This application claims priority to Japanese Patent Application No. 2019-037189 filed Mar. 1, 2019, the content of which is hereby incorporated herein by reference in its entirety.
The present disclosure relates to a presser device that can be attached to a presser bar of a sewing machine.
In related art, couching is known in which a pattern is formed on a sewing object by stitching a cord, such as knitting wool, onto the sewing object using a sewing machine, to which a presser device for couching is attached. The presser device for couching has an insertion hole, through which the cord is inserted, and is attached to the presser bar of the sewing machine. By rotating an adjustment screw, the presser device can change a relative position of the presser bar and the insertion hole in the front-rear direction.
In the known presser device, when the adjustment screw is rotated in a state in which an operator is in front of the sewing machine, it is not easy to ascertain the relative position of the insertion hole with respect to the presser bar in the front-rear direction. When the adjustment screw is rotated in a state in which the operator is on the left side of the sewing machine, it is not easy to perform the operation to rotate the adjustment screw. That is, with the known presser device, the operation to adjust the relative position of the presser bar and the insertion hole is troublesome.
Embodiments of the broad principles derived herein provide a presser device having an insertion hole through which the cord is inserted, configured to be attached to the presser bar of a sewing machine, and can simplify the operation to adjust a relative position of the presser bar of the sewing machine and the insertion hole.
Embodiments provide a presser device that includes an attachment body, an adjustment member, and a presser body. The attachment body includes an attachment portion and a shaft. The attachment portion is attached to a presser bar included in a sewing machine and extending in a first direction. The shaft extends in a second direction that intersects the first direction. The adjustment member is configured to be screwed together with one end of the shaft and to rotate with respect to the shaft around a rotation axis extending in the second direction. The presser body includes an insertion hole and an insertion portion, the insertion hole penetrating in the first direction. The insertion portion is configured such that the shaft is inserted therethrough. The presser body is configured to move in the second direction with respect to the attachment body along the shaft in accordance with the rotation of the adjustment member.
Embodiments will be described below in detail with reference to the accompanying drawings in which:
An embodiment of the present disclosure will be explained with reference to the drawings. A physical configuration of a sewing machine 1 on which a presser device 2 and a movement mechanism 40 are mounted will be explained with reference to
As shown in
A feed dog, a feed mechanism, a shuttle mechanism, and the like, which are not shown in the drawings are provided inside the bed portion 11 of the sewing machine 1. When normal sewing that is not embroidery sewing is performed, the feed dog is driven by the feed mechanism and moves a sewing object by a predetermined movement amount. The shuttle mechanism entwines an upper thread (not shown in the drawings) with a lower thread (not shown in the drawings) below a needle plate 17 that is provided on an upper surface of the bed portion 11.
An LCD 15 is provided in the front surface of the pillar 12. The LCD 15 displays a screen including various items, such as commands, illustrations, setting values, messages, and the like. A touch panel 26, which can detect a depressed position, is provided on the front surface side of the LCD 15. When a user performs a pressing operation on the touch panel 26, using a finger or a stylus pen (not shown in the drawings), the touch panel 26 detects the depressed position. A control portion (not shown in the drawings) of the sewing machine 1 detects a selected item on an image, on the basis of the detected depressed position. The sewing machine motor (not shown in the drawings) is provided inside the pillar 12.
An upper portion of the arm portion 13 is provided with a cover 16 that can open and close.
The head portion 14 is provided with a needle bar 6, the needle bar up-and-down movement mechanism, a presser bar 8, and the like. The needle bar 6 extends in the up-down direction. The sewing needle 7 is detachably mounted on the lower end of the needle bar 6. The needle bar up-and-down movement mechanism drives the needle bar 6 in the up-down direction as a result of the rotation of the drive shaft. The presser bar 8 extends in the up-down direction to the rear of the needle bar 6. The presser device 2 is detachably attached to the lower end portion of the presser bar 8. When embroidery sewing is performed using an embroidery frame 50, the presser device 2 intermittently presses the sewing object in synchronization with the up-down movement of the needle bar 6. The presser device 2 will be described in more detail later. When the cover 16 is in the open state, a guide member 30 is detachably mounted on the left side of the head portion 14. The guide member 30 extends in the up-down direction, and can guide the cord C toward the presser device 2.
The movement mechanism 40 is detachably mounted on the bed portion 11 of the sewing machine 1. The movement mechanism 40 is provided with a main body portion 41, a carriage 42, and a holder. The carriage 42 is configured to move in the left-right direction with respect to the main body portion 41. The holder is supported, to the right of the carriage 42, so as to be able to move in the front-rear direction with respect to the carriage 42. The embroidery frame 50 that is configured to hold the sheet-shaped sewing object (a work cloth, for example) is detachably mounted on the holder. The embroidery frame 50 is provided with a first frame 51 and a second frame 52, and is configured to clamp the sewing object between the first frame 51 and the second frame 52. In the embroidery sewing using the embroidery frame 50, the movement mechanism 40 can move the embroidery frame 50 mounted on the holder of the carriage 42 to a position indicated by a unique XY coordinate system (an embroidery coordinate system).
The presser device 2 will be described with reference to
The attachment body 3 is a portion of the presser device 2 that is used to attach the presser device 2 to the lower end of the presser bar 8. The attachment body 3 is provided with an attachment portion 31, and a shaft 47. The attachment body 3 is further provided with support portions 32 and 33, and a guide 21. The attachment portion 31 is attached to the presser bar 8, which is included in the sewing machine 1 and extends in the up-down direction. The attachment portion 31 extends in the up-down direction and has recessed portions 34 and 35. The recessed portion 34 is a portion that is recessed to the left from the right end portion of the attachment portion 31. The recessed portion 34 extends to the upper end of the attachment portion 31. The recessed portion 34 includes a first face 341, a second face 342, and a third face 343. The faces 341 to 343 extend in the up-down direction. When the attachment portion 31 is attached to the presser bar 8, the first face 341 is arranged on the left side of the presser bar 8, the second face 342 is arranged on the front side of the presser bar 8, and the third face 343 is arranged on the rear side of the presser bar 8. The recessed portion 35 is a portion that is recessed to the rear from the front end of the attachment portion 31, in the vicinity of substantially the center of the attachment portion 31 in the up-down direction. The recessed portion 35 is communicated with the recessed portion 34. In a state in which the presser bar 8 is disposed in the recessed portion 34, a screw 67 (refer to
The guide 21 can guide the cord C to an insertion hole 60 from the left side of the insertion hole 60 of the presser body 5 to be described later. The guide 21 is a member obtained by bending a bar-shaped metal member, and is provided with a mounting portion 22, a support portion 23, and a loop portion 24. The mounting portion 22 extends in the up-down direction. The lower end of the mounting portion 22 is inserted through the hole 37. The support portion 23 is a portion that is bent to the front from the upper end of the mounting portion 22, and thereafter further bent to the left. The support portion 23 extends in the left-right direction. The length of the support portion 23 is longer than the length of the mounting portion 22. One end (the right end) of the loop portion 24 is coupled to the left end of the support portion 23. The loop portion 24 is a portion that is bent into a circular shape counterclockwise in a plan view from the right end of the loop portion 24. Another end 25 of the loop portion 24 is located between the mounting portion 22 and the support portion 23 in the front-rear direction. The other end 25 of the loop portion 24 is positioned higher than the support portion 23 in the up-down direction. The loop portion 24 is positioned to the left and slightly to the rear of the insertion hole 60. At least a part of an extending range of the loop portion 24 in the front-rear direction overlaps an extending range of the attachment portion 31 in the front-rear direction. When the couching pattern is sewn, the cord C is inserted through a hole surrounded by the loop portion 24. As shown in
As shown in
As shown in
The presser body 5 is configured to move in the left-right direction with respect to the attachment body 3 along the shaft 47 in accordance with the rotation of the adjustment member 4. The presser body 5 is provided with a mounting portion 65 and a presser portion 59. The mounting portion 65 is a portion used to attach the presser body 5 to the attachment body 3. The mounting portion 65 includes a left wall 53, a right wall 54, and a rear wall 55. The left wall 53 extends substantially parallel to the right wall 54. The rear end of the left wall 53 is coupled to the left end of the rear wall 55, and the rear end of the right wall 54 is coupled to the right end of the rear wall 55. The mounting portion 65 is provided with a recessed portion 66 that is recessed to the rear in a plan view. Three sides of the recessed portion 66 are surrounded by the left wall 53, the right wall 54, and the rear wall 55. The left wall 53 has an insertion portion 56 that is circular in a left side view and that penetrates the left wall 53 in the left-right direction. The right wall 54 has an insertion portion 57 similar to the insertion portion 56. The insertion portion 57 is circular in a left side view, and penetrates the right wall 54 in the left-right direction. The rear wall 55 has a long hole 58 that extends in the left-right direction. The shaft 47 is inserted through the insertion portions 56 and 57. In a state in which the shaft 47 is inserted through the insertion portions 56 and 57, the support portion 33 of the attachment body 3 is disposed between the left wall 53 and the right wall 54, namely, in the recessed portion 66. The right wall 54 comes into contact with the first wall portion 44 of the adjustment member 4 via a washer 63.
The presser portion 59 extends forward from the lower front side of the mounting portion 65. The presser portion 59 has the insertion hole 60, and a screw hole 61. The insertion hole 60 is a through hole that is circular in a plan view, and is provided in the front end portion of the presser portion 59. The sewing needle 7 mounted on the lower end of the needle bar 6, and the cord C that has passed through the loop portion 24 of the guide 21 are inserted through the insertion hole 60. The position of the insertion hole 60 with respect to the presser bar 8 in the left-right direction can be adjusted by the adjustment member 4. The screw hole 61 is a screw hole that is provided in a rear right portion of the presser portion 59 and that extends in the left-right direction.
As shown in
The suppression body 9 is provided with holes 94, 95 and 97, the engagement portion 96, and a recessed portion 98. The hole 94 is an oval hole that is long in the front-rear direction and that penetrates the left wall 91 in the left-right direction. The hole 95 is a long hole that extends in the left-right direction and that penetrates the rear wall 93. The hole 97 is provided in a lower front portion of the right wall 92, and is a through hole that is circular in a left side view. The engagement portion 96 is a portion that is cut out in an arc shape from the front end of the right wall 92 to the rear. The diameter of the arc of the engagement portion 96 is smaller than the diameter of an arc formed by the outer circumference of each of the first wall portion 44 and the second wall portion 45. The engagement portion 96 comes into contact with the recessed portion 43. As shown in
As shown in
As shown in
An operation to adjust the relative position of the presser bar 8 (the attachment body 3) of the sewing machine 1 and the insertion hole 60 will be explained with reference to
An example of an operation when the couching pattern is sewn by the sewing machine 1, using the presser device 2 and the embroidery frame 50 mounted on the movement mechanism 40, will be explained with reference to
In the presser device 2 of the above-described embodiment, the presser body 5 moves in the left-right direction, which is the same as the extending direction of the shaft 47 of the attachment body 3, with respect to the attachment body 3. Therefore, while rotating the adjustment member 4, the operator can easily ascertain the relative position of the insertion hole 60 with respect to the presser bar 8 in the left-right direction. Thus, in comparison to a known device, the presser device 2 can simplify the operation by the operator to adjust the relative position of the presser bar 8 of the sewing machine 1 and the insertion hole 60.
The adjustment member 4 is fixed to the presser body 5, and in the state in which the relative position of the presser body 5 and the adjustment member 4 in the left-right direction is maintained at the same position, the relative position of the shaft 47 of the attachment body 3 and the adjustment member 4 in the left-right direction is changed in accordance with the rotation of the adjustment member 4. The presser device 2 can integrally move the adjustment member 4 and the presser body 5 with respect to the attachment body 3.
The presser device 2 is provided with the suppression body 9 that comes into contact with the adjustment member 4 and suppresses the rotation of the adjustment member 4. Using the suppression body 9, the presser device 2 can suppress the adjustment member 4 from rotating due to vibrations or the like at the time of sewing. Thus, in comparison to a device that does not include the suppression body 9, the presser device 2 can reduce a possibility that the relative position of the presser bar 8 of the sewing machine 1 and the insertion hole 60 may be changed during the sewing.
The insertion portions 56 and 57 of the presser body 5 are through holes. The shaft 47 of the attachment body 3 is inserted through the insertion portions 56 and 57. The suppression body 9 includes the engagement portion 96, with which the adjustment member 4 is rotatably engaged, and the recessed portion 98 that is recessed to the rear. The attachment body 3 and the presser body 5 are disposed in the recessed portion 98 of the suppression body 9, and thus the suppression body 9 holds the presser body 5. In the presser device 2, the suppression body 9 is engaged with the adjustment member 4, and also holds the presser body 5. When the adjustment member 4 is rotated, although the relative position of the adjustment member 4 and the presser body 5 is not changed, the relative position of the adjustment member 4 and the attachment body 3 is changed. Thus, by rotating the adjustment member 4 using a relatively simple configuration, the presser device 2 can adjust the relative position of the presser bar 8 of the sewing machine 1 and the insertion hole 60. The support portion 33 of the attachment body 3 is disposed in the recessed portion 66 of the presser body 5, and the presser body 5 is supported by the shaft 47 inserted through each of the insertion portion 56 of the left wall 53 and the insertion portion 57 of the right wall 54. Thus, in the presser device 2, an inclination of the presser body 5 in the left-right direction is easily stabilized, in comparison to a device in which the presser body 5 is supported at one point.
The adjustment member 4 includes the first wall portion 44 and the second wall portion 45 that are arranged side by side in the left-right direction, and is engaged with the engagement portion 96 between the first wall portion 44 and the second wall portion 45. The suppression body 9 of the presser device 2 can maintain the engagement of the adjustment member 4 with the engagement portion 96 of the suppression body 9, regardless of whether the adjustment member 4 is moved to the left or to the right with respect to the presser bar 8. Thus, the presser device 2 can reduce a possibility that the relative position of the presser bar 8 of the sewing machine 1 and the insertion hole 60 may be changed during the sewing due to the release of the engagement of the adjustment member 4 with the engagement portion 96 of the suppression body 9. The right wall 92 of the suppression body 9 urges the first wall portion 44 of the adjustment member 4 to the support portion 33 side (to the left) of the attachment body 3. Therefore, the presser device 2 can favorably suppress the rotation of the adjustment member 4, in comparison to a device that does not urge the adjustment member 4 to the support portion 33 side of the attachment body 3.
When the couching pattern is sewn using the embroidery frame 50, it is preferable that the presser portion 59 is disposed substantially parallel to the sewing object held by the embroidery frame 50, and the presser portion 59 preferably does not rotate with respect to the shaft 47. To address this, the presser device 2 is provided with the rotation stopper member 27 that is connected to the attachment body 3 and that restricts the rotation of the presser body 5 around the shaft 47. The presser device 2 can restrict the presser body 5 from rotating around the shaft 47 at the time of sewing. Thus, the presser device 2 can reduce a possibility that the relative position of the presser bar 8 of the sewing machine 1 and the insertion hole 60 may be changed due to the rotation of the presser body 5 around the shaft 47.
The presser body 5 of the presser device 2 has the long hole 58 that extends in the left-right direction. The rotation stopper member 27 is inserted through the long hole 58 and is connected to the attachment body 3. Thus, the presser device 2 can have a relatively simple configuration to restrict the presser body 5 from rotating around the shaft 47.
The attachment body 3 includes the shaft 47 which extends in the left-right direction and which has the hole 49, the first through hole 38 which penetrates in the left-right direction and through which the shaft 47 is inserted, and the second through hole 39 which is connected to the first through hole 38 and which extends in the backward direction that intersects both the up-down direction and the left-right direction. The rotation stopper member 27 is inserted through the long hole 58 of the presser body 5 and the second through hole 39, and is inserted into the hole 49 provided in the shaft 47. Thus, the presser device 2 can have a relatively simple configuration to restrict the presser body 5 from rotating around the shaft 47.
The attachment body 3 includes the guide 21 that guides the cord C to the insertion hole 60 from the left side of the insertion hole 60. The cord C that is inserted through the insertion hole 60 is pulled from the supply source of the cord C toward the insertion hole 60. Thus, generally, it is particularly important to adjust the relative position of the insertion hole 60 with respect to the presser bar 8, in a position in a supply direction in which the cord C is supplied to the insertion hole 60. Using the guide 21, the presser device 2 can regulate the supply direction of the cord C that is inserted through the insertion hole 60 to the left-right direction. The loop portion 24 is positioned to the left and slightly to the rear of the insertion hole 60 of the presser body 5. On the other hand, the upper thread is supplied to the sewing needle 7 from the front right side. In the sewing machine 1 on which the presser device 2 has been mounted, the supply path of the cord C to the insertion hole 60 does not overlap the supply path of the upper thread, and the cord C and the upper thread are unlikely to become entangled.
The presser device of the present disclosure are not limited to the above-described embodiment, and various modifications may be made without departing from the broad spirit and scope of the present disclosure. For example, the following modifications may be added as appropriate.
The configuration of the sewing machine 1, on which the presser device 2 can be mounted, may be changed as appropriate. It is sufficient that the sewing machine 1 is a sewing machine that can perform embroidery sewing by moving, with respect to a needle bar, an embroidery frame that is holding a sewing object. The sewing machine 1 may be a sewing machine dedicated to embroidery, an industrial sewing machine, or a multi-needle sewing machine. The shape and the size of the embroidery frame 50 may be changed as appropriate, and the shape may be circular, oval or the like, for example.
The shape, the configuration and the like of the attachment body 3 may be changed as appropriate. It is sufficient that the extending direction of the shaft 47 of the attachment body 3 is a direction that intersects the extending direction of the presser bar 8, and the extending direction of the shaft 47 may be changed as appropriate. The shaft 47 of the attachment body 3 may be formed integrally with the attachment portion 31. It is sufficient that the adjustment member 4 is screwed together with the shaft 47. For example, at least one selected from the group of the first wall portion 44 and the second wall portion 45 of the adjustment member 4 may be omitted. The shape, the configuration and the like of the presser body 5 may be changed as appropriate.
The shaft 47 may be movably inserted through the attachment portion 31 and may be immovably inserted through the presser body 5. In this case, the adjustment member 4 may be configured such that, in a state in which the relative position of the shaft 47 of the attachment body 3 and the adjustment member 4 in the left-right direction is maintained at the same position, the relative position of the presser body 5 and the adjustment member 4 in the left-right direction can be changed in accordance with the rotation of the adjustment member 4. The adjustment member 4 may be an adjustment screw having a male screw portion. In this case, the shaft 47 of the attachment body 3 may have a female screw portion that is screwed together with the male screw portion. The presser device 2 may be provided with a suppression body that comes into contact with the shaft 47 of the attachment body 3 and thus suppresses the rotation of the adjustment member 4 that is screwed together with the shaft 47. It is sufficient that the insertion portions 56 and 57 of the presser body 5 are configured such that the shaft 47 of the attachment body 3 can be inserted therethrough. For example, the insertion portions 56 and 57 may be through holes of any shape that penetrate in the extending direction of the shaft 47, or may be cutouts.
The suppression body 9 may be omitted. The suppression body 9 may be a member that suppresses the adjustment member 4 from rotating due to a friction force of a portion that comes into contact with the adjustment member 4. When dial notch-shaped concavities and convexities are provided on the outer circumference of the adjustment member 4, the presser device 2 may use a member that is engaged with the concavities and convexities as a suppression body, in place of the suppression body 9.
The rotation stopper member 27 may be omitted. The configuration of the rotation stopper member 27 may be changed as appropriate. For example, the configuration of the rotation stopper member 27 of the presser device 2 may be changed to a configuration of a modified example shown in
The guide 21 that guides the cord C to the insertion hole 60 of the presser body 5 may be omitted. The guide 21 may be attached not to the presser device 2 but to the sewing machine 1. The shape, the configuration and the like of the guide 21 may be changed as appropriate. For example, in the presser device 2, the relative position of the loop portion 24 with respect to the insertion hole 60 may be changed as appropriate. For example, the loop portion 24 may be disposed to the right of the insertion hole 60.
The apparatus and methods described above with reference to the various embodiments are merely examples. It goes without saying that they are not confined to the depicted embodiments. While various features have been described in conjunction with the examples outlined above, various alternatives, modifications, variations, and/or improvements of those features and/or examples may be possible. Accordingly, the examples, as set forth above, are intended to be illustrative. Various changes may be made without departing from the broad spirit and scope of the underlying principles.
Number | Date | Country | Kind |
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JP2019-037189 | Mar 2019 | JP | national |
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Entry |
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U.S. Appl. No. 16/751,928, filed Jan. 24, 2020 in the name of Yoko Yamanashi et al. |
Jan. 4, 2022 Office Action issued in Japanese Patent Application No. 2019-037189. |
Number | Date | Country | |
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20200277716 A1 | Sep 2020 | US |