Information
-
Patent Grant
-
6443080
-
Patent Number
6,443,080
-
Date Filed
Saturday, November 4, 200024 years ago
-
Date Issued
Tuesday, September 3, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Hochberg; D. Peter
- Vieyra; Katherine R.
- Holt; William H.
-
CPC
-
US Classifications
Field of Search
US
- 112 235
- 112 151
- 112 122
- 112 126
- 112 127
- 112 128
- 112 129
- 112 240
-
International Classifications
-
Abstract
Provided is a presser foot system for sewing machine comprising a small tubular cylinder bed which is used, for example, in joining crotch sewing of underpants or drawers and joining shoulder sewing of shirts. Distance from the center of a needle location to the cutting starting position of a knife trimming mechanism, wherein the upper edges of the ends of fabrics in a vertical face-to-face contact to be fed to a guide path are cut to an even length, is set to the range of 16.5 mm to 18.0 mm in actual dimension. This range is sufficient so that the ends thus cut by one operation of the knife trimming mechanism are stacked one on another by the operation of guide of upper and lower guides until these reach the needle location. Thus, irrespective of the thickness and flexibility of the fabric material and the presence or absence of a step, the ends of the fabrics cut to the even length can be fed in a predetermined stacked state to the needle location, thereby ensuring high quality finish of sewing.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention generally relates to a presser foot system for sewing machine comprising a small tubular cylinder bed which is used, for example, in joining crotch sewing of underpants or drawers and joining shoulder sewing of shirts. More particularly, the invention relates to a presser foot system mounded on an interlock stitch sewing machine with which the upper edges of the ends of two fabrics to be fed in a vertical face-to-face contact are cut to an even length, and the resulting ends of the fabrics are stacked one on another on a stitch plate and then fed to a needle location for sewing the overlap portions.
2. Description of the Prior Art
When performing a sewing operation wherein the ends of two fabrics cut to a predetermined shape being stacked over a predetermined width are fed to a needle location while sewing the overlap portions, it is necessary to adjust the overlap width of the ends of the fabrics. If the sewing operator performs such adjustment by hand at a location, in the direction of sewing, before a presser foot system in which the fabrics are held and pressed against the stitch plate, a lot of labor and skill are required, resulting in poor operating efficiency. Further, difference in the degree of skill may often cause variations in the finished sewing article.
In order to omit such manual adjustment of the overlap width of two fabrics, that is, to perform such adjustment automatically, a presser foot system for sewing machine has conventionally been proposed and put into practice which has a specific construction and comprises a knife trimming mechanism and a guide means. The knife trimming mechanism cuts the edges of fabrics to be sewed into an even length, and the guide means guides the ends of the fabrics respectively to travel (move) to a needle location in order that these ends cut by the knife trimming mechanism are stacked one on another at a location before the needle location.
FIGS. 7 and 8
illustrate one particular example of known presser foot systems for sewing machine having a specific construction which comprises the above-mentioned knife trimming mechanism and guide means. Specifically,
FIG. 7
is a perspective view of the vicinity of a needle location in an interlock stitch sewing machine. A sewing machine arm
1
has at its tip a needle bar (not shown) and a presser bar
2
that are aligned before and after in the sewing direction X and are supported vertically and downwardly. A number of needles
4
are attached via a needle clamp body
3
to the lower end of the needle bar. A presser foot system for sewing machine
5
is fixedly supported to the lower end of the presser bar
2
.
The presser foot system
5
comprises (i) a pair of right and left presser feet
51
and
52
, as shown in
FIG. 8
, which are disposed before a needle location
8
of a throat plate
7
fixed on the upper surface of a small tubular cylinder bed
6
, so as to be free to make a flexible contact with the throat plate
7
, (ii) a fabric guide path
9
that is formed between the opposed surfaces of the presser feet
51
,
52
and is opened forward of the sewing direction X, (iii) a knife trimming mechanism
10
disposed in the course of the fabric guide path
9
, by which the edge portions of the ends of right and left fabrics BR and BL in a vertical face-to-face contact are fed to the fabric guide path
9
, and (iv) a guide means comprising upper and lower guides
11
and
12
which respectively guide the fabrics BR and BL cut to an even length by the knife trimming mechanism
10
to move to the needle location
8
, thereby stacking the ends of the fabrics BR and BL.
The knife trimming mechanism
10
is made up of a fixed knife
10
A and a movable knife
10
B. The fixed knife
10
A is fixed to one presser foot
51
with its cutting edge
10
a
1
(see
FIG. 9
) faced into the fabric guide path
9
. The movable knife
10
B is disposed on the side of the other presser foot
52
with its cutting edge
10
b
1
(see
FIG. 9
) faced into the fabric guide path
9
. As shown in
FIG. 7
, the movable knife
10
B is urged on its base end downwardly by a coil spring
14
and attached to the lower end of a rod
13
moving with the rotation of a main shaft (not shown) of the sewing machine, and is constructed so as to be free to rock in the directions indicated by arrows a and b crossing the fabric guide path
9
. Thereby, the movable knife
10
B is brought into a sliding contact in the plane horizontal to the upper surface of the fixed knife
10
A by the action of the coil spring
14
that is generated by movement of the rod
13
. As shown in
FIG. 9
, a contact guide piece
10
b
2
for guiding the sliding contact of the knives
10
A and
10
B is formed at one end of the movable knife
10
B in the sewing direction.
The upper surface of the presser foot system
5
is provided with a guide slot
15
that extends from the terminal part of the fabric guide path
9
to an oblique rearward of the sewing direction X, so as to be continuous with the outer edge of the presser foot
51
. By the guide slot
15
, the ends of the fabrics cut by the knife trimming mechanism
10
are guided to the outside of the presser foot
51
and then discharged, without reaching the needle location
8
.
The upper guide
11
of the guide means is disposed above the presser foot
52
and overhangs at its middle part toward the fabric guide path
9
. As the upper guide
11
approaches the needle location
8
, the amount of overhang toward the fabric guide path
9
is increased so as to be continuous with the upper guide slot
15
. The lower guide
12
is disposed under the presser foot
51
and the amount of overhang toward the fabric guide path
9
is increased as it approaches the needle location
8
, like the upper guide
11
. Also, the lower guide
12
is formed so as to be substantially horizontally opposed to the stitch plate
7
with a predetermined gap therebetween.
In the presser foot system
5
, slide plates
16
and
17
are attached to the lower surface of the paired presser feet
51
and
52
, respectively, over the entire length in the sewing direction X. The slide plates
16
and
17
ensure slide between the fabrics BR and BL held and urged against the stitch plate
7
, thereby facilitating the fabric feed operation of feed dogs (not shown). The lower guide
12
is integrally formed with the slide plate
16
on the side of the presser foot
51
.
Operation to cut the ends of fabrics to an even length and to stack one on another performed by the presser foot system
5
so constructed will be described by referring to
FIGS. 10A
to
10
E.
As shown in
FIG. 10A
, right and left fabrics BR and BL are fed to the fabric guide path
9
in such a state that their ends BRa and BLa having a predetermined width are stacked one on another. At this time, an auxiliary bar
18
may be used to hold the vertical state of the overlap portions of the fabrics BR and BL.
As shown in
FIG. 10B
, when the fabrics BR and BL fed in this state into the fabric guide path
9
reach the knife trimming mechanism
10
, the movable knife
10
B rocks in a direction to cross the fabric guide path
9
such that it is brought into sliding contact with the upper surface of the fixed knife
10
A within a horizontal plane. Thereby, the upper edges of the ends of the fabrics BR and BL are cut to an even length. In this cutting position, the upper and lower guides
11
and
12
overhang in a predetermined amount within the fabric guide path
9
. The end face of the upper guide
11
is in contact with the outer surface of the end of the resulting right fabric BR, and the end face of the lower guide
12
is in contact with the outer surface of the end of the resulting left fabric BL.
As shown in
FIGS. 10C and 10D
, as the left fabric BL of which upper edge is cut by the knife trimming mechanism
10
is fed in the sewing direction X, it is brought down to the stitch plate
7
when it is pushed from the left by the lower guide
12
in which the amount of overhang is increased as it approaches the needle location
8
. On the other hand, the right fabric BR is pushed from the right by the upper guide
11
and is guided between the upper guide
11
and the underlying lower guide
12
. Then it reaches the terminal end of the lower guide
12
and overlies the end of the left fabric BL lying on the stitch plate
7
. The right and left fabrics BR and BL in such a stacked state are fed to the needle location
8
and the overlap portions are sewed by the needle
4
going down to the needle location
8
, as shown in FIG.
10
E.
In the conventional presser foot system for sewing machine comprising the above-mentioned knife trimming mechanism and guide means and performing the above-mentioned sewing operation, distance L
1
from the center of the needle location
8
to the front end of the fixed knife
10
A of the knife trimming mechanism
10
in the sewing direction X, namely to the position from which the knife trimming mechanism
10
starts to cut the fabrics to an even length, is set to 16.0 mm in actual dimension, as shown in FIG.
8
. In
FIG. 11
, CW denotes one cutting width obtained by the knife trimming mechanism
10
that operates one time for each stitch motion of the needle
4
(i.e., one up and down motion), and H denotes the height from the upper surface of the stitch plate
7
to the cutting position (i.e., the lower surface of the fixed knife
10
A). The distance L
1
is set according to distance L needed in bringing down the ends of fabrics. The distance L is calculated by trigonometric function from the known values of the cutting width CW and height H, in order that the ends of the right and left fabrics BR and BL cut in a vertical state to an even length are stacked one on another on the stitch plate
7
until these reach the needle location
8
.
However, the cutting width CW obtained by the knife trimming mechanism
10
varies depending on the thickness and flexibility of the fabric material. There is also height H variation because due to manufacturing tolerance inherent in each sewing machine, some difference in altitude may occur in the setting position of the fixed knife
10
A and movable knife
10
B of the knife trimming mechanism
10
. In particular, when performing joining crotch sewing of underpants or drawers, a thick stage D is present at the initiation and termination of sewing, as shown in FIG.
12
. Therefore, the cutting width CW and height H are smaller than that in other portions, and such cutting width CW and height H variations may cause the event that the ends of the right and left fabrics BR and BL cut to an even length cannot be brought down completely within the distance L set in the above manner.
Thus, in the conventional presser foot system for sewing machine in which the distance from the center of the needle location
8
to the cutting position of the knife trimming mechanism
10
is set to L
1
(16.0 mm in actual dimension), there are the following problems. That is, if the ends of the right and left fabrics BR and BL are brought down incompletely, the ends of the fabrics BR and BL cut to an even length cannot be stacked in a predetermined state and fed to the needle location
8
for sewing. As a result, a seam C includes a projected portion C
1
toward a seam direction Y (which is reverse of the sewing direction X) formed at the stage D of the initiation and termination of sewing, as shown in FIG.
12
. This results in poor finish of the sewing article.
In addition, when the cutting quality of the knife trimming mechanism
10
is lowered for a long-term use, the cutting width CW may vary to cause such poor finish as above described, even if the thickness and flexibility of the fabric material are the same.
SUMMARY OF THE INVENTION
It is therefore an object of the present invention to overcome the foregoing drawbacks by providing a presser foot system for sewing machine in which the ends of two fabrics cut to an even length are fed in a predetermined stacked state to a needle location thereby sewing is always performed with high quality finish.
According to a first aspect of the invention, a presser foot system for sewing machine, comprising: a pair of presser feet disposed before a needle location to allow for flexible contact with a throat plate; a knife trimming mechanism disposed in the course of a fabric guide path formed between the opposed surfaces of the presser feet, with which the upper edges of the ends of fabrics in a vertical face-to-face contact to be fed to the fabric guide path are cut to an even length by using sliding contact in a horizontal plane between a fixed knife and a movable knife; and upper and lower guides with which movement of the end of one of the fabrics cut to the even length by the knife trimming mechanism and movement of the end of the other are guided respectively to stack one on another on the stitch plate, wherein, the distance from the center of the needle location to a cutting starting position of the knife trimming mechanism is set to a sufficient value so that the ends of the fabrics cut to the even length by one operation of the knife trimming mechanism are stacked one on another until these reach the needle location.
According to a second aspect of the invention, the presser foot system for sewing machine according to the first aspect is characterized in that the distance from the center of the needle location to the cutting starting position of the knife trimming mechanism is set to the range of 16.5 mm to 18.0 mm.
With the first or second aspect, the edges of the fabrics cut to an even length in their vertical position can be brought down completely until these reach the needle location and then fed to the needle location in a predetermined stacked state, even when the cutting width for each operation of the knife trimming mechanism varies depending on the thickness and flexibility of the fabric material, and when the height from the upper surface of the stitch plate to the cutting position varies somewhat due to difference in altitude of the setting position of the fixed knife and movable knife in the knife trimming mechanism inherent in each sewing machine, and further, when a thick stage is present at the initiation and termination of sewing. Therefore, such a poor finish that a projected portion toward a seam direction is formed at a location of the initiation and termination of sewing can be prevented to permit a sewing article exhibiting high quality finish over the entire length.
In the presser foot system for sewing machine according to the first or second aspect, as a means for setting the distance from the center of the needle location to the cutting starting position of the knife trimming mechanism, it can be considered to shift a knife trimming mechanism having the same cutting width as the conventional one to the reverse direction of the sewing direction. In this case, however, the upper and lower guides to guide movement of the ends of fabrics cut to an even length should be improved as a whole in the guide start position and the amount of overhang toward the fabric guide path. This results in a complicated structure.
According to a third or fourth aspect of the invention, there is provided a means for increasing the cutting width of the movable knife and fixed knife in the knife trimming mechanism. This case requires no improvement of the upper and lower guides, resulting in a simple structure.
According to a fifth aspect of the invention, the means for increasing the cutting width of the movable knife and fixed knife in the knife trimming mechanism is one selected from the group consisting of: a means for increasing the ratio of the width of the blade part to the width of the sliding contact guide piece in the movable knife; a means for increasing the entire width of the movable knife while the ratio of the width of the blade part to the width of the sliding contact guide piece in the movable knife is held constant; and a means for increasing the entire width of the movable knife and increasing the width of the blade part to the width of the sliding contact guide piece.
According to a sixth aspect of the invention, a presser foot system for sewing machine, comprising: a pair of presser feet disposed before a needle location to allow for flexible contact with a throat plate; a knife trimming mechanism disposed in the course of a fabric guide path formed between the opposed surfaces of the presser feet, with which the upper edges of the ends of fabrics in a vertical face-to-face contact to be fed to the fabric guide path are cut to an even length by using sliding contact in a horizontal plane between a fixed knife and a movable knife; and upper and lower guides with which movement of the end of one of the fabrics cut to the even length by the knife trimming mechanism and movement of the end of the other are guided respectively to stack one on another on the stitch plate, wherein, a cutting edge of a blade part of the movable knife or fixed knife in the knife trimming mechanism is corrugated and a cutting edge of the corresponding fixed knife or movable knife is formed linearly.
With the construction of the sixth aspect, since the movable knife or fixed knife of the knife trimming mechanism has the corrugated cutting edge, its cutting quality is superior to that of the linear cutting edge, and the function of cutting at a predetermined cutting width is ensured even for very thick fabrics, without causing remainder. That is, the cutting width obtained by one operation of the knife trimming mechanism (indicated by “CW” in
FIG. 12
) is stabilized, and the ends of the fabrics cut to an even length can be brought down completely until these reach the needle location and then fed in a predetermined stacked state to the needle location. Therefore, even for very thick fabrics, it is able to prevent such a poor finish that a projected portion toward a seam direction is formed at a location of the initiation and termination of sewing. This ensures a sewing article that exhibits high quality finish over the entire length.
According to a seventh or eighth aspect of the invention, the presser foot system for sewing machine according to the sixth aspect is characterized by using hard metal or ceramics for the movable or fixed knife of which cutting edge is corrugated.
With this construction, the anti-wear characteristics and durability of the knife having the corrugated cutting edge can be increased, and the knife trimming mechanism can maintain excellent cutting quality as a whole for a long period of time, by polishing only the other knife having the linear cutting edge.
These and other objects, features, aspects and advantages of the present invention will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a plan view of a presser foot system for sewing machine according to the present invention.
FIG. 2
is a plan view illustrating an important part of a presser foot system for sewing machine according to one preferred embodiment of the invention.
FIG. 3
is a plan view illustrating an important part of a presser foot system for sewing machine according to other preferred embodiment of the invention.
FIG. 4
is a plan view illustrating an important part of a presser foot system for sewing machine according to other preferred embodiment of the invention.
FIG. 5
is an enlarged plan view illustrating an important part of the finished state of a sewing article obtained by a presser foot system for sewing machine according to the invention.
FIG. 6
is a plan view of an important part of a presser foot system for sewing machine according to the invention.
FIG. 7
is a perspective view of the vicinity of a needle location of an interlock stitch sewing machine equipped with a presser foot system.
FIG. 8
is a plan view of a conventional presser foot system for sewing machine.
FIG. 9
is a plan view illustrating an important part of a conventional presser foot system for sewing machine.
FIGS. 10A
to
10
E are enlarged front views of an important part illustrating in sequence the operation of a conventional presser foot system for sewing machine, through which the ends of fabrics are cut to an even length and stacked one on another.
FIG. 11
is a diagram illustrating a means for setting the distance from the center of a needle location to the cutting starting position of a knife trimming mechanism in a conventional presser foot system for sewing machine.
FIG. 12
is an enlarged plan view of an important part of the finished state of a sewing article obtained by a conventional presser foot system for sewing machine.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Preferred embodiments of the present invention will be described by referring to the accompanying drawings.
FIG. 1
is a plan view of a presser foot system for sewing machine according to the invention. The entire construction of the vicinity of a needle location in an interlock stitch sewing machine equipped with this presser foot system is the same as that shown in
FIG. 7
, and description and diagram thereof are thus omitted here. In
FIG. 1
, the same references have been used as in
FIG. 8
for similar components or parts, and detailed description as to construction and fiction are omitted here. Therefore, the following description will mainly be made of points different from conventional ones.
In a presser foot system for sewing machine
5
in
FIG. 1
, distance L
2
from the center of a needle location
8
to the cutting starting position of a knife trimming mechanism
10
made up of a fixed knife
10
A and a movable knife
10
B, is set to a sufficient value, namely in the range of 16.5 mm to 18.0 mm in actual dimension, so that the ends of right and left fabrics BR and BL cut to an even length by one operation of the knife trimming mechanism
10
are stacked one on another until these reach the needle location
8
.
As a means for setting the distance L
2
(in the range of 16.5 mm to 18.0 mm), there is adopted a means for increasing the cutting width by means of a blade part
10
a
of the fixed knife
10
A and a blade part
10
b
of the movable knife
10
B in the knife trimming mechanism
10
. Specifically, the following three means can be considered.
(I) As shown in
FIG. 2
, the entire width WA
1
of the fixed knife
10
A is set to 9.1 mm, which is greater than 7.8 mm that is set as the entire width WA of the conventional fixed knife
10
A shown in
FIG. 9
, (WA
1
>WA), and the entire width WB
1
of the movable knife
10
B is set to 8.4 mm, which is greater than 7.1 mm that is set as the entire width WB of the conventional movable knife
10
B in
FIG. 9
, (WB
1
>WB);
(II) As shown in
FIG. 3
, the ratio of width wb
2
of a blade part
10
b
to width wb
1
of a sliding contact guide piece
10
b
2
in the movable knife
10
B, (wb
2
/wb
1
), is increased while the entire width WA
1
of the fixed knife
10
A and the entire width WB
1
of the movable knife
10
B are set to 7.8 mm and 7.1 mm, respectively, which are the same as the entire width WA of the conventional fixed knife
10
A and the entire width WB of the conventional movable knife
10
B shown in
FIG. 9
, (WA
1
=WA, WB
1
=WB); and
(III) As shown in
FIG. 4
, (i) the entire width WA
1
of the fixed knife
10
A is set to 9.1 mm, which is greater than 7.8 mm that is set as the entire width WA of the conventional fixed knife
10
A shown in
FIG. 9
, (WA
1
>WA), (ii) the entire width WB
1
of the movable knife
10
B is set to 8.4 mm, which is greater than 7.1 mm that is set as the entire width WB of the conventional movable knife
10
B in
FIG. 9
, (WB
1
>WB), and (iii) the ratio of width wb
2
of the blade part
10
b
to the width wb
1
of the sliding contact guide piece
10
b
2
in the movable knife
10
B, (wb
2
/wb
1
), is increased.
The operation to cut the ends of fabrics to an even length and to stack one on another performed by the presser foot system for sewing machine
5
so constructed is basically identical with that described by referring to
FIGS. 10A
to
10
E.
As stated above, the distance L
2
is set to a sufficient value, i.e., in the range of 16.5 mm to 18.0 mm in actual dimension, so that the ends of right and left fabrics BR and BL cut to an even length by one operation of the knife trimming mechanism
10
can be stacked one on another until these reach the needle location
8
. Therefore, the ends of the fabrics BR and BL cut to an even length by the knife trimming mechanism
10
are brought down completely until these reach the needle location
8
and then fed in a predetermined stacked state to the needle location
8
, even when the cutting width CW for each operation of the knife trimming mechanism
10
varies somewhat depending on the thickness and flexibility of the fabric material (see FIG.
11
), and when the height H (see
FIG. 11
) from the upper surface of the stitch plate
7
to the cutting position varies somewhat due to difference in altitude of the setting position of the fixed knife
10
A and movable knife
10
B of the knife trimming mechanism
10
inherent in each sewing machine, and further, when a thick stage D is present at the initiation and termination of sewing. Thereby, as shown in
FIG. 5
, a sewing article of high quality finish having a linear seam C can be obtained without forming any projected portion toward the seam direction Y at a location of the initiation and termination of sewing.
FIG. 6
is a plan view illustrating an important part of a presser foot system for sewing machine according to the invention. The movable knife
10
B of the knife trimming mechanism
10
is formed from hard metal or ceramics, and the cutting edge
10
b
1
of the blade part
10
b
of the movable knife
10
B is corrugated. The cutting edge
10
a
1
of the blade part
10
a
of the fixed knife
10
A is formed linearly. Otherwise, the construction is identical to that described with respect to FIG.
1
. The operation to cut the ends of fabrics to an even length and to stack one on another is also identical to that described with respect to
FIGS. 10A
to
10
D. Thus, description thereof is omitted here.
In the presser foot system for sewing machine shown in
FIG. 6
, the corrugated cutting edge
10
b
1
of the blade part
10
b
exhibits cutting quality superior to that obtainable by a linear one, and can function to cut with a predetermined cutting width CW even for very thick fabrics, without causing remainder. That is, the cutting width CW obtained by one operation of the knife trimming mechanism
10
is stabilized and the ends of the fabrics cut to an even length are brought down completely until these reach the needle location
8
and then fed in a predetermined stacked state to the needle location
8
. Thus, even for very thick fabrics, it is able to prevent such a poor finish that a projected portion toward the seam direction is formed at a location of the initiation and termination of sewing.
In addition, since the movable knife
10
B provided with the corrugated cutting edge
10
b
1
is formed from hard metal or ceramics, the anti-wear characteristics and durability of the movable knife
10
B can be increased, and the knife trimming mechanism
10
can maintain excellent cutting quality as a whole for a long period of time, by polishing only the fixed knife
10
A having the linear cutting edge
10
a
1
.
Although in the foregoing description the cutting edge
10
b
1
of the blade part
10
b
of the movable knife
10
B is corrugated, it is also possible to construct such that the cutting edge
10
a
1
of the blade part
10
a
of the fixed knife
10
A is corrugated and the cutting edge
10
b
1
of the blade part
10
b
of the movable knife
10
B is formed linearly. This construction also permits excellent cutting quality as above described.
While the invention has been described in detail, the foregoing description is in all aspects illustrative and not restrictive. It is therefore understood that numerous modifications and variations can be devised without departing from the scope of the invention.
Claims
- 1. A presser foot system for sewing machine, comprising:a pair of presser feet disposed before a needle location to allow for flexible contact with a throat plate; a knife trimming mechanism disposed in the course of a fabric guide path formed between the opposed surfaces of said presser feet, with which the upper edges of the ends of fabrics in a vertical face-to-face contact to be fed to said fabric guide path are cut to an even length by using sliding contact in a horizontal plane between a fixed knife and a movable knife; and upper and lower guides with which movement of the end of one of said fabrics cut to the even length by said knife trimming mechanism and movement of the end of the other are guided respectively to stack one on another on said throat plate, wherein, said knife trimming mechanism is movable to control a distance from the center of said needle location to a cutting starting position of said knife trimming mechanism said distance being at least of a sufficient value for the ends of said fabrics cut to the even length by one operation of said knife trimming mechanism when stacked one on another to reach said needle location; and further including apparatus for setting said distance, said apparatus having the fixed knife having a width of 9.1 mm and the movable knife having a width of 8.4 mm.
- 2. The presser foot system for sewing machine according to claim 1 wherein said distance is in the range of 16.5 mm to 18.0 mm.
- 3. The presser foot system for sewing machine according to claim 1, said apparatus further including the movable knife having a blade part having a width, a sliding contact guide piece having a width and a ratio of the width of said blade part to said guide piece and said apparatus being selected from the group consisting of: (i) increasing the ratio of the width of said blade part to the width of said guide piece; (ii) increasing the width of said movable knife while the ratio of the width between said blade part and said guide piece is held constant; and (iii) increasing the width of said movable knife and increasing the ratio of the width of said blade part to the width of said guide piece.
- 4. A presser foot system for sewing machine, comprising:a pair of presser feet disposed before a needle location to allow for flexible contact with a throat plate; a knife trimming mechanism disposed in the course of a fabric guide path formed between the opposed surfaces of said presser feet, with which the upper edges of the ends of fabrics in a vertical face-to-face contact to be fed to said fabric guide path are cut to an even length by using sliding contact in a horizontal plane between a fixed knife and a movable knife; and upper and lower guides with which movement of the end of one of said fabrics cut to the even length by said knife trimming mechanism and movement of the end of the other are guided respectively to stack one on another on said stitch plate, wherein, a cutting edge of a blade part of said movable knife or said fixed knife in said knife trimming mechanism is corrugated and a cutting edge of the corresponding fixed knife or movable knife is formed linearly.
- 5. The presser foot system for sewing machine according to claim 4 wherein said movable knife or fixed knife having said cutting edge to be corrugated is formed from hard metal.
- 6. The presser foot system for sewing machine according to claim 4 wherein said movable knife or fixed knife having said cutting edge to be corrugated is formed from ceramics.
- 7. An improved presser foot system for a sewing machine over a prior presser foot system, the prior presser foot system having:a prior fixed knife having: an entire width WA; a cutting blade at a forward end of the prior fixed knife; a prior movable knife, movable in generally linear direction with respect to the prior fixed knife, the prior movable knife having: an entire width WB; a cutting blade opposite the cutting blade of the fixed knife for cooperating with the latter cutting blade to cut fabric when the prior movable knife is moved towards the prior fixed knife; a prior sliding contact guide piece having a front edge and a back edge, the width from the back edge to the front edge being wb2′, the width from the front edge of the prior sliding contact guide piece to the front edge of the prior movable knife being wb1′; said improved presser foot system having an improved knife trimming mechanism comprising: an improved fixed knife having: an entire width WA1; an improved movable knife having an entire width WB1 and a front edge; and an improved sliding contact guide piece having a front edge and a back edge, the width from the back edge to the front edge being wb2, the width from the front edge of the improved sliding contact guide piece to the front edge of the improved movable knife being wb1; improved knife trimming mechanism having the characteristics of one of the following criteria: (I) the entire width of the improved fixed knife being related to the entire width of the prior fixed knife as follows: WA1>WA and the entire width of the improved movable knife being related to the entire width of the prior movable knife as follows: WB1>WB; (II) the prior ratio of the width from the width of the back edge to the front edge of the prior sliding contact guide piece to the front edge of the prior sliding contact guide piece to the front edge of the prior movable knife is wb2′/wb1′ and the improved ratio of the width from the width of the back edge to the front edge of the improved sliding contact guide piece to the front edge of the improved sliding contact guide piece to the front edge of the improved movable knife is wb2/wb1 while the following relationship is as follows: WA1=WA; WB1=WB; and (III) the components have the following relationships: (i) WA1>WA (ii) WB1>WB, and (iii) the value of wb2/wb1 is increased over that set for the criteria of (I) and (II).
- 8. An improved presser foot system for a sewing machine according to claim 7 wherein said entire width WA1 of said improved fixed knife is 9.1 mm and said entire width WB1 of said improved movable knife is 8.4 mm.
Priority Claims (1)
Number |
Date |
Country |
Kind |
11-357843 |
Nov 1999 |
JP |
|
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