Press transfer having a clutch drive disconnect

Information

  • Patent Grant
  • 6792787
  • Patent Number
    6,792,787
  • Date Filed
    Thursday, March 27, 2003
    21 years ago
  • Date Issued
    Tuesday, September 21, 2004
    19 years ago
Abstract
A workpiece transfer assembly (12, 112) moves workpieces through a press (10) and includes a pair of spaced pulleys (42) and an endless belt (43) entrained about the pulleys (42) and a clamp (46) connecting the belt (43) to a trolley (34, 134) for horizontally moving a pair of trolleys (34, 134) and the arms (24, 124) supported thereby. The clamp (46) is clamped to one reach of the endless belt (43) for moving back and forth along the between the pulleys (42). A biasing device (56) urges a male cam member (52) into driving engagement with a female cam member (54) to connect the belt (43) and the arms (24, 124) and allows the cam members (52 and 54) to react with one another in a camming fashion to move out of the driving engagement to allow the belt (43) to move without moving the arms (24, 124) in response to the predetermined force resisting movement of the arms (24, 124).
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to a workpiece transfer assembly for a press of the type including a reciprocating member and a series of longitudinally spaced in-line stations wherein each station is a further progression of the workpiece forming process.




2. Description of the Prior Art




Such a transfer assembly comprises at least one horizontal carrier beam, a vertical drive system for moving the carrier beam between various vertical positions along a vertical axis on a press, at least one horizontal arm extending transversely to the carrier beam for supporting and moving a transfer bar into and out of the press, and a horizontal drive system for moving the arm into and out of the press along a transverse horizontal axis extending transversely to the carrier beam and for moving the arm along a longitudinal axis extending longitudinally and parallel to the carrier beam. The horizontal drive system to which the subject invention applies includes a pair of spaced pulleys and an endless belt entrained about the pulleys along a drive axis and a connection connecting the belt and the arm for moving the arm along one of the axes in response to movement of the belt.




In the event a problem arises within the press to prevent or interfere with normal or programmed movement of the transfer bar and/or arms that support the transfer bar, damage can occur to the horizontal drive system, particularly the electric drive motor, which can burn out if forced to stop while having drive power applied thereto.




SUMMARY OF THE INVENTION AND ADVANTAGES




The subject invention improves the connection between the belt and the arm for moving the arm along one of the axes in response to movement of the belt. In accordance with the subject invention, the connection is characterized by including a detent mechanism for snapping out of engagement in response to a predetermined force whereby the belt is disconnected from the arm in response to a predetermined force resisting movement of the arm by the drive system.




Accordingly, the subject invention prevents damage to the horizontal drive components, including the motor, or the arm or the transfer bar carried by the arm. This damage is prevented as the detent mechanism allows movement of the arm and transfer bar supported thereby to stop in response to a predetermined force of resistance while allowing the motor, etc., of the horizontal drive system to continue to move until it would normally stop.











BRIEF DESCRIPTION OF THE DRAWINGS




Other advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:





FIG. 1

is perspective view of a first embodiment of a workpiece transfer assembly incorporating the subject invention and mounted on a press;





FIG. 2

is perspective view of a second embodiment of a workpiece transfer assembly incorporating the subject invention and mounted on a press;





FIG. 3

is a perspective view of the second embodiment from the opposite end from the end shown in

FIG. 2

;





FIG. 4

is a perspective view from the side of the subject invention; and





FIG. 5

is a fragmentary perspective view of the subject invention in the engaged position;





FIG. 6

is a fragmentary perspective view of the subject invention in the disengaged position; and





FIG. 7

is a perspective view of a sample group of fingers that could be used in such a workpiece transfer assembly for engaging and moving a workpeice.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to the Figures, wherein like numerals or numerals separated by one hundred indicate like or corresponding parts throughout the several views, a press is shown at is generally


10


and is of the type including a reciprocating member and a series of longitudinally spaced in-line stations wherein each station is a further progression of the workpiece forming process. A workpiece transfer assembly for moving workpeices through the press


10


is generally shown at


12


in

FIGS. 1 and 46

and at


112


in

FIGS. 2 and 3

.




The transfer assembly


12


and


112


includes a pair of horizontal carrier beams


14


,


114


that extend along the longitudinal axis of the press


10


on either side or at either end of the press


10


. A vertical drive system, generally indicated at


16


,


116


, is included for moving the carrier beams


14


,


114


between various vertical positions along a vertical axis on the press


10


. The vertical drive system


16


,


116


includes vertical screws


18


,


118


extending vertically between bearing boxes


20


,


120


mounted on the press


10


and rotated by vertical drive motors


22


,


122


.




A pair of horizontal arms


24


,


124


extend transversely to each of the carrier beams


14


,


114


for supporting and moving a transfer bar


26


into and out of opposite sides of the press


10


. In the embodiment of

FIG. 1

, the transfer bar


24


is shown resting on stations


32


,


132


and is connected to the horizontal arms


24


via connectors


30


. Fingers or the like as shown in

FIG. 7

, extend from the transfer bars


26


to engage workpieces and the fingers change configuration for each different part being processed through the press


10


.




A horizontal drive system generally shown at


32


,


132


is included for moving the arms


24


,


124


into and out of the press along a transverse horizontal axis extending transversely to the transfer bars


26


and for moving the arms


24


,


124


along the longitudinal axis of the press


10


that extends longitudinally and parallel to the transfer bars


24


. The horizontal drive system


32


,


132


includes a pair of trolleys


34


,


134


suspended from each carrier beam


14


,


114


by a pair of longitudinal rails or tracks


36


and a pair of transverse rails or tracks


38


suspend the arms


24


,


124


from the trolleys


34


,


134


. A transverse drive motor


40


,


140


is connected via a drive shaft to a rack and pinion drive associated with each transverse track


38


for moving the arms


24


,


124


along one of the horizontal X and Y axes of the press


10


.




The horizontal drive system


32


,


132


also includes a pair of spaced pulleys


42


and an endless belt


43


entrained about the pulleys


42


along a drive axis and a connection connecting the belt


43


and the arms


24


,


124


via the trolleys


34


,


134


for moving the arms


24


,


124


along one of the axes in response to movement of the belt


43


. As will be appreciated by those skilled in the art, the belt


43


and connection may be used to move the arms


24


,


124


into and out of the press


10


instead of the rack and pinion, i.e., along anyone of the axes. Accordingly, the pulleys


42


are mounted directly or indirectly on the carrier beam


14


,


114


by support flanges in spaced relationship to one another and a longitudinal drive motor


44


rotates the pulleys


42


by rotating at least one of the pulleys


42


. A clamp


46


is clamped to one reach of the endless belt


43


for moving back and forth relative to the carrier beam


14


,


114


between the pulleys


42


, either parallel or transverse to the carrier beam


14


,


114


. A connection, generally indicated at


50


, connects one of the trolleys


34


,


134


to the clamp


46


and the trolleys


34


,


134


are interconnected by a connecting rod


48


for moving in unison with the clamp


46


.




As illustrated in

FIGS. 5 and 6

, the connection


50


is characterized by including a detent mechanism for snapping out of engagement in response to a predetermined force whereby the belt


43


is disconnected from the trolley


34


,


134


and, therefore, the arms


24


,


124


in response to a predetermined force resisting movement of the arms


24


,


124


by the drive system. More specifically, the detent mechanism includes a male cam member


52


and a female cam member


54


in driving engagement with one another for connecting the belt


43


and the arm


24


,


124


, and a biasing device


56


, in the form of a coil spring, for urging the cam members


52


and


54


into the driving engagement and for allowing the cam members


52


and


54


to react with one another in a camming fashion to move out of the driving engagement to allow the belt


43


to move without moving the arm


24


,


124


in response to the predetermined force resisting movement of the arm


24


,


124


. The cam members


52


and


54


present camming surfaces inclined in a direction transverse to the drive axis of the belt


43


by being spherical. Accordingly, the male cam member


52


comprises a rod extending transversely to the drive axis of the belt


43


and having a semi-circular cross section and the female cam member


52


comprises a head having a semi-circular recess


57


(

FIG. 6

) for engaging the rod male cam member


52


.




A head guide


58


movably supports and guides the female cam member


54


head into and out of engagement with the rod. The spring comprising the biasing device


56


is disposed to react between the head and the guide


58


for urging the female cam member


54


into engagement with the male cam member


52


. A slide connection


60


is disposed between the female cam member


54


head and the guide


58


for guiding movement of the head relative to the guide


58


into and out of engagement with the rod defining the male cam member


52


. As illustrated, the male rod cam member


52


is supported on the belt


43


and the support for the female cam member


54


head is connected to the arm


24


,


124


via being mounted on the trolley


34


,


134


, however, it could be reversed.




There is also included an adjustment


62


for adjusting the position of the guide


58


to adjust the reaction force between the cam members


52


and


54


. In other words, the compression or force exerted by the spring of the biasing device


56


can be adjusted by adjusting the position of the guide


58


relative to the trolley


34


,


134


upon which it is supported.




Obviously, many modifications and variations of the present invention are possible in light of the above teachings. The invention may be practiced otherwise than as specifically described within the scope of the appended claims, wherein that which is prior art is antecedent to the novelty set forth in the “characterized by” clause. The novelty is meant to be particularly and distinctly recited in the “characterized by” clause whereas the antecedent recitations merely set forth the old and well-known combination in which the invention resides. These antecedent recitations should be interpreted to cover any combination in which the incentive novelty exercises its utility. In addition, the reference numerals in the claims are merely for convenience and are not to be read in any way as limiting.




REFERENCE NUMERALS






10


. Press






12


,


112


. Transfer assembly






14


,


114


. beam






16


,


116


. vertical drive system






18


,


118


. vertical screws






20


,


120


. bearing boxes






22


,


122


. vertical drive motors






24


,


124


. arm






26


. transfer bar






32


,


132


. horizontal drive system






34


,


134


. trolley






36


. longitudinal rails or tracks






38


. transverse rails or tracks






40


,


140


. transverse drive motor






42


. pulleys






42


. belt






44


. longitudinal drive motor






46


. clamp






48


. connecting rod






50


. connection






52


. male cam member






54


. female cam member






56


. biasing device






57


. recess






58


. head guide






60


. slide connection






62


. adjustment


6





Claims
  • 1. A workpiece transfer assembly for a press of the type including a series of longitudinally spaced in-line stations wherein each station is a further progression of the workpiece forming process, said assembly comprising;at least one horizontal carrier beam (14, 114) a vertical drive system (16, 116) for moving said carrier beam (14, 114) between various vertical positions along a vertical axis on a press, at least one horizontal arm (24, 124) for supporting and moving a transfer bar (26) into and out of a press, a horizontal drive system (32, 132) for moving said arm (24, 124) into and out of said press along a transverse horizontal axis extending transversely to said transfer bar (26) and for moving said arm (24, 124) along a longitudinal axis extending longitudinally and parallel to said transfer bar (26), said horizontal drive system (32, 132) including a pair of spaced pulleys (42) and an endless belt (43) entrained about said pulleys (42) along a drive axis and a connection (50) connecting said belt (43) and said arm (24, 124) for moving said arm (24, 124) along one of said axes in response to movement of said belt (43), said connection (50) characterized by including a detent mechanism for snapping out of engagement in response to a predetermined force whereby said belt (43) is disconnected from said arm (24, 124) in response to a predetermined force resisting movement of said arm (24,124) by said drive system.
  • 2. An assembly as set forth in claim 1 wherein said detent mechanism includes a male cam member (52) and a female cam member (54) in driving engagement with one another for connecting said belt (43) and said arm (24, 124) and a biasing device (56) for urging said cam members (52 and 54) into said driving engagement and for allowing said cam members (52 and 54) to react with one another in a camming fashion to move out of said driving engagement to allow said belt (43) to move without moving said arm (24, 124) in response to said predetermined force resisting movement of said arm (24, 124).
  • 3. An assembly as set forth in claim 2 wherein said cam members (52 and 54) present camming surfaces inclined in a direction transverse to said drive axis of said belt (43).
  • 4. An assembly as set forth in claim 3 wherein said male cam member (52) comprises a rod extending transversely to said drive axis of said belt (43) and having a semi-circular cross section.
  • 5. An assembly as set forth in claim 4 wherein said female cam member (52) comprises a head having a semi-circular recess (57) for engaging said rod.
  • 6. An assembly as set forth in claim 5 including a head guide (58) for movably supporting and guiding said head into and out of engagement with said rod, said biasing device (56) being reacting between said head and said guide (58).
  • 7. An assembly as set forth in claim 6 including a slide connection (60) between said head and said guide (58) for guiding movement of said head relative to said guide (58) into and out of engagement with said rod.
  • 8. An assembly as set forth in claim 7 wherein said rod is supported on said belt (43) and said guide (58) for said head is connected to said arm (24, 124).
  • 9. An assembly as set forth in claim 8 including an adjustment (62) for adjusting the position of said guide (58) to adjust the reaction force between said cam members (52 and 54).
  • 10. An assembly as set forth in claim 8 wherein said pulleys (42) are supported on said carrier beam (14, 114).
  • 11. A workpiece transfer assembly for a press of the type including a reciprocating member and a series of longitudinally spaced in-line stations wherein each station is a further progression of the workpiece forming process, said assembly comprising;a pair of horizontal carrier beams (14, 114) a vertical drive system (16, 116) for moving said carrier beams (14, 114) between various vertical positions along a vertical axis on a press, a pair of horizontal arms (24, 124) for supporting and moving a transfer bar (26) into and out of opposite sides of a press, a horizontal drive system (32, 132) for moving said arms (24, 124) into and out of said press along a transverse horizontal axis extending transversely to said transfer bars (26) and for moving said arms (24, 124) along a longitudinal axis extending longitudinally and parallel to said transfer bars (26), said horizontal drive system (32, 132) including a pair of spaced pulleys (42) and an endless belt (43) entrained about said pulleys (42) along a drive axis and a connection (50) connecting said belt (43) and said arm (24, 124) for moving said arms (24, 124) along one of said axes in response to movement of said belt (43), said connection (50) characterized by including a male cam member (52) and a female cam member (54) in driving engagement with one another for connecting said belt (43) and said arm (24, 124) and a biasing device (56) for urging said cam members (52 and 54) into said driving engagement and for allowing said cam members (52 and 54) to react with one another in a camming fashion to move out of said driving engagement to allow said belt (43) to move without moving said arm (24, 124) in response to a predetermined force resisting movement of said arm.
  • 12. An assembly as set forth in claim 11 wherein said male cam member (52) comprises a rod extending transversely to said drive axis of said belt (43) and having a semi-circular cross section and said female cam member (52) comprises a head having a semi-circular recess (57) for engaging said rod.
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