1. Field of the Invention
The invention relates to a method for adjusting, relative to the workpiece to be transported through the machine and to be machined by the machine, at least one pressing element of a machine for machining workpieces of wood, plastic material or the like. The invention further relates to a device for performing such a method as well as a pressing element having a strip-shaped base member for use in such a device.
2. Description of the Related Art
In connection with woodworking machines it is known to machine the workpieces on four sides while passing through the machine. Often, the top side of the workpiece is provided with a profile when these workpieces are used, for example, for manufacturing furniture molding. Manufacturing such profiles is carried out by means of a tool mounted on a horizontal spindle and positioned above the transport path of the workpiece through the machine. This top spindle has arranged downstream thereof a bottom spindle whose tool machines the underside of the workpiece directly subsequently to the machining of the top side. In order for the workpiece to be resting properly on the transport path during machining by the tools, a pressing element is arranged in the transport direction of these workpieces directly behind the top spindle and in the area above the lower spindle. It is configured as a plate which has a planar contact side with which the pressing element presses onto the workpiece moving through underneath it. When the top side of the workpieces is profiled, the pressing action on the workpieces is insufficient because the pressing element often only rests against the workpiece over a short length or an edge of the profile area of the workpiece. The workpieces could therefore tilt when passing underneath this pressing element so that the machining quality and precision are impaired.
For this reason, it is also known to provide the pressing elements at their contact side with a counter profile for the workpiece to be supported. Such pressing elements must be manufactured with the aid of a sample workpiece, mounted in the machine and adjusted therein. However, this is complex, expensive, and requires a considerable time expenditure.
It is an object of the present invention to configured the method, the device, and the pressing element of the aforementioned kind such that a reliable and problem-free supporting action of profiled workpieces is possible.
This object is solved in regard to the method in that the pressing element is adjusted outside of the machine in an adjusting device and is inserted into the machine after completion of the adjusting process. This object is further solved in regard to the device in that the device has at least one holder for at least one carrier on which the pressing element is provided. This object is further solved in regard to the pressing element in that on the base member at least one pressing member is moveably supported.
According to the method of the present invention, the pressing element is no longer adjusted within the machine itself but outside thereof in an adjusting device. In such an adjusting device, the pressing element can be positioned without problems in its precise supporting position. After this adjustment is completed, the pressing element is removed from the adjusting device and inserted into the machine.
The device according to the present invention is provided with a holder with which the carrier for the pressing element can be fastened. The pressing element can then be adjusted simply and precisely on the carrier in the required position.
The pressing element according to the invention is at least of a two-part configuration and comprises the base member on which the pressing member is moveably supported. Since the base member and the pressing member are movable relative to one another, the pressing member can be adjusted relative to the base member such that it rests properly on the workpiece to the machined.
In the drawing:
a shows a side view of a first embodiment of the pressing element according to the invention;
b shows a side view of a second embodiment of the pressing element according to the invention;
c shows a side view of a third embodiment of the pressing element according to the invention;
The pressing device 5 arranged in the transport direction behind the tool 1 can also be adjusted relative to the circle described by the rotating tool in a way known in the art. The tool 1 with the spindle 3 and the pressing devices 4, 5 can be adjusted, for accommodating different workpiece thicknesses, perpendicularly to the transport path 2 in a way known in the art. The cuttings which are produced upon processing of the workpieces by the tool 1 are removed by suction by the suction hood 6, as is known in the art.
The pressing device 5 is arranged in the area above a tool 7 which is fixedly seated on a horizontal spindle 8 positioned underneath the transport path 2 and with which the workpiece is machined at its underside. The pressing device 5 ensures that the workpiece during this machining is pressed properly against the transport path 2.
In the transport direction of the workpiece behind the spindle 8 a table roller 9 is provided which is seated on a horizontal axle arranged in the area underneath the transport path 2.
Often the workpieces are provided at least at their top side with a profiling by means of the tool 1.
A stop 35 is provided on the pressing plate 30 with which the position of the pressing plate 30 and thus of the pressing strips 19, 20 perpendicularly to the transport direction of the workpiece through the molding machine can be determined. The stop 35 in the embodiment is formed by an L-shaped angle piece which is fastened with one leg on the pressing plate 30. An adjusting screw 36 as a counter stop is provided laterally on the support 31 and projects through a threaded receptacle 37 fastened on a sidewall of the plate-shaped support 31. On the vertical leg of the stop 35 a stop element 38 is provided which is formed preferably by an adjusting screw. It is threaded into a threaded bore in the vertical leg of the stop 35 and secured in the adjusted position, respectively, by a locknut 39. The pressing plate 30 is slipped onto the support 31 to such an extent that the stop element 38 comes to rest on the counter stop 36 on the carrier (
The pressing plate 30, as illustrated in
The pressing strip 19 (
The pressing strip 19 is connected via screws 44, 45 rigidly with the pressing plate 30. By means of the pressing strip 19 the pressing device 5 rests against the profile section of the workpiece projecting farthest past the transport path 2.
The other pressing strip 20 is height-adjustable to a limited extent so that it can be adjusted to the respective profile on the top side of the workpiece. In
The pressing strip 20 is comprised of two strip elements 54 and 55 which can be adjusted relative to one another to a limited extent. The strip element 54 is a base member and has at its top side 56 two keys 57, 58 which are positioned at a spacing to one another and engage grooves 52, 53 on the underside of the stop plate 30. These grooves 52, 53 extend over the entire length of the stop plate 30. The upper strip element 54 has two threaded bores 59, 60 configured as blind bores into which the fastening screws 61, 62 (
As illustrated in
The lower end of the pressure spring 69, 70 is supported on the bottom 72 of a recess 73 in the strip element 55. The inner width of the recess 73 is greater than the diameter of the pressure spring 69, 70.
The strip element 55 is a pressing member and is of an L-shaped cross-section. One leg forms the front wall 74 of the pressure strip 21 while the other leg 75 is positioned in the same plane as the rear wall 65 of the strip element 54. The end face 76 of the leg 66 of the strip element 54 and the front side 77 of the front wall 74 of the strip element 55 are positioned in a common plane. The outer side of the leg 65 and 75 of the strip element 54, 55 are positioned in a common plane and parallel to the end face 76 or front side 77 of the two strip elements 54, 55.
The leg 75 of the strip element 55 has a guide portion 78 projecting in the direction toward the leg 66 of the strip element 55 with which the strip element 55 is guided on the front side 79 of the rear wall 65 of the strip element 54 facing the front wall 74 of the strip element 55.
The two pressure springs 69, 70 are received in the area between the leg 66 of the strip element 54 and the leg 74 of the strip element 55 in a sleeve 80 which guides the pressure springs and protects them against soiling and/or damage. The sleeves 80 are positioned on the underside of the leg 66 of the strip element 54 and project into the recesses 73 of the strip element 55.
As illustrated in
The pressure strip 20 is fastened with the screws 61, 62 on the underside of the pressure plate 30 in the area adjacent to the pressure strip 19. The two clamping screws 83, 84 are loosened so that the pressure springs 69, 70 move the strip element 55 downwardly in the direction of the templates 14 to such an extent that the strip element 55 will come to rest against them. Now the two clamping screws 83, 84 are tightened so that the two strip elements 54, 55 form a rigid unit. In accordance with the length of the slots 81, 82, the strip element 55 can be adjusted relative to the strip element 54 perpendicularly to the transport direction of the workpieces through the machine. Depending on the profile depth on the top side of the template 14, the pressing strips 20 illustrated in
In the adjusting device 21, two templates 14 or corresponding workpiece samples are clamped (
The templates 14 are manufactured like the templates for the tools, for example, based on CAD drawings for the workpiece or for the tool to be used for profiling. The profiled top side of these profile templates 14 correspond to the profile to be manufactured on the top side of the workpiece.
In order to be able to optimally support in the molding machine a workpiece that is to be machined on its profiled top side, first a template 14 or pattern or the like corresponding to this workpiece is produced first in the described way. Two identical templates 14 are clamped into the adjusting device 21 and are inserted into the recesses 86, 87 of the base frame 22 up to the stop 96. Now the two templates 14 are clamped by means of the quick clamping devices 92 to 94. The stop 96 for the templates 14 corresponds in its position to the corresponding stop in the machine for the workpiece to be machined. Subsequently, the pressing strip 19 is fastened in the described way on the underside of the pressing plate (stop plate) 30. As illustrated in
In the basic position the two strip elements 54, 55 are positioned to one another such that the pressing strip 20 has its minimum thickness. The clamping screws 83, 84 of the pressing strip 20 are now loosened so that the pressure springs 69, 70 move the strip element 55 in the direction toward the templates 14 until it comes to rests against them (
Depending on the configuration of the profile of the templates 14 further pressing strips 20 can be provided which, in the described way, are fastened on the underside of the pressure plate 30 and are also comprised of two strip elements 54, 55 moveable relative to one another. It is moreover possible to change the position of the strip elements 19, 20 when the highest point of the profile of the templates 14 is provided on the other side.
The pressing plate 30 with the adjusted pressing strip 19, 20 forms an exchangeable cassette which, after loosening the quick clamping device 29, can be removed from the adjusting device 21 and inserted into the molding machine which has the same type of quick clamping device. The stop position of the pressing plate 30 by means of the stops 36, 38 in the adjusting device 21 corresponds to the conditions within the molding machine. Accordingly, after adjustment, the pressing plate 30 with the pressing strips 19, 20 must be inserted into the molding machine only to such an extent that the pressing plate 30 is in its stop position. In this way, the pressing strips 19, 20 are positioned in the precise position with regard to the workpiece to be machined and passing through underneath.
The two pressing devices 4, 5 (
The described pressing device 5 in the form of the exchangeable cassette is used for quick and simple retrofitting of the machine. This exchangeable cassette is adjusted outside the molding machine on the adjusting device 21 in the way described above. Such an exchangeable cassette can also be used for pressing relative to the left spindle and/or for pressing relative to top or left spindle of the machine.
While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
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101 08 249 | Feb 2001 | DE | national |
Number | Name | Date | Kind |
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2699804 | Starnes | Jan 1955 | A |
4989443 | Sawdon | Feb 1991 | A |
4993464 | Englert | Feb 1991 | A |
5007469 | Englert et al. | Apr 1991 | A |
5290988 | Young | Mar 1994 | A |
5415212 | Lenton | May 1995 | A |
5477899 | Schmitt | Dec 1995 | A |
6505491 | Ochi et al. | Jan 2003 | B2 |
Number | Date | Country |
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26 17 617 | Nov 1977 | DE |
197 56 503 | Jun 1999 | DE |
205 657 | Oct 1923 | GB |
Number | Date | Country | |
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20020112780 A1 | Aug 2002 | US |