1. Field
The disclosed concept pertains generally to press systems and, in particular, to press systems such as, for example, conversion presses. The disclosed concept also pertains to vacuum systems for press systems.
2. Background Information
Press systems, such as for example, conversion presses, are used in the can-making industry to form (e.g., convert and finish) partially formed ends or shells into fully finished can ends or lids such as, for example, easy open ends (EOEs) for food or beer/beverage containers.
Typically, the shells enter the press on a conveyor belt where they are progressively formed by a number of die assemblies. It is necessary to establish and maintain the desired position of the shells throughout the loading and metal forming processes in the press system, in order to properly form the EOEs. Some press systems employ vacuum systems to provide vacuum pressure to hold and maintain the shells during these processes. Known vacuum systems provide relatively large volumetric flow rates, but have undue flow restrictions and require excessive maintenance. Consequently, these systems are inefficient at generating desirable levels of vacuum pressure.
The vacuum box 116 is further coupled to a pair of conduits 120,122 (e.g., flexible hoses), each of which have a diameter 124 of about 2 inches. The conduits 120,122 terminate at a pair of die ports 126,128 that are coupled to a die assembly 130 of the press system 2. The die assembly 130 is where the metal forming operations are performed on the shells/ends.
The vacuum system 100 employs additional separate airflow generators 140,170, seen in
As seen, the vacuum system 100 redundantly employs three separate airflow generators 110,140,170 to provide vacuum pressure at the die ports 126,128,176,178 and the downstacker ports 146,148. Similar press systems (not shown) also require multiple airflow generators to provide vacuum pressure. Furthermore, the main mechanism for pressure control within the vacuum system 100 is vacuum relief valves (see, for example vacuum relief valve 120), which inefficiently allow air to escape from the vacuum system 100.
There is, therefore, room for improvement in press systems and in vacuum systems therefor.
These needs and others are met by embodiments of the disclosed, which is directed to a vacuum system for a press system, which among other benefits more efficiently delivers vacuum to an entire press system with a single airflow generator.
In accordance with one aspect of the disclosed concept, a vacuum system for a press system is provided. The press system includes a die assembly, a supply assembly, and a transfer assembly. The vacuum system includes an airflow generator and a duct assembly. The duct assembly includes a primary duct that includes a coupling segment coupled to and in fluid communication with the airflow generator. The duct assembly further includes a plurality of branch assemblies, each including a first portion extending from and being in fluid communication with the primary duct, and a second portion structured to be in fluid communication with a corresponding portion of said press system. The vacuum system further includes a number of baffle assemblies for controlling the airflow, each baffle assembly being disposed on one of the branch assemblies.
As another aspect of the disclosed concept, a press system is provided. The press system includes a die assembly; a supply assembly; a transfer assembly including a conveyor belt and a vacuum manifold coupled to the die assembly; and a vacuum system. The vacuum system includes an airflow generator and a duct assembly. The duct assembly includes a primary duct that includes a coupling segment coupled to and in fluid communication with the airflow generator. The duct assembly further includes a plurality of branch assemblies, each including a first portion extending from and being in fluid communication with the primary duct, and a second portion structured to be in fluid communication with a corresponding portion of said press system. The vacuum system further includes a number of baffle assemblies for controlling the airflow, each baffle assembly being disposed on one of the branch assemblies.
A full understanding of the disclosed concept can be gained from the following description of the preferred embodiments when read in conjunction with the accompanying drawings in which:
It will be appreciated that the specific elements illustrated in the Figures herein and described in the following specification are simply exemplary embodiments of the disclosed concept, which are provided as non-limiting examples solely for the purpose of illustration. Therefore, specific dimensions, orientations and other physical characteristics related to the embodiments disclosed herein are not to be considered limiting on the scope of the disclosed concept.
Directional phrases used herein, such as, for example, top, closer, and derivatives thereof, relate to the orientation of the elements shown in the drawings and are not limiting upon the claims unless expressly recited therein.
As employed herein, the terms “can” and “container” are used substantially interchangeably to refer to any known or suitable container, which is structured to contain a substance (e.g., without limitation, liquid; food; any other suitable substance), and expressly includes, but is not limited to, beverage cans, such as beer and soda cans, as well as food cans.
As employed herein, the term “can end” refers to the lid or closure that is structured to be coupled to a can, in order to seal the can.
As employed herein, the term “shell” is used interchangeably with the term “can end.” The “shell” the member that is acted upon and is converted by the disclosed tooling to provide the desired can end.
As employed herein, the statement that two or more parts are “coupled” together shall mean that the parts are joined together either directly or joined through one or more intermediate parts.
As employed herein, the term “number” shall mean one or an integer greater than one (i.e., a plurality).
Each of the branch assemblies 220,240,260,280 includes a corresponding first portion 222,242,262,282 that extends from and is in fluid communication with the primary duct 210, a second portion 224,244,264,284 that is in fluid communication with a corresponding portion of the conversion press 300 (
Referring to the first branch assembly 220, the airflow splitter member 226 includes a first branch 228, a second branch 230, and a third branch 232. In operation, air flows from the first and second branches 228,230 into the third branch 232. In a similar manner, the airflow splitter members 246,266,286 each include corresponding first and second branches 248,250,268,270,288,290 and in operation, air flows from the first and second branches 248,250,268,270,288,290 into corresponding third branches 252,272,292. As such, each branch assembly 220,240,260,280 delivers vacuum to multiple locations on the conversion press 300 (
Continuing to refer to
In a similar manner, the second branch assembly 240 includes a duct 258 coupled to and in fluid communication with the first and second portions 242,244 of the second branch assembly 240. The vacuum system 200 includes another baffle assembly 204 located on the second branch assembly 240. The baffle assembly 204 includes a blast gate 206 that directs and controls airflow from first and second branches 248,250 of the airflow splitter member 246 into the duct 258. In this manner, the baffle assemblies 203,204 advantageously control airflow and also efficiently prevent air from escaping the vacuum system 200. Additionally, it is within the scope of the disclosed concept for the baffle assemblies 203,204 to be adjustable or to be fixed to maintain a standard flow rate.
In operation, control over airflow is more critical for some locations on the conversion press 300. This is true, for example, for the portions coupled to the first and second branch assemblies 220,240. As such, the baffle assemblies 203,204 are located on the first and second branch assemblies 220,240, which are closer (in terms of distance that air travels) to the airflow generator 201 than the third and fourth branch assemblies 260,280. The vacuum system 200 has been described in association with two baffle assemblies 203,204. However, it will be appreciated that it is within the scope of the disclosed concept to include additional baffle assemblies (not shown), for example and without limitation, located on the third and fourth branch assemblies 260,280, or to not include one or both of the baffle assemblies 203,204, depending on the desired level of airflow (e.g., vacuum pressure) control.
The third branch assembly 260 includes a duct 278 that is coupled to and in fluid communication with the first and second portions 262,264 of the third branch assembly 260, and the fourth branch assembly 280 includes a duct 298 that is coupled to and in fluid communication with the first and second portions 282,284 of the fourth branch assembly 280. The primary duct 210, as well as the ducts 238,258,278,298, may be constructed of any material suitable for controlling airflow (e.g., without limitation, polyvinyl chloride (PVC), polyethylene, or polypropylene). Furthermore, the primary duct 210, as well as the ducts 238,258,278,298, are all preferably structured to have diameters larger than four inches. In the non-limiting example shown, the diameters are about six inches. In operation, the larger diameters correspond to significant reductions in pressure restrictions (e.g., line losses), within the vacuum system 200, which advantageously increases efficiency.
Referring to
Continuing to refer to
As seen in
More specifically, referring to the first branch assembly 220, the first conduit 234 includes a first portion 234′ coupled to and in fluid communication with the first branch 228 of the airflow splitter member 226 and a second portion 234″ coupled to and in fluid communication with the downstacker port 328. In a similar manner, the second conduit 236 includes a first portion 236′ coupled to and in fluid communication with the second branch 230 of the airflow splitter member 226 and a second portion 236″ coupled to and in fluid communication with the downstacker port 330.
Continuing to refer to
Similarly, the conduits 294,296 of the fourth branch assembly 280 include first portions 294′,296′ that are coupled to and in fluid communication with the first and second branches 288,290 of the airflow splitter member 286 and second portions 294″,296″ that are coupled to and in fluid communication with die ports 388,390. In this manner, the single airflow generator 201 (
Benefits of the disclosed concept can readily be appreciated by comparing the conversion press 300, shown in
Moreover, the press system 2 typically requires 10 horsepower (Hp) for each of the airflow generators 110,140,170 to sufficiently deliver vacuum. By contrast, the single airflow generator 201 of the vacuum system 200 advantageously allows for a decrease in the overall power output, while still maintaining sufficient static pressure at each desired location on the conversion press 300. Referring to
In operation, the conversion press 300 requires static vacuum pressure in the range of 7-20 inches of water column (inWC) at locations on the downstacker 322 and lane die 312. Table 1 below shows the static pressure measured at the downstacker 322 and lane die 312 at different power outputs along the graph shown in
As seen with reference to
Additionally, although the disclosed concept has been described in association with the conversion press 300 and the supply assembly 320 that delivers the shells, it is within the scope of the disclosed concept to employ the vacuum system 200, or a similar suitable alternative vacuum system (not shown), with other press systems (not shown). For example and without limitation, the vacuum system 200 or a similar suitable alternative vacuum system (not shown) may be employed with any press system (not shown) that employs vacuum at multiple locations to maintain a piece (not shown) being operated on.
Furthermore, although in a preferred embodiment the single airflow generator 201 is employed to deliver vacuum to all eight locations on the conversion press 300, it is within the scope of the disclosed concept to employ additional airflow generators (not shown). For example and without limitation, two airflow generators (not shown) may be employed with a vacuum system (not shown), each being structured to deliver vacuum to four locations on a press system (not shown).
The foregoing description of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and other modifications and variations may be possible in light of the above teachings. The embodiment was chosen and described in order to best explain the principles of the invention and its practical application to thereby enable others skilled in the art to best utilize the invention in various embodiments and various modifications as are suited to the particular use contemplated. It is intended that the appended claims be construed to include other alternative embodiments of the invention except insofar as limited by the prior art.