Priority is claimed to German Patent Application No. DE 10 2013 108 162.2, filed on Jul. 30, 2013, the entire disclosure of which is hereby incorporated by reference herein.
The invention relates to a method for manufacturing a pressing tool. The invention further relates to a pressing tool which can be produced by a method of this type.
Pressing tools of this type are conventionally used for connecting lengths of pipe, by crimping the lengths of pipe together using the pressing tool. For this purpose, the pressing tools comprise at least two pressing jaws, which can be moved towards one another and between which the lengths of pipe to be connected can be brought. As a result of moving the pressing tools towards one another, a deforming force is exerted on the lengths of pipe to be connected, and as a result the crimping together of the lengths of pipe is completed.
For reasons of wear protection, the pressing jaws are conventionally surface-hardened in various regions. Thus far, nitrocarburising for example has been used as a hardening method. Because this method can only achieve a small hardening depth, drawbacks as regards service life have had to be accepted thus far.
In an embodiment, the present invention provides a method for manufacturing a pressing tool. A blank, which is able to be hardened, at least in part, is shaped to a final size of a pressing jaw. Then, a laser beam is applied to at least one selected region of a surface of the pressing jaw so as to form at least one hardened surface layer.
The present invention will be described in even greater detail below based on the exemplary figures. The invention is not limited to the exemplary embodiments. All features described and/or illustrated herein can be used alone or combined in different combinations in embodiments of the invention. The features and advantages of various embodiments of the present invention will become apparent by reading the following detailed description with reference to the attached drawings which illustrate the following:
In an embodiment, the present invention provides possibilities for counteracting premature appearances of wear on the pressing tool, in particular on the pressing jaws thereof, and thus extending the service life.
A method according to an embodiment of the invention for manufacturing a pressing tool comprises the following steps, carried out successively in the order listed:
By manufacturing a pressing tool in this way, hardened surface layers can be produced on the pressing jaws, the hardness and hardening depth of said layers being large enough to achieve a long service life. Using a beam, namely the laser beam, means that selected local surface regions of the pressing tool can additionally be hardened, without also having to heat the entire pressing tool or the respective pressing jaw. As a result, a sharp delimitation between hardened regions and unhardened regions on the pressing tool or the respective pressing jaw can be achieved, in such a way that it is also possible, with high dimensional accuracy, for only the regions intended for hardening actually to be hardened. This high dimensional accuracy of the hardening is achieved because the action of the laser beam merely causes a small region of a surface layer to be heated, and the necessary very rapid cooling is brought about by the dissipation of the heat into the pressing tool or pressing jaw. Thus, neither the pressing tool nor the pressing jaw needs to be heated or to be cooled by a quenching medium, so as to form the hardened layer. The hardened layer is therefore formed by a relatively simple method, and thus relatively cost-effectively.
The blank used for manufacturing the pressing jaw may be forged or be manufactured by casting, in particular by fine casting.
In the configuration of claim 2, materials of a crystalline structure are used. Materials of this type can be hardened, or are favourable at least for surface hardening. Because a tempered steel is used, in particular a highly tempered steel, the hardened surface layer can be formed in the at least one selected region whilst the remainder of the pressing jaw still retains its ductile structure. This prevents brittle fracturing and associated cracking of the pressing jaw from occurring in the event of overloading. The ductile structure of the pressing jaw in the unhardened regions thus ensures sufficient deformation of the material, in the event of overload, for at most ductile fracturing to occur.
In the configuration of claim 3, sufficient thickness of the hardening layer is ensured to achieve sufficient wear resistance and thus a long service life.
In particular, the thickness of the hardened layer also constitutes the hardening depth over which the hardened layer extends from the surface of the pressing jaw.
So as to achieve constant hardness over the selected region, the thickness of the hardened layer should be substantially constant, in particular uniformly constant.
Alternatively, it may be provided that the thickness of the hardened layer varies or can vary between approximately 0.2 mm and approximately 1.5 mm, in particular between 0.5 mm and 1.2 mm.
In the configuration of claim 4, the at least one region subjected to a particularly high load when the lengths of pipe are crimped is affected by the hardening treatment. During the closing movement of the pressing jaws, the relevant transition from the die to the end face rubs along the outer circumference of the length of pipe to be crimped, and thus experiences a high mechanical load. Forming the hardened layer in the transition prevents premature wear from occurring at the transition.
In the configuration of claim 5, the edge itself remains unhardened or at least largely unhardened, in such a way that the edge still has some capacity to absorb pressure. For example, the edge may still have a ductile structure, whilst the hardened layer in this case is formed in the adjacent transition. The edge may be an outer edge, for example a longitudinal edge.
Alternatively, the at least one selected region may even extend into the edge or beyond the edge. As a result, the hardened layer includes the edge, and so premature edge wear is counteracted.
The edge is understood to be a linear extension or the region of a linear extension or the region of a linear extension in which two faces or sides of the pressing jaws border or meet one another at an angle. The edge is thus formed by the line of intersection of two faces or sides, at an angle to one another, of the pressing jaws or by the region of the line of intersection. In particular, the edge forms a shared border of the two faces or sides, at an angle to one another, of the pressing jaws. For protection against injuries, the edge is preferably made rounded or bevelled.
In the configuration of claim 6, machining time is reduced by not lasing the entire transition from the die to the end face. As a result of only lasing the portion or portions closest to the central axis of the die, the hardened layer formed in the transition is interrupted at least once or repeatedly. As a result, potential tear formation, occurring for example over the hardened portion or portions, is effectively counteracted.
As a result of only the portion or portions closest to the central axis of the die being lased, the regions in the transition from the die to the end face, which experience a particularly high mechanical load during crimping, are still included in the hardened layer.
The central axis is understood to be the axis which is coincident with, or parallel to but at a distance from, the longitudinal axis of the lengths of pipe to be crimped, and which is positioned in the centre of the die formed by the pressing jaws.
In the configuration of claim 7, the at least one region for the hardening treatment is involved, which experiences a particularly high load when lengths of pipe are crimped. An actuation device acts on this region, namely the contact face or contact surface, thereby pressing the pressing jaws against the lengths of pipe to be crimped, so as to exert a pressing force. For this purpose, the contact face or contact surface is loaded for example by a drive roller of the actuation device. The contact face or contact surface thus experiences a high mechanical load. Forming the hardened layer prevents premature wear from occurring.
The selected region may extend on the contact surface into or beyond a rounded ramp for the running or sliding element. As a result, the rounded ramp is also included in the hardened layer brought about by the laser beam.
Alternatively, it may also be provided that the selected region extends on the contact surface and ends before or at a rounded ramp for the running or sliding element. This saves machining time, since the rounded ramp itself is excluded from the hardening.
In the configuration of the first alternative according to claim 8 and/or the configuration of the second alternative according to claim 8, the edge itself remains unhardened or at least largely unhardened, in such a way that the edge still has some capacity to absorb pressure. For example, the edge may still have a ductile structure, whilst the hardened layer is in this case formed in the adjacent region of the contact surface. The edge may be an outer edge, for example a longitudinal edge.
Alternatively, the at least one selected region may also extend into or beyond the edge. As a result, the edge is included in the hardened layer, in such a way that premature edge wear is counteracted.
In the configuration of claim 9, machining time is saved, since not the whole contact surface is lased. Since merely the strip or strips are lased, the hardened layer formed is interrupted at least once or repeatedly. As a result, potential tear formation, for example via the hardened strip or strips, is also effectively counteracted.
Since the strip or strips extend with a varying width over the longitudinal extension thereof, the contact surface can be adjusted selectively as regards the spread of the hardened layer. For example, by way of longitudinal portions of the contact surface having a particularly high pressure load by means of the running or sliding element, the strip or strips are each to be configured with an increasing width, in particular a width increasing substantially linearly, in such a way that the resulting hardened layer accordingly increases in width. As a result of this increase in the width of the hardened layer, any wobbling of the running or sliding element engaging thereon is particularly effectively counteracted, and a high positional stability for the running or sliding element is thus achieved in a simple manner.
In the configuration of claim 10, the hardened layer is further prevented from breaking away at the edge. The edge may be an edge of the above-disclosed type.
The configuration of claim 11 and similarly the configuration of claim 12 each target the advantages of the configurations of claims 9 and/or 10, the configuration of claim 11 and the configuration of claim 12 each being a particularly expedient form of the hardened layer.
In the configuration of claim 12, the lased strips are at a greater distance from one another at one end than at the other end. In this region, this greater distance between the ends particularly counteracts any wobbling of the running or sliding element engaging thereon, and thus causes a higher positional stability for the running or sliding element to be achieved.
The strips should each extend away from one another in the longitudinal extensions thereof, in the direction of the running or sliding movement carried out by the running or sliding element during the pressing process. As a result, the positional stability brought about by the strips for the sliding or running element increases with increasing loading of the contact surface by the running or sliding element. For example, in this case the strips may extend in an upright V in the direction of the running or sliding movement carried out by the running or sliding element during the pressing process.
The strips may be formed with substantially equal widths in relation to one another. The strips may also be positioned axially symmetrically to one another about the longitudinal central axis of the pressing jaw.
It is also conceivable for the strips to become wider in the direction of the running or sliding movement carried out by the running or sliding element during the pressing process, preferably in the same shape and/or increasing in width in the same way as one another. As a result, the surface pressure on the contact surface, which increases as the stroke of the running or sliding element increases, is taken into account, so as to achieve effective wear protection by way of the hardened layer.
In an embodiment, the regions of a pressing jaw, which are particularly relevant to wear, are taken into account and are lased so as to form the desired hardened surface layer.
An embodiment of the invention further comprises a method for manufacturing a pressing tool, said method having steps for:
A further embodiment of the invention further comprises a pressing tool which is or can be manufactured by a method of the above-disclosed type.
Preferably, the pressing jaws 1 and 1′ are formed with substantially the same construction. The longitudinal extensions of the pressing jaws 1 and 1′ extend beyond the intermediate member 110 on both sides, the pressing jaws 1′ each having a contact face 5 on one projecting side and each having a die 2 on the other projecting side.
The die 2 forms an action surface, via which the pressing jaws 1 and 1′ press against a length of pipe, which is received between them and is to be crimped, for example of a pipe connection. The respective die 2 is for example in the form of a half-cylinder, sealing joints 120 and 130 being formed by the mutually opposing end faces of the respective dies 2 when the die is in the closed state as shown in
The contact face 5 of the pressing jaws 1 and 1′ is formed with the aim that a running or sliding element such as a drive roller can be brought into operative contact therewith. The running or sliding element may be part of a drive device for actuating the pressing tool 100. When the pressing tool 100 is actuated, the pressing jaws 1 and 1′ are moved towards one another in the region of the die 2 thereof. For this purpose, the respective contact face 5 may be formed with a corresponding slant, in such a way that the running or sliding element can move in the direction of arrow 200 on the contact face 5, to actuate the pressing jaws 1 and 1′.
The die 2 of the pressing jaw 1.1 further comprises for example at least two peripheral portions, in particular three peripheral portions 26, 27 and 28, of which the peripheral portions 26 and 28 have a different diameter from the peripheral portion 27, the diameters of the peripheral portions 26 and 28 being substantially equal to one another.
The end surfaces 7 and 8 of end faces 3 and 4 are adjacent to the die 2 on both sides, and serve to form the sealing joint 120 or 130.
It is provided that a laser beam acts on at least one or two of these portions 12, 13 and 14 so as to form a hardened surface layer. It may also be provided that the portions 12, 13 and 14 are all lased.
The transition from the die 2 to the end face 3 and the transition from the die 2 to the end face 4 are preferably arranged at substantially the same distance from the central axis 19 of the die 2. In the transition from the die 2 to the end face 3 and in the transition from the die 2 to the end face 4, the selected region 12.1 and the selected region 13.1 respectively extend into the opposing edges 10 and 11 which preferably form outer edges.
A further selected region 14.1, which has been lased, relates to the contact surface 6 of the contact face 5. As a result of the lasing, the hardened layer 40 is also formed therein. The selected region 14.1 likewise extends therein into the opposing edges 10 and 11. For example, the selected region 14.1 extends beyond the arc portion 9 of the rounded ramp 25.
Components of the pressing jaw 1.2 of
Inter alia, the pressing jaw 1.2 of
The single strip 20 preferably extends in the direction of the running or sliding movement of a running or sliding element.
Preferably, at least one of the strips 21 and 22 has a constant width in the direction of the longitudinal extension thereof. The strips 21 and 22 may also each have a constant width in the direction of the longitudinal extensions thereof. It is also conceivable for the strips 21 and 22 to be formed with substantially the same width as one another.
Preferably, the strips 23 and 24 extend away from one another along the arrow 200, in the direction of the running or sliding movement carried out by the running or sliding element during the pressing process.
The longitudinal extension of the strips 23 and 24 may extend as far as or into the rounded ramp 25, in particular as far as, into or beyond the arc portion 9 thereof.
The strips 23 and 24 each have a constant width in the direction of the longitudinal extensions thereof. Preferably, the strips 23 and 24 are formed with substantially the same width. The strips 23 and 24 may also be formed axially symmetrically with respect to one another about the longitudinal central axis 29 of the pressing jaw 1.6.
In a departure from the pressing jaw 1.6 of
Preferably, the strips 23′ and 24′ extend away from one another along the arrow 200, in the direction of the running or sliding movement carried out by the running or sliding element, the strips 23′ and 24′ simultaneously increasing in width in this direction, preferably in the same shape and/or increasing in width in the same way as one another.
While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive. It will be understood that changes and modifications may be made by those of ordinary skill within the scope of the following claims. In particular, the present invention covers further embodiments with any combination of features from different embodiments described above and below. Additionally, statements made herein characterizing the invention refer to an embodiment of the invention and not necessarily all embodiments.
The terms used in the claims should be construed to have the broadest reasonable interpretation consistent with the foregoing description. For example, the use of the article “a” or “the” in introducing an element should not be interpreted as being exclusive of a plurality of elements. Likewise, the recitation of “or” should be interpreted as being inclusive, such that the recitation of “A or B” is not exclusive of “A and B,” unless it is clear from the context or the foregoing description that only one of A and B is intended. Further, the recitation of “at least one of A, B and C” should be interpreted as one or more of a group of elements consisting of A, B and C, and should not be interpreted as requiring at least one of each of the listed elements A, B and C, regardless of whether A, B and C are related as categories or otherwise. Moreover, the recitation of “A, B and/or C” or “at least one of A, B or C” should be interpreted as including any singular entity from the listed elements, e.g., A, any subset from the listed elements, e.g., A and B, or the entire list of elements A, B and C.
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