the notch


21


when the clamp


42


is forced against the tool


28


. This in turn causes the lifting shaft


75


to rotate about its axis within the bore


93


(in the clockwise direction as seen in FIG.


9


), thereby bringing the second surface portion


27


of the notch


21


to bear against the downward-facing surface


127


(i.e., the second surface of the exterior tool corner) of the tool


28


. In this manner, the lifting shaft


75


delivers to the tool


28


a mounting force having a component normal to the downward-facing surface


127


of the tool


28


. In the embodiment illustrated in

FIG. 9

, this is an upward component that urges the tool


28


to move in an upward direction. Thus, delivery of mounting force to the tool


28


urges the load-bearing surface


26


of the tool


28


toward the load-bearing surface


24


of the support plate


14


.




The lifting action of the shaft


75


desirably causes enough upward movement of the tool


28


to bring the load-bearing surfaces of the tool and the support plate into engagement. In further detail, the tolerances of the tool holder


10


are preferably such that the load-bearing mounting surface


26


of the tool comes into contact with the load-bearing receiving surface


24


of the support plate


14


just as the contact surface


96


of the clamp


42


engages the confronting surface


123


of the tool


28


. This assures that the tool


28


is securely clamped to the holder and restrained against unintentional movement in both the vertical and horizontal directions. Thus, the forming tool


28


can be secured in an operative position as an adjunct of the clamping action of the tool holder


10


. Accordingly, it is not necessary to force the tip


38


(e.g., the workpiece—deforming surface) of the tool


28


against a forming die


168


on a lower press brake table


226


(as seen in

FIG. 10

) to bring the load-bearing surfaces of the tool and the support plate together (i.e., into engagement with one another).




It is noted that the handle


80


of the tool holder


10


is desirably removably secured in the bore


88


, as is best seen in FIG.


7


. Thus, when the forming tool


28


is in the operative position depicted in

FIGS. 10 and 11

, the handle


80


can be removed from the tool holder


10


by simply pulling the handle


80


upwardly and away from the holder


10


. On the other hand, when the operator desires to remove the tool


28


from the tool holder


10


, the handle


80


is reattached to the holder


10


by inserting the shaft


86


back into the bore


88


. The operator can then move the handle


80


from the position depicted in

FIG. 10

downwardly to the position depicted in

FIG. 8

, the relay releasing the clamping pressure of the clamp


42


on the tool


28


. Once the handle has been thus moved to the unclamped position, the presence of the lip


116


and part of shaft


75


in the safety slot


122


prevents the tool


28


from falling from the holder. As noted above, the tool


28


is retained somewhat loosely between the clamp


42


and the support plate


14


, even in the unclamped position illustrated in

FIGS. 8 and 9

.




At this point, the tool


28


can be horizontally slid from the tool holder


10


unless there is other structure in the way. Preferably, the tool is removed from the holder by manually grasping the tool as shown in FIG.


17


and pulling the lower end of the tool away from the clamp


42


. This movement causes the tool shank


30


to pivot about the bottom edge of the support plate


14


, the upper edge of the tool shank


30


pressing outwardly upon the clamp, which in turn resiliently pivots outwardly to enable the lip


116


and lifting shaft


75


to fully escape the safety slot


122


. The operator advantageously uses both hands to perform this task, so as to reduce the chances of accidentally dropping the tool


28


.




The various manners in which a tool holder of the invention can be mounted to the beam of an upper press brake table would be apparent to those skilled in the art.

FIG. 10

depicts a preferred manner of mounting the tool holder


10


to an upper press brake table. The press brake assembly of

FIG. 10

includes an upper press brake table including the body


12


of the tool holder


10


, and a lower press brake table


226


including a forming die


168


. Shown in cross-section is the longitudinally-extending beam


126


of an upper press brake table. Between the bottom shoulder


128


of the press brake beam


126


, which extends longitudinally, is positioned a wedge


132


having upwardly and downward facing surfaces


134


,


136


, respectfully. The latter surfaces encounter the respective shoulders


128


,


130


. As shown best in

FIG. 7

, the wedge


132


tapers in height from one end


138


to the other


140


, the taper of the wedge compensating precisely for the non-horizontal surface


130


of the support plate


14


such that the bottom surface


24


of the support plate is horizontal and parallel to the upper surface


134


of the wedge


132


. Thus, the distance between the tool's bottom edge


38


(i.e., the workpiece-deforming surface oriented downwardly toward the forming die


168


) and the shoulder


128


of the press brake beam


126


can be adjusted by moving the wedge to the left or right (as seen in FIG.


7


). Once the exact height of the tool edge


38


has been attained, the wedge


132


is locked in place by means of threaded bolts


142


passing through longitudinally-elongated slots


144


formed in the mount plate


16


and thence into threaded holes


196


in the wedge


132


. In this manner, the mount plate


16


and the wedge


132


are held securely together. When the threaded bolts


142


are loosened, the wedge


132


together with the bolts


142


can be moved to the left or right (as seen in

FIG. 7

) to achieve the desired vertical positioning of the tool edge


38


.




The mounting plate


16


can be mounted to the beam


126


of the upper press brake table by means of a generally “C”-shaped clamp


148


. This clamp


148


preferably extends longitudinally along substantially the entire length of the tool holder


10


. The clamp


148


is joined to the beam


126


by means of a threaded screw


150


that passes through the clamp


148


and into the beam


126


. At its lower edge, the clamp


148


includes an inwardly-turned lip


152


having an upwardly-facing shoulder


154


. The lip


152


is received within a longitudinally-extending slot


156


in the outer surface of the mount plate


16


. The slot


156


has a downward-facing shoulder


158


that confronts the shoulder


154


when the tool holder


10


is mounted to the upper table of a press brake.




The tool holder


10


can be readily removed from the beam


126


of a press brake by simply unscrewing the bolts


150


. With reference to

FIG. 11

, it is noted that as the bolts


150


are unscrewed from the beam


126


of the press brake, the clamp


148


is loosened. However, the upward-facing shoulder


154


of the lip


152


remains in contact with the downward-acing shoulder


158


of the slot formed in the mount plate


16


and tends to prevent the tool holder


10


from being dropped unintentionally from the clamp


148


. Once the bolts


150


have been appropriately loosened, the tool holder


10


can be manually grasped, and the lip


152


of the clamp


148


can be removed from the slot


156


, thereby allowing the tool holder


10


to be safety lowered from the beam


126


of the press brake. It is lastly noted that each edge, transition region, interior corner, and the like of the present tool holder is preferably provided with a radius to provide stress relief, as is conventional in the present art.




While preferred embodiments of the present invention have been described, it should be understood that a variety of changes, adaptations, and modifications can be made therein without departing from the spirit of the invention and the scope of the appended claims.



Claims
  • 1. A tool holder apparatus for a press brake, the apparatus comprising a support plate having a first receiving surface, and a pivotable clamp having an engagement portion that is moveable toward said first receiving surface by pivoting the clamp, the engagement portion having therein formed a bore in which a lifting shaft is rotatably received, the engagement portion defining an opening communicating with the bore, the shaft having therein formed a notch that is adapted to be engaged through said opening by an exterior corner of a forming tool, the notch being configured such that when the engagement portion of the clamp is forced against such tool a first surface of said exterior corner bears against a first surface portion of the notch and causes the shaft to rotate within the bore, thereby bringing a second surface portion of the notch to bear against a second surface of said exterior corner and delivering to the tool a mounting force having a component normal to the second surface of said exterior corner.
  • 2. The apparatus of claim 1 wherein the support plate further includes a load-bearing receiving surface forming an exterior corner together with said first receiving surface, the delivery of said mounting force urging a load-bearing mounting surface of the tool toward the load-bearing surface of the support plate.
  • 3. The apparatus of claim 2 wherein the load-bearing surface of the support plate is a generally horizontal surface.
  • 4. The apparatus of claim 3 wherein the first receiving surface of the support plate is a generally vertical surface.
  • 5. The apparatus of claim 3 wherein the load-bearing surface of the support plate is a generally-downward facing surface.
  • 6. The apparatus of claim 1 wherein the notch is defined by a single notch surface comprising both said first and second notch surface portions.
  • 7. The apparatus of claim 1 wherein the notch is bounded by first and second notch surfaces, the first notch surface comprising said first notch surface portion, the second notch surface comprising said second notch surface portion.
  • 8. The apparatus of claim 7 wherein the first and second notch surfaces are separated by an acute notch angle.
  • 9. The apparatus of claim 8 wherein said notch angle is between about 45 degrees and about 75 degrees.
  • 10. The apparatus of claim 9 wherein said notch angle is about 60 degrees.
  • 11. The apparatus of claim 7 wherein the notch further includes a third notch surface joining the first and second notch surfaces.
  • 12. The apparatus of claim 1 wherein the lifting shaft is restrained to a limited range of rotation in which at least a portion of the notch is exposed through said opening at all possible orientations of the shaft.
  • 13. The apparatus of claim 12 wherein the entire notch is exposed at all possible orientations of the shaft.
  • 14. The apparatus of claim 12 wherein the lifting shaft is urged by a spring seated in said bore toward a desired default orientation in which the entire notch is exposed through said opening.
  • 15. The apparatus of claim 1 wherein the support plate forms part of a tool holder body to which the clamp is pivotally attached.
  • 16. The apparatus of claim 15 wherein the clamp has an upper portion and a lower portion and is attached therebetween to the tool holder body.
  • 17. The apparatus of claim 16 wherein the lower portion of the clamp comprises said engagement portion.
  • 18. The apparatus of claim 16 wherein the clamp is attached to the tool holder body by a plurality of pins each extending from one of the clamp and the body and terminating in an enlarged head received in a recess defined by the other of the clamp and the body, the enlarged heads and respective recesses being shaped to articulate together when the clamp is made to pivot.
  • 19. The apparatus of claim 18 wherein the enlarged heads of the pins are aligned to define an axis about which the clamp is pivoted.
  • 20. A tool holder assembly for a press brake, the assembly comprising:a) a support plate having a first receiving surface and a load-bearing receiving surface; b) a forming tool having a first mounting surface on a first side thereof and an exterior corner on a second side thereof, said first mounting surface being engaged with the first receiving surface of the support plate, the tool having a load-bearing mounting surface forming an included right angle with said first mounting surface, said load-bearing mounting surface being adapted to engage the load-bearing surface of the support plate; and c) a pivotable clamp having an engagement portion that is moveable toward said first receiving surface by pivoting the clamp, the engagement portion having therein formed a bore in which a lifting shaft is rotatably received, the engagement portion defining an opening communicating with the bore, the shaft having therein formed a notch that is adapted to be engaged through said opening by said exterior corner of the forming tool, the notch being configured such that when the engagement portion of the clamp is forced against said tool a first surface of said exterior corner bears against a first surface portion of the notch and causes the shaft to rotate within the bore, thereby bringing a second surface portion of the notch to bear against a second surface of said exterior corner and delivering to the tool a mounting force having a component normal to the second surface of said exterior corner.
  • 21. The assembly of claim 20 wherein said receiving surfaces of the support plate together define an exterior corner, the delivery of said mounting force urging the load-bearing surface of the tool toward the load-bearing surface of the support plate.
  • 22. The assembly of claim 20 wherein the load-bearing surface of the support plate is a generally-horizontal, downward-facing surface.
  • 23. The assembly of claim 22 wherein the load-bearing surface of the tool is a generally-horizontal, upward-facing surface.
  • 24. The assembly of claim 23 wherein said second surface of the exterior corner of the tool is a generally-horizontal, downward-facing surface.
  • 25. The assembly of claim 24 wherein the first receiving surface of the support plate and said first surface of the exterior corner of the tool are both generally-vertical surfaces.
  • 26. An upper press brake assembly comprising:a) an upper press brake table including a tool holder body; b) a support plate forming part of the tool holder body and having a first receiving surface and a generally downward-facing load-bearing receiving surface, said receiving surfaces together defining an exterior corner; c) a forming tool having a first mounting surface on a first side thereof and an exterior corner defined by first and second corner surfaces on a second side thereof, said second corner surface being generally-downwardly-facing, the first mounting surface of the tool being engaged with the first receiving surface of the support plate, the tool having a load-bearing mounting surface forming an included angle with said first mounting surface and being adapted to engage the generally downward-facing load-bearing receiving surface of the support plate; and d) a clamp attached pivotally to the tool holder body and having an engagement portion that is moveable toward said first receiving surface by pivoting the clamp, said engagement portion having therein formed a bore in which a lifting shaft is rotatably received, the engagement portion defining an opening communicating with the bore, the shaft having therein formed a notch that is adapted to be engaged through said opening by said exterior corner of the tool, the notch being configured such that when the engagement portion of the clamp is forced against the tool said first corner surface bears against a first surface portion of the notch and causes the shaft to rotate within the bore, thereby bringing a second surface portion of the notch to bear against said second corner surface and delivering to the tool a mounting force having a generally-upward component.
  • 27. A tool holder apparatus for a press brake, the apparatus comprising:a) a support plate having a first receiving surface and a generally downward-facing receiving surface, said receiving surfaces together defining an exterior corner; and b) a pivotable clamp having an engagement portion that is moveable toward said first receiving surface by pivoting the clamp, the engagement portion having therein formed a bore in which a lifting shaft is rotatably carried, the engagement portion defining a slot communicating with the bore, the shaft having therein formed a notch that is adapted to be engaged through said slot by an exterior corner of a forming tool a mounting tang of which is positioned between the first receiving surface of the support plate and the engagement portion of the clamp, the notch being configured such that when the engagement portion of the clamp is forced against such tool a generally-vertical surface of said exterior corner bears against a first surface portion of the notch and causes the shaft to rotate within the bore, thereby bringing a second surface portion of the notch to bear against a generally-downward-facing surface of said exterior corner and delivering to the tool a mounting force having a generally-upward component.
  • 28. A tool holder apparatus for a press brake, the apparatus comprising a support plate having a first receiving surface, and a clamp having an engagement portion defining a slot communicating with a bore formed therein in which a lifting shaft is rotatably received, the shaft having therein formed a notch that can be engaged through said slot by an exterior corner of a forming tool, the notch being configured such that when it is forced against said exterior corner a first surface of said exterior corner bears against a first surface portion of the notch and causes the shaft to rotate within the bore, thereby bringing a second surface portion of the notch to bear against a second surface of said exterior corner and delivering to the tool a mounting force having a component normal to the second surface of said exterior corner.
  • 29. A press brake assembly comprising:a) an upper press brake table including a tool holder body; b) a lower press brake table including a forming die; c) a support plate forming part of said tool holder body and having a first receiving surface and a load-bearing receiving surface, said receiving surfaces together forming an exterior corner; d) a forming tool having a first mounting surface on a first side thereof and an exterior corner defined by first and second corner surfaces on a second side thereof, said first mounting surface being engaged with the first receiving surface of the support plate, the tool having a load-bearing mounting surface forming an included angle with said first mounting surface, said load-bearing mounting surface being adapted to engage the load-bearing surface of the support plate, the tool having a workpiece-deforming surface oriented downwardly toward said forming die; and e) a clamp attached pivotally to the tool holder body and having an engagement portion that is moveable toward said first receiving surface by pivoting the clamp, said engagement portion having therein formed a bore in which an elongated shaft is rotatably received, the engagement portion defining an opening communicating with the bore, the shaft having therein formed a notch that is adapted to be engaged through said opening by said exterior corner of the tool, the notch being configured such that when the engagement portion of the clamp is forced against the tool said first corner surface bears against a first surface portion of the notch and causes the shaft to rotate within the bore, thereby bringing a second surface portion of the notch to bear against said second corner surface and delivering to the tool a mounting force having a component normal to said second corner surface; wherein said load-bearing surfaces can be engaged with one another by forcing the engagement portion of the clamp against the tool without forcing the workpiece-deforming surface of the tool against the forming die on the lower table.
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