Pressing tool with pressing jaws

Information

  • Patent Grant
  • 6457338
  • Patent Number
    6,457,338
  • Date Filed
    Monday, October 2, 2000
    24 years ago
  • Date Issued
    Tuesday, October 1, 2002
    22 years ago
Abstract
The invention relates to a pressing tool (1) with pressing levers (2) which are connected to one another by a connecting link plate (7, 8) such that they can be rotated in a tong-like manner and each of which each provides an upper, free mouth end (14, 16), there being provided a monitoring device (13) which only allows an open position of the pressing levers (2) which is suitable for the release of a blank (42) to be achieved if a full pressing action, with a minimum closing position of the pressing levers (2) being achieved in the process, has been carried out beforehand, a mechanical, electronic or electrical sensor (15) being disposed on one of the pressing levers (2) for the purpose of checking the relative positioning of the pressing levers (2) in relation to one another. In order to achieve an improvement, it is proposed that the sensor (15) be disposed in the upper, free mouth end (14) of the one pressing lever (2).
Description




RELATED/PRIORITY APPLICATION(S)




This application claims priority from German Application No. 199 49 703.6, filed on Oct. 15, 1999, and German Application No. 100 10 601.3, filed on Mar. 3, 2000.




The invention relates first of all to a pressing tool with pressing levers which are connected to one another by a connecting link plate such that they can be rotated in a tong-like manner and each of which provides an upper free mouth end, there being provided a monitoring device which only allows an open position of the pressing levers which is suitable for the release of a blank to be achieved if a full pressing action, with a minimum closing position of the pressing levers being achieved in the process, has been carried out beforehand, a mechanical, electronic or electrical sensor being disposed on one of the pressing levers for the purpose of checking the relative positioning of the pressing levers in relation to one another.




Pressing tools of this type are known, radial pressing of blanks, for example sanitary fittings, that is to say the reduction in the tube or sleeve diameter, usually taking place by means of pressing tools with pressing levers and/or pressing jaws which are moved towards one another via cam tracks, located at the end located opposite a pressing jaws, and associated rollers of a conventional pressing machine. The operation of monitoring whether pressing has taken place in full proves problematic in the case of the radial pressing. In order to achieve the desired profile depth, full closure of the pressing jaws is necessary. An incomplete pressing action may have its basis, for example, in the power of the drive being too low. Furthermore, deformations or rupturing of the pressing jaws and/or pressing levers or damage to the pressing tool may result in incomplete closure of the pressing jaws. In this respect, different solutions for monitoring the pressing action which aim for interaction between drive machine and pressing jaws are known. It is thus known, for example, to provide a pressing jaw with a gap sensor which senses the closing position of the pressing jaw on the inner side remote from the mouth end and transmits a corresponding signal to the machine, which reacts suitably. Further solutions operate with a coding of the pressing jaws for example by magnets. In this case, monitoring of the position of the pressing jaw and of the associated end positions of the machine rollers is carried out by the machine, for which purpose it is necessary to have a displacement-measuring mechanism and evaluating logic system in the machine.




In relation to the prior art described above, a technical problem of the invention is seen as the provision of a pressing tool with pressing levers of the type in question which is improved as far as monitoring a full pressing action is concerned.




This problem is solved at least and in essence in the case of the subject matter of claim 1, this being based on the fact that the sensor is disposed in the upper free mouth end of the one pressing lever. As a result of this configuration, the closing position of the pressing lever and/or jaws in the region of the upper, free mouth ends, which are to be moved towards one another, is monitored. The pressing jaws are thus reliably monitored to the effect that they are fully closed towards the end of a pressing action. The sensor provided monitors here the spacing between the two mouth ends and only when a preferably fully closed position of the pressing jaws is achieved, that is to say when the mutually facing surfaces of the upper, free mouth ends, which are substantially the furthest away from the centre of rotation, butt against one another, does it allow an open position of the pressing jaws which is suitable for the release of a blank.




Since the sensor, for sensing the pressing-jaw position, is disposed in the region of the upper, free mouth end of a pressing lever, it is ensured, in contrast to the known solutions, that any rupturing of the pressing levers or pressing jaws in the front region is sensed since, in this case, there is no contact between the front ends, that is to say the upper, free mouth ends. It is preferred that, during a pressing operation, once a predetermined closing angle of the pressing levers in relation to one another has been achieved, opening of said levers for the release of the blank can only take place following full pressing action, that is to say following full closure of the pressing jaws. Accordingly, as from the predetermined closing-angle position, a full pressing action of the blank is absolutely necessary in order for the pressing tool to be removed thereafter. Such a principle is known in manual pressing tools, for example crimping tongs. These can only be opened again once the closed position has been achieved. The blocking mechanism used in these tongs preferably reacts to the angle position of the tool/tong handles. Since use is mostly made of a toggle-lever mechanism, a relatively precise check of the closed tongs is achieved, in this construction, even in the case of a relatively imprecise blocking catch. Since, in the case of the pressing levers which form the basis here, there is no such force enhancement, that is to say a lever advantage by virtue of toggle levers, the blocking mechanism has to be designed very precisely. This is achieved according to the invention by a division of the latching and blocking functions.




The invention also relates to a pressing tool with pressing levers which are connected to one another by a connecting link plate such that they can be rotated in a tong-like manner, with the interposition of a rolling body, and which define a mouth end, there being provided a monitoring device which only allows an open position of the pressing levers which is suitable for the release of a blank to be achieved if a full pressing action, with a minimum closing position of the pressing levers being achieved in the process, has been carried out beforehand, a mechanical release pin being disposed in one of the pressing levers for the purpose of checking the relative positioning of the pressing levers in relation to one another. In order to specify here a pressing tool with pressing levers of the type in question which is formed in improved manner as far as the monitoring of a full pressing action is concerned, it is proposed that the release pin interacts with a blocking slide which has a blocking pin, which blocking pin, if the pressing action is incomplete, prevents an opening movement of the pressing levers about the rolling body. As a result of this configuration, there is a mechanical locking if the minimum closing position of the pressing levers is not achieved. The sensor, which is disposed in the upper, free mouth of the one pressing lever, causes displacement of the blocking pin into the blocking position and securing of the blocking pin in this blocking position. The latter can be achieved, for example, in that the blocking pin engages in a recess of a tool which is secured in relation to the pressing lever or moves against the rolling body in the course of an attempted opening pivoting movement of the pressing lever.




The invention also relates to a pressing tool with pressing levers which are connected to one another by a connecting link plate such that they can be rotated in a tong-like manner and which define a -mouth end, there being provided a monitoring device which only allows an open position of the pressing levers which is suitable for the release of a blank to be achieved if a full pressing action, with a minimum closing position of the pressing levers being achieved in the process, has been carried out beforehand, a mechanical sensor being disposed in one of the pressing levers for the purpose of checking the relative position of the pressing levers in relation to one another, the mechanical sensor, in the case of incorrect closure of the pressing levers, triggering a mechanical locking mechanism in the region of the connecting link plate. In order to provide here a pressing tool with pressing levers of the type in question which is improved as far as the monitoring of a full pressing action is concerned, it is proposed that the locking mechanism be covered towards the outside by the connecting link plate. As a result of this, the locking mechanism, i.e. the means for blocking movement of the pressing levers into the open position, is positioned in a concealed location beneath the connecting link plate and, accordingly, protected against contamination and unauthorized manipulation. Furthermore, by virtue of this arrangement of the locking mechanism in the vicinity of the point of rotation, the lever forces acting on the components, in particular blocking pin, which bring about the locking action are kept low, this counteracting overloading of the blocking element or fatigue of the material of the same.




The invention additionally relates to a pressing tool with pressing levers which are connected to one another by a connecting link plate such that they can be rotated in a tong-like manner and each of which provides an upper, free mouth end, there being provided a monitoring device which only allows an open position of the pressing levers which is suitable for the release of a blank to be achieved if a full pressing action, with a minimum closing position of the pressing levers being achieved in the process, has been carried out beforehand, a mechanical, electronic or electrical sensor being disposed on one of the pressing levers for the purpose of checking the relative positioning of the pressing levers in relation to one another. According to the invention, a pressing tool with pressing levers of the type in question is advantageously developed to the effect that the monitoring device is disposed in its entirety in the interior of a pressing lever. As a result of this configuration, the monitoring device is advantageously protected against contamination and damage from the outside.




The invention also relates to a pressing tool with pressing levers according to the preamble of claim


1


in which in this case, for the advantageous development of a pressing tool of the type in question, it is proposed that the monitoring device be disposed in a sunken or planar manner in relation to the outer surface of the pressing lever, as a result of which the monitoring device does not adversely affect the thickness of the pressing-jaw.




The invention additionally relates to a pressing tool with pressing levers according to the preamble of claim


1


. In order advantageously to develop a pressing tool of the type in question, it is proposed that the sensor, with the possible exception of a sensor tip, be disposed in the interior of a pressing lever. As a result of this configuration, the sensor is kept in a concealed position and is protected against damage and contamination. If appropriate, merely a sensor tip projects beyond the outer surface of the pressing lever.




The invention also relates to a pressing tool with pressing levers according to the preamble of claim


1


in which, for the advantageous development of the same, it is proposed that the sensor be disposed in a sunken or planar manner in relation to the outer surface of the pressing lever.




Irrespective of the configuration of the pressing tool according to the invention, it is also proposed that the sensor or the release pin be disposed in the upper, free mouth end of the one pressing lever. In the case of a pressing tool according to the invention in which the pressing levers are connected to one another such that they can be rotated in a tong-like manner, with the interposition of a rolling body, it is advantageously provided that the sensor or the release mechanism interacts with a blocking slide which has a blocking pin, which blocking pin, if the pressing action is incomplete, prevents an opening movement of the pressing levers about the rolling body. It is also advantageous, in the case of pressing tools of the type in question in which the sensor or the release mechanism, in the case of incorrect closure of the pressing levers, triggers a locking mechanism in the region of the connecting link plate, for the locking mechanism to be covered towards the outside by the connecting link plate. It is also advantageous for the monitoring device to be disposed in its entirety in the interior of a pressing lever. In addition, provision may also be made for the monitoring device to be disposed in a sunken or planar manner in relation to the outer surface of the pressing lever. In an advantageous development, provision is made for the sensor, with the possible exception of a sensor tip, to be disposed in the interior of a pressing lever. It is also proposed that the sensor be disposed in a sunken or planar manner in relation to the outer surface of the pressing lever. It proves advantageous for the sensor, if the pressing action is incomplete, to trigger mechanical blocking between the connecting link plate and the one pressing lever. As a result of this, the pressing lever which can be pivoted about a pin secured in the connecting link plate is blocked mechanically against the connecting link plate, which is stationary in relation to said pressing lever, said blocking action being brought about, for example, by means of a blocking element which is disposed in the preferably sensor-accommodating pressing lever and interacts with the connecting link plate for blocking purposes. In a preferred configuration, provision is made in this respect for a blocking slide to be disposed in the one pressing lever, with a blocking pin projecting in a recess of the connecting link plate, and for the blocking pin, if the pressing action is incomplete, to run against a blocking projecting portion in the recess of the connecting link plate. It is preferable here for the blocking slide, with the blocking pin, to be disposed in a concealed position of the pressing lever, with the blocking pin, in an overlap region of pressing lever and connecting link plate, projecting out of the pressing lever into the recess which is formed in this overlap region on that side of the connecting link plate which is directed towards the pressing lever. Said recess is preferably formed in a link-like manner, with a blocking projecting portion which can also preferably be overrun by the blocking pin during the pivoting movement of the pressing levers. If the pressing action is incomplete and an attempt is then made to open the pressing levers, said blocking projecting portion stands in the way of the pivoting path of the blocking pin, which is coupled to the pressing lever, with the result that an opening pivoting movement of the pressing levers can be effected at least only over a relatively small angle range, said angle range not however allowing the release of the blank. Provision is also made for the blocking slide to project under biassing action into the blocking position of the blocking pin, and said biassing can only be released in the case of a full pressing action. For this purpose, the blocking slide is preferably subjected to the action of a spring which spring, at the same time, makes it possible for the blocking pin, in the course of a pivoting closing movement of the pressing levers, to overrun the blocking projecting portion within the recess of the connecting link plate. A tension spring is further provided in this respect. In the case of full, correct pressing action, the biassing of the blocking slide into the blocking position of the blocking pin can be released by the sensor, which is disposed in the upper, free mouth end of the one pressing lever, for the purpose of overrunning the blocking projecting portion of the recess during the opening pivoting movement of the pressing levers. It proves advantageous in this respect for the blocking slide to be subjected to the action of a latching pin which, in the case of full pressing action, displaces the blocking slide into the release position. In this way, the division according to the invention of the latching and blocking functions is achieved, provision also preferably being made for the latching pin to be biassed into the release position of the blocking slide, and, in the case of full pressing action, for the biassing to be relieved. It is preferably the case here that the latching pin is subjected to the action of a compression spring which is loaded in the course of an opening pivoting movement of the pressing levers, following a full pressing action. The force of the spring which acts on the latching pin is here selected to be greater than that of the spring, in particular tension spring, which biasses the blocking slide, with the result that the latching pin, biassed in this way, in the case of a full pressing action and the associated release of the same, displaces the blocking slide and its blocking pin into the release position counter to the blocking-slide biassing. As has already been mentioned, build-up of the biassing of the latching pin is effected preferably in the course of an opening pivoting movement of the pressing jaw, following a full pressing action, in the manner of an energy store. It is preferred here, during this opening pivoting movement of the pressing levers, for the blocking slide and its blocking pin to be supported on a flank of the connecting-link-plate recess and, via the blocking slide, for the latching pin to be displaced, in its bearing bore or the like, into a latching position counter to the force of the compression spring which acts on said latching pin. It is also preferred for the sensor, in the upper, free mouth end of the one pressing lever, to be formed by a section of an end release pin which is disposed in the region of the end surface directed towards the other pressing lever, and it is also proposed in this respect that the latching pin be urged, by the release pin, into a blocking position, in which the biassing is inhibited, and, when the release pin is subjected to the action of the other pressing jaw, that the biassing be relieved for the purpose of displacing the blocking slide into the release position. It proves particularly advantageous here for the release pin itself to be subjected to biassing which urges the latching pin into the latching position and can be applied, for example, by means of a compression spring. In the case of full closure of the pressing levers, in which the mutually facing end surfaces of the pressing levers come into abutment, the release pin is subjected to the action of the other pressing lever, preferably by means of the end surface thereof which is directed towards the one pressing lever, such that the release pin is moved counter to its biassing, with the result that the latching pin is displaced into the release position, for the purposes of forcing the blocking slide into a position in which the blocking between blocking pin and blocking projecting portion is released. It proves particularly advantageous for the free end surface of the release pin which is to be acted on to be set back from that end surface of the pressing lever which is directed towards the other pressing lever, and for the opposite end surface of the other pressing lever, which brings about the release, to have a corresponding elevation. This avoids the situation where the latching pin passes into the release position by way of accidental contact with the release pin. In addition, in a further configuration of the subject matter of the invention, provision is made for an adjustable stop for the release pin to be disposed in the other pressing lever, this enabling precision adjustment of the unblocked position. Provision may also be made for the latching pin to be formed in one piece with the blocking slide. Furthermore, in an alternative configuration of the subject matter of the invention, it is proposed that the release pin has a run-on slope associated with the latching pin for the purpose of displacing the latching pin and/or the blocking slide into the release position during a pressing action. Alternatively, the configuration may also be selected such that the latching pin, which acts on the blocking slide or is formed in one piece therewith, has a run-on slope which interacts with the release pin for the purpose of displacing the latching pin. In order to keep the latching pin and/or the blocking slide with the blocking pin in the release position following a full pressing action over the entire opening pivoting path of the pressing levers, latching of the latching pin and/or of the blocking slide is advantageously provided, it being possible, in an exemplary configuration, for this to be achieved such that the latching pin engages in a latching recess of the release pin following displacement into the release position, it being possible for said latching recess of the release pin to be, for example, in the form of an annular groove into which a tip of the latching pin and/or of the blocking slide penetrates. In this latching position, the release pin, which forms a mechanical sensor, has been moved away from the sensor position, i.e. it cannot be subjected to the action of the stop, which is disposed in the other pressing lever. This latching position of the release pin is only achieved again in the course of further opening pivoting movement of the pressing levers, for which purpose provision is advantageously made for the release pin to be biassed into a sensor position, i.e. into a position which is subjected to the action of the stop of the other pressing lever. As an alternative to the abovementioned configuration where the release pin is set back in relation to the free end surface of the pressing lever associated with the release pin and the opposite stop, which brings about the release, projects beyond the associated end surface of the pressing lever, it is proposed that, when the pressing levers are moved together, both the release pin and the stop project beyond the associated end surface. It is also proposed that the blocking pin be spring-biassed into the blocking position. It proves particularly advantageous for the release pin, which can be released at an angle to the blocking pin, to have a run-on slope which, in the case of full pressing action, moves the blocking pin into the release position, preferably counter to the abovementioned spring-biassing. The blocking pin or the blocking slide is preferably disposed here at an obtuse angle to the release pin, within a common plane. An obtuse angle of from 80° to 160° is preferred. It also proves advantageous for the blocking pin, in the release position, to be secured by latching, the latching of the blocking pin also being released during the opening movement for the purpose of reactivating the monitoring device. The mechanical locking of the pressing levers, if the pressing action is incomplete, is achieved in a configuration according to the invention in that said mechanical locking is achieved by a blocking pin which is guided in the pressing jaw and projects into a recess provided in that side of the connecting link plate which is directed towards the pressing jaw. Accordingly, the blocking pin interacts with a component of the pressing tool which is rotationally fixed in relation to the pressing levers—the connecting link plate—this configuration additionally providing for the locking mechanism to be covered towards the outside by the connecting link plate. If the pressing levers are connected to one another such that they can be rotated in a tong-like manner, with the interposition of a rolling body, then said rolling bodies are also overlapped by the connecting link plate. A further alternative locking method presents itself here, for which purpose it is proposed that associated recesses for the rolling body be formed in the pressing jaws, these leaving a free space between a recess and the rolling body during the closure of the pressing jaws, and that the blocking pin, which has moved into said free space, can only be moved into the release position by movement of the release pin which takes place during a full pressing action. Accordingly, following an incomplete pressing action, the blocking pin passes with blocking action into the free space between recess and rolling body, with the result that rotation of the pressing levers in the opening direction is prevented. In addition, it proves advantageous in this respect for two rolling bodies with associated recesses to be disposed one beside the other in the pressing jaws at different distances from the mouth. It is also proposed in this respect that the blocking pin interacts with the rolling body which is further away from the mouth. In order, following an incomplete pressing action and associated locking of the pressing levers, to enable removal of the pressing tool, for example in the case of damage to the blank or provision of an incorrect blank, in a further development of the subject matter according to the invention provision is made, following an incomplete pressing action, for it to be possible to achieve the release position of the blocking pin by an emergency unlocking action. This emergency unlocking action can preferably be carried out manually by the user. Provision is thus made for the emergency unlocking action to act on the release pin, which can displace the blocking pin into the release position. It is possible, for example, for an exposed handle connected to the release pin to be provided here. Alternatively, it is also possible for an emergency unlocking action to take place by displacement of the adjustable stop, which acts on the release pin. It is thus possible for an accompanying emergency unlocking handle to be fitted such that it acts rearwardly against the adjustable stop for the purpose of displacing the same in the direction of the release pin, as a result of which the latter is moved into the position in which the blocking pin is released. If the adjustable stop is in the form of an adjusting screw, said displacement for emergency unlocking purposes can be carried out by means of a rearwardly fitted screwing tool. It is also alternatively proposed for the emergency unlocking action to act directly on the blocking pin. It is thus possible, for example, for a handle, for emergency unlocking, to be associated with the release pin and/or the stop or the blocking pin, said handle accompanying the pressing tool as a loose part. Provision may also be made for the handle to be formed as an extension of the blocking pin and, for the pulling or pushing actuation of the blocking pin into the release position, to project laterally beyond the pressing lever. As a result of this configuration, the handle serving for emergency unlocking purposes is secured in captive fashion on the pressing tool, and, by virtue of the connection of the handle to the blocking pin, this, at the same time, provides a visual signal for registering the current position of the monitoring device. The pressing tool according to the invention formed in the manner described may, on account of the sensors and/or locking elements being disposed solely within it, be associated with a conventional, preferably electrically driven pressing machine. Alternatively, or even in combination therewith, provision may also be made for the sensor, which is disposed in the upper, free mouth end of the one pressing lever, to operate electrically or electronically. Until the full pressing action, i.e. until full closure of the mouth, takes place, an electric or electronic signal is supplied to the pressing machine acting on the pressing levers, or to the drive thereof, with the result that it is only following a full pressing action of a fitting or the like that said pressing machine switches off and moves back for the release of the pressing levers. This electronic control of the pressing machine via the electronic or electrical sensor disposed at the upper, free mouth end preferably operates in addition to the mechanical locking of the pressing levers. As a further configuration, a visual signal may be provided in the pressing tool in addition to mechanical locking and/or electronic sensor control of the pressing machine. It is thus possible for a part which is to be displaced preferably mechanically, thus, for example in the case of mechanical locking of the pressing levers, the blocking pin, to be visible, for example, through a viewing window, an initially visible, for example red-coloured, region indicating that the pressing action is incomplete. If this pressing action, in contrast, has been carried out correctly, then this results, via the sensor disposed in the upper, free mouth end, in a displacement of the part which can be seen through the window, for example the blocking pin, whereupon another, for example green-coloured, region becomes visible for the purpose of indicating this full pressing action. The entire mechanism is integrated in a pressing lever and, as a result, is protected against contamination. Any openings which may be necessary for the fitting of the mechanism or for emergency unlocking purposes are preferably closed. Alternatively, it is also possible for the mechanism to be protected against the penetration of dirt by cylindrical guides with narrow gaps. The mechanical monitoring device according to the invention can be used not just in the case of straightforward pressing jaws with fixed geometry but also in the case of closing jaws for closing-chain pressing tools and pressing jaws for exchangeable inserts.











The invention is explained in more detail hereinbelow with reference to the accompanying drawing, which illustrates merely a number of exemplary embodiments and in which:





FIG. 1

shows a partially sectioned view of a pressing tool according to the invention with the monitoring device in an unblocked position;





FIG. 2

shows the section according to the line II—II in

FIG. 1

;





FIG. 3

shows the pressing tool, partially in section, in a perspective illustration;





FIG. 4

shows an exploded illustration of the pressing tool;





FIG. 5

shows an illustration in detail form of the pressing levers held in the open position;





FIG. 6

shows a follow-up illustration to

FIG. 5

illustrating an intermediate position during a closing movement of the pressing levers;





FIG. 7

shows a further follow-up illustration of the pressing levers during a closing movement;





FIG. 8

shows an illustration in detail form from

FIG. 7

illustrating the monitoring device in the blocking position;





FIG. 9

shows the closed position of the pressing levers;





FIG. 10

shows the enlargement of the monitoring device according to the position in

FIG. 9

, in which a blocking pin has been displaced into the release position;





FIG. 11

shows an intermediate position of the pressing levers during an opening movement of the same following completion of closure according to

FIG. 9

;





FIG. 12

shows a partially sectioned illustration in detail form according to

FIG. 9

, but with the pressing mouth not fully closed;





FIG. 13

shows the position blocked in the opening direction of the pressing levers by a blocking pin when an attempt is made to open the pressing levers from the position according to

FIG. 12

;





FIG. 14

shows a schematic illustration of the monitoring device in a position according to

FIG. 5

;





FIG. 15

shows the schematic illustration in a position of the monitoring device according to

FIG. 6

, that is to say in the blocking position;





FIG. 16

shows the schematic illustration of the monitoring device in a position according to

FIG. 9

, with displacement of the blocking pin into the release position;





FIG. 17

shows a perspective illustration of a pressing tool in a second embodiment;





FIG. 18

shows an illustration corresponding to

FIG. 6

but in relation to the embodiment according to

FIG. 17

;





FIG. 19

shows a further embodiment of- the pressing tool as a closing-chain pressing tool;





FIG. 20

shows a perspective exploded illustration of the pressing tool in a further embodiment, said illustration corresponding to

FIG. 4

;





FIG. 21

shows the pressing tool according to

FIG. 20

in a partially sectioned view, with the monitoring device in an unblocked position;





FIG. 22

shows an illustration in detail form of the pressing levers held in the open position;





FIG. 23

shows the monitoring device illustrated in the blocking position;





FIG. 24

shows the closed position of the pressing levers;





FIG. 25

shows an intermediate position of the pressing levers during an opening movement of the same following completion of closure according to

FIG. 24

;





FIG. 26

shows a partially sectioned view illustration of a pressing tool according to the invention with the pressing mouth not fully closed, in a further embodiment having a handle for emergency unlocking purposes;





FIG. 27

shows an illustration corresponding to

FIG. 26

but illustrating a further embodiment of the pressing tool with emergency unlocking;





FIG. 28

shows a further perspective exploded illustration corresponding to

FIG. 4

but in relation to a further embodiment of a pressing tool;





FIG. 29

shows a partially sectioned view illustration of the pressing tool according to

FIG. 28

with associated closing chain;





FIG. 30

shows a partially sectioned illustration in detail form of the pressing levers in the open position;





FIG. 31

shows a follow-up illustration to

FIG. 30

illustrating an intermediate position during a closing movement of the pressing levers and the blocking catch activated;





FIG. 32

shows the closed position of the pressing levers; and





FIG. 33

shows an intermediate position of the pressing levers during an opening movement of the same following completion of closure according to FIG.


32


.











A pressing tool


1


for pressing blanks


42


, e.g. sanitary fittings or the like, is illustrated and described first of all with reference to FIG.


1


.




This pressing tool


1


has, in conventional manner, two pressing levers


2


, one end of each of which is formed as a pressing jaw


3


. In the region of the ends which are located opposite the pressing jaws


3


, the pressing levers


2


have cam tracks


4


for activation by schematically illustrated rollers


5


of a pressing machine (not illustrated).




For the tong-like action of the pressing levers


2


, the latter are mounted pivotably between two connecting link plates


7


,


8


by means of bolts


6


. The bolts


6


pass through appropriately positioned bores


9


in the connecting link plates


7


,


8


. To prevent withdrawal, the bolts


6


are provided, at the surface of the connecting link plates


7


,


8


which is directed away from the pressing levers


2


, with collar-forming washers


11


which can be fastened on the bolt


6


by means of screws


10


. The pressing levers


2


disposed in this way are connected to one another in a rotatable manner with the interposition of two rolling bodies


52


which are disposed one beside the other at different distances from the pressing mouth


12


and are covered towards the outside by the connecting link plates


7


,


8


, for which purpose recesses


54


,


55


are formed in the pressing levers


2


, these leaving a free space


56


,


57


between the recesses


54


,


55


and the rolling bodies


52


,


53


during the closure of the pressing levers


2


. Furthermore, the pressing levers


2


are forced towards one another in the closing direction by means of a compression spring


58


which is likewise overlapped by the connecting link plates


7


,


8


.




The pressing jaws


3


form a pressing mouth


12


which is circular in plan view in the closed position, each pressing jaw


3


having a mouth opening which is semicircular in plan view.




For the purpose of pressing, for example, a sanitary fitting on a tube, the pressing tool


1


is arranged such that the blank


42


is disposed in the region of the pressing mouth


12


. The desired pressing action takes place by virtue of the pressing jaws


3


, and thus the pressing mouth


12


, being closed.




According to the invention, the closing position of the pressing jaws


3


and/or of the pressing levers


2


is monitored by means of a monitoring device


13


, for which purpose one pressing lever


2


has a sensor


15


in the region of the upper, free mouth end


14


of the pressing jaw


3


and the other pressing lever


2


has an adjustable stop


17


in the region of its upper, free mouth end


16


, it being possible for said stop to be associated with said sensor.




The monitoring of the closing position of the pressing levers


2


takes place in the region of the mutually facing end surfaces


18


,


19


of the upper, free mouth ends


14


,


16


of the pressing levers


2


.




The stop


17


is seated in a threaded bore


20


of the mouth end


16


such that its body axis is aligned approximately perpendicularly to the associated end surface


19


of the mouth end


16


. Furthermore, the arrangement is selected such that that end of the stop


17


which interacts with the sensor


15


(stop tip


72


) projects beyond the end surface


19


.




For fine position adjustment, it is possible to adjust the stop


17


in the threaded bore


20


, said adjustment being carried out preferably by screw-action displacement of the stop


17


by means of a screwdriver acting at the rear. Once the desired position of the stop


17


has been found, fixing can take place thereafter, for example, by centre punching.




The threaded bore


20


is formed, in particular for fine position adjustment, as a through-passage bore. In order to counteract contamination of the threaded bore


20


, the latter is preferably closed by a cap


21


, for example a plastics cap.




The sensor


15


is formed as a release pin


23


which is guided in a bore


22


open in the direction of the end surface


18


of the one pressing lever


2


. Said release pin


23


is biassed in the direction of the end surface


18


by means of a compression spring


24


, one end of which is supported on a step of the bore


22


.




That end of the release pin


23


which is directed away from the end surface


18


projects into a further bore


25


, which encloses approximately an angle of 120° in relation to the bore


22


.




This bore


25


is open in the direction of the side which is directed away from the connecting link plates


7


,


8


, it also being possible here, in order to avoid contamination, for a cap


26


, preferably a plastics cap, to be fitted.




A cover


28


which has a central, stepped bore


27


is screwed into the bore


25


in a stop-limited manner. Projecting through the bore


27


of said cover is a latching pin


29


, the upper, free end of which is located in a release bore


30


of the free end of the release pin


23


.




As can be seen, for example, from the enlargement in

FIG. 8

, the upper, free end of the latching pin


29


, said end being associated with the release bore


30


, is of radially thickened form, for the purpose of forming a latching shoulder


31


.




As has been mentioned, the bore


27


of the cover


28


is of stepped formation. The region that is directed towards the free end of the latching pin


29


has a larger diameter than the region which is directed away from the thick, free end, as a result of which a latching step


32


is formed.




At the end which is directed away from the release pin


23


, the latching pin


29


is provided with a plate


33


, the external diameter of which is selected to be somewhat smaller than the diameter of the bore


25


. A compression spring


34


, which encloses the latching pin


29


, is disposed between this plate


33


and that end surface of the cover


28


which is directed towards the same, for the purpose of forcing the latching pin


29


in the direction of the connecting link plates


7


,


8


.




On the side which is directed away from the spring


34


, the plate


33


is provided with an activating mandrel


35


.




A blocking slide


36


is mounted in the bore


25


, in extension of the latching pin


29


, and is biassed against the latching pin


29


by a tension spring


37


which is held, at one end, on the blocking slide


36


and, at the other end, in the region of the activating mandrel


35


of the latching pin


29


.




That end of the blocking slide


36


which is directed away from the latching pin


29


is provided with a blocking pin


38


which is aligned transversely to the alignment of the blocking slide


36


and, passing through a cutout


39


which is open in the direction of a surface of the pressing lever


2


, engages in a recess


40


of an projecting portion


41


of the connecting link plate


7


. This recess


40


is formed on that side of the connecting-link-plate projecting portion


41


which is directed towards the pressing lever


2


, and according to the sectional illustrations shown, it has a link-like contour.




The manner of functioning of the monitoring device


13


, which is also illustrated schematically in

FIGS. 14

to


16


, is as follows:




Starting from an open position according to

FIG. 5

, for the purpose of pressing a schematically illustrated blank


42


, the pressing levers


2


are acted on, in the region of their cam tracks


4


, via the rollers


5


such that the pressing jaws


3


are pivotally displaced towards one another. In this open position, the latching pin


29


and the blocking slide


36


, which is subjected to the action thereof, are supported via the blocking pin


38


, which is located in the recess


40


and here passes against a flank


43


, this taking place with slight compression of the compression spring


34


, which acts on the latching pin


29


. The latching shoulder


31


of the thickened section of the latching pin


29


, said section being guided in the release bore


30


, is located, in this position, above the enlarged-diameter section of the bore


27


of the cover


28


.




During the pivoting displacement of the pressing levers


2


according to

FIGS. 6 and 7

, the blocking pin


38


, on account of its displacement relative to the connecting link plate


7


, moves in the recess


40


along a circle-section line running coaxially with the axis of rotation of the pressing lever


2


, the action of the control edge


44


of the blocking pin


38


running on a control slope


45


of the recess


40


bringing about a displacement of the blocking slide


36


counter to the biassing by the tension spring


37


, this taking place with simultaneous, spring-assisted displacement of the latching pin


29


into a latching position according to FIG.


6


.




In this latching position, the latching shoulder


31


of the latching pin


29


is supported on the latching step


32


of the bore


27


. This is because the bore


27


in the cover


28


and the release bore


30


of the release pin


23


are not aligned on an axis and thus the latching pin


29


extends through the cover bore


27


in a state in which it is inclined slightly in relation to the axis of the overall accommodating bore


25


.




Upon further pivoting displacement of the pressing levers


2


, the blocking pin


38


, on account of its tension-spring loading, passes with blocking action behind a blocking projecting portion


46


of the cutout


39


, said projecting portion being formed following the control slope


45


(cf. FIG.


7


). Dropping of the blocking pin


38


into said blocking position is effected in that, as it runs over the control slope


45


, the blocking slide


36


is raised off, counter to the biassing of the tension spring


37


, from the activating mandrel


35


of the latching pin


29


, which is supported on the latching step


32


, and, once it has run over the control slope


45


, said blocking slide


36


, on account of the tension-spring loading, drops again into the position in which it is supported on the activating mandrel


35


.




If the pressing levers


2


are displaced into the fully closed position of the pressing jaws


3


according to

FIG. 9

, then the stop


17


in the upper, free mouth end


16


of the other pressing lever


2


acts on the release pin


23


, which forms a sensor


15


, in that the head section of the stop


17


, said head section projecting beyond the end surface


19


, penetrates into the bore


22


, which guides the release pin


23


, and displaces the release pin


23


here counter to the biassing by the compression spring


24


.




This displacement of the release pin


23


results in the latching pin


29


, which is guided in the release bore


30


, being carried along into a position in which it is coaxial with the cover bore


27


. As a result of this, the latching shoulder


31


of the latching pin


29


leaves the latching step


32


in the cover


28


, which in turn, on account of the biassing by the compression spring


34


, gives rise to a linear displacement of the latching pin


29


in the cover bore


27


. The smaller-diameter section of the bore


27


is matched to the external diameter of the thickened region of the latching pin


29


, and is preferably enlarged slightly in relation to the same.




Via the activating mandrel


35


, at the same time, the blocking slide


36


is carried along into a release position of the blocking pin


38


(cf. FIGS.


9


and


10


). An end position is provided by the blocking pin


38


striking against a further, rear flank


47


of the recess


40


.




As a result of this release, which only takes place in he fully closed position of the pressing jaws


3


, the locking pin


38


is displaced into a release position, which makes it possible, following a thus verified full pressing action of the blank


42


, for the pressing levers


2


to be pivoted back again into the fully open position according to FIG.


5


. In the case of such a pivoting displacement of the pressing levers


2


, the blocking pin


38


moves again over a circular arc within the recess


40


, while running beneath the blocking projecting portion


46


(cf. FIG.


11


). Once the open position has been achieved, the pressing tool


1


can be withdrawn from the blank


42


.




If, in contrast, as illustrated in

FIG. 12

, there is an incomplete pressing action of the blank


42


, then the release pin


23


is not subjected to the action of the stop


17


. As a result of this, the latching pin


29


remains in its latched position in the cover


28


or the bore


27


thereof. Furthermore, as a result of this, the blocking pin


38


remains in its blocking position, in which it engages behind the blocking projecting portion


46


. If an attempt is made to open the pressing jaws


3


and/or pressing levers


2


, the blocking pin


38


moves against the blocking projecting portion


46


, which prevents any further pivoting displacement of the pressing levers


2


into the open position. The pressing levers


2


preferably remain here in a partially open position with an opening angle alpha of approximately 10°. As a result of the blocking, the pressing tool


1


cannot be withdrawn from the blank


42


. This can only take place following a full pressing action and associated release of the blocking.




Since the stop


17


projects beyond the end surface


19


of the-mouth end


16


, which receives the stop


17


, and the activating surface (sensor tip


71


) of the release pin


23


is set back in relation to the end surface


18


, incorrect release, for example by striking against objects, is ruled out. Release for the disengagement of the pressing levers


2


is only made possible following full closure of the pressing jaws


3


and associated full pressing action on a blank


42


.




By this configuration, it is also ensured that it is possible to detect any possible rupturing of the pressing levers


2


in the front, pressing-jaw region since, in this case, there is no contact between the free mouth ends


14


,


16


and/or the end surfaces


18


,


19


thereof.




The monitoring device


13


according to the invention can be used not just in the case of straightforward pressing jaws with fixed geometry, but also in the case of closing jaws for closing-chain pressing tools and pressing jaws for exchangeable inserts.




An exemplary configuration of a pressing tool with exchangeable inserts


48


is illustrated in

FIGS. 17 and 18

. Said inserts are retained on the pressing levers


2


by spring-assisted latching elements


49


, and said latching can be released in a known manner by means of release pins


50


. A monitoring device


13


which acts, and is formed, in accordance with the first exemplary embodiment is also provided here.




An exemplary configuration of a closing-chain pressing tool with a monitoring device


13


according to the invention is illustrated in FIG.


19


. As far as the operation is concerned, reference is directed to DE-A1 198 03 536. The content of this patent application is hereby also incorporated in full in the disclosure of the present invention, also for the purpose of including features of this patent application in claims of the present invention.




In this case, two pressing levers


2


close pressing-chain links


51


for the purpose of pressing a blank


42


. This closing position is monitored by means of a monitoring device


13


in the same way as the abovedescribed exemplary embodiments, there also being provided in this case, on one pressing lever


2


, a stop


17


which displaces a release pin


23


in the closed position, whereupon a latching pin


29


passes out of a latching position into a release position of the blocking pin


38


, which is subjected to the action of said latching pin. During the pivoting displacement of the pressing levers


2


, the blocking pin moves within a recess


40


which is formed in a connecting link plate


7


and is likewise provided with a blocking projecting portion


46


. The manner of operation of the monitoring device


13


is the same as that for the first exemplary embodiment.




A further exemplary configuration of a pressing tool—in this case with exchangeable inserts


48


—is illustrated in

FIGS. 20

to


25


. Here too, according to the invention, the closing position of the pressing jaws


3


and/or of the pressing levers


2


is monitored by means of a monitoring device


13


, for which purpose one pressing lever


2


has a sensor


15


in the region of the upper, free mouth end


14


of the pressing jaw


3


and the other pressing lever


2


has an adjustable stop


17


in the region of its upper, free mouth end


16


, it being possible for said stop to be associated with said sensor.




In this exemplary embodiment, the sensor


15


is also formed as a mechanically acting release pin


23


, the end thereof which is directed towards the end surface


18


and that end of the stop


17


which interacts therewith projecting beyond the respective end surface


18


,


19


.




The release pin


23


is guided in a bore


22


which is open in the direction of the end surface


18


of the one pressing lever


2


, and it is biassed by means of a compression spring


24


in the direction of the end surface


18


, i.e. into the sensor position. The displaceability of the release pin


23


is limited by a stop pin


59


which is disposed transversely to the bore


22


and engages in a correspondingly positioned recess


60


on the outer surface of the release pin


23


. Said recess


60


is in the form of a flattened portion of the otherwise cross-sectionally circular release pin


23


.




The free end of the release pin


23


, said end being directed away from the end surface


18


, projects into the bore


25


, which receives the blocking slide


36


, and forms here, by a pointed formation, a run-on slope


61


which interacts with the latching pin


29


. Provided to the rear of this run-on slope


61


is a latching recess


62


formed by an annular groove.




In the region of its end which is directed away from the release pin


23


, the blocking slide


36


, which is guided in the bore


25


, carries a blocking pin


38


which is aligned transversely to the alignment of the blocking slide


36


and, passing through a cutout which is open in the direction of a surface of the pressing lever


2


, engages in a recess


40


of the connecting link plate


7


. This recess


40


is also formed on the side which is directed towards the pressing lever


2


, and according to the sectional illustrations shown it has a substantially L-shaped-link-like contour.




The blocking slide


36


, which carries the blocking pin


38


, is biassed in the direction of the release pin


23


by means of a compression spring


63


.




In this exemplary embodiment, the latching pin


29


, which interacts with the release pin


23


during the monitoring, is formed in one piece with the blocking slide


36


and, at its free end has a latching nose


64


which interacts with the latching recess


62


of the release pin


23


and the end surface


65


of which is formed to be bevelled in accordance with the run-on slope


61


of the release pin


23


.




By the engagement of the blocking pin


38


in the recess


40


of the connecting link plate


7


, the latching pin


29


is secured against rotation, with the result that the arrangement provided is always one which secures the action of the run-on slopes


65


and


61


in relation to one another and the interaction of the latching nose


64


and latching recess


62


.




The monitoring device


13


which is illustrated in

FIGS. 20

to


25


operates as follows:




Starting from an open position according to

FIG. 21

, for the purpose of pressing a schematically illustrated blank


42


, the pressing levers


2


are activated, in the region of their cam tracks


4


, via rollers


5


(not illustrated) such that the pressing jaws


3


and/or the inserts


48


are pivotally displaced towards one another.




In this open position, the blocking pin


38


is located in a section of the recess


40


which is aligned substantially concentrically with the axis of rotation of the pressing lever


2


, this taking place with compression of the compression spring


63


, which acts on the blocking slide


36


. The latching pin


29


and/or the sloping end surface


65


thereof, which is provided with the latching nose


64


, is spaced apart, in this position, from the run-on slope


61


of the release pin


23


. As the pressing levers


2


are pivotally displaced into the closed or pressing position, the blocking pin


38


, on account of its displacement relative to the connecting link plate


7


, moves along a circle-section line, running coaxially with the axis of rotation of the pressing lever


2


, in the recess


40


until it passes into that section of the recess


40


which is angled in an L-shaped manner and runs parallel to the direction of extent of the blocking slide


36


, which results in the blocking slide


36


being displaced, by the action of the a compression spring


63


, in the direction of the release pin


23


. This displacement of the blocking slide


36


is stop-limited by the sloping end surface


65


of the latching nose


64


on the latching pin being supported on the run-on slope


61


of the release pin


23


(cf. FIG.


23


).




It is no longer possible for the pressing tool


1


to be opened from this position. If an attempt is made to displace the pressing levers


2


back into the open position, said pressing levers remain in the partially open position which is illustrated in FIG.


23


and in which they have an opening angle alpha of approximately 10°, since the blocking pin


38


, which is supported on the blocking projecting portion


46


, which is formed in that section of the recess


40


which runs parallel to the blocking slide


36


, prevents any further rotary displacement.




If the pressing levers


2


have been displaced into the fully closed position of the pressing jaws


3


and/or of the inserts


48


according to

FIG. 24

, then the release pin


23


is displaced, counter to the force of the compression spring


24


acting on it, by the stop


17


, which acts on the release pin


23


. During this linear displacement of the release pin


23


, the sloping end surface


65


of the latching part


29


runs along the run-on slope


61


, which causes reverse displacement of the blocking slide


36


counter to the force of the compression spring


63


. Once it has run along the run-on slope


61


, the latching nose


64


of the latching part


29


, spring-assisted by the compression spring


63


, drops into the groove-like latching recess


62


of the release pin


23


. As a result of this, by a self-retaining action, the position of the release pin


23


and blocking slide


36


which is illustrated in

FIG. 24

is secured.




This secured position is only achieved in the fully closed position of the pressing jaws


3


. By virtue of the reverse displacement of the blocking slide


36


, the blocking pin


38


, which is disposed on the blocking slide


36


, is displaced into the region of that section of the recess


40


which is aligned substantially coaxially with the axis of rotation of the pressing lever


2


, whereby the pressing levers


2


can move again, from this position, fully into their open position according to FIG.


21


.




During this pivoting-open movement of the pressing levers


2


, the blocking pin


38


, which can be displaced in the recess


40


, moves against a control surface


66


, as a result of which a further reverse displacement of the blocking slide


36


, and thus the latching pin


29


, is effected, with the result that the latching nose


64


of the latching pin


29


leaves the latching recess


26


of the release pin


23


. Thereafter, the latter is displaced automatically back into the sensor position according to

FIG. 21

by the force of the compression spring


24


.




It is also the case in this exemplary embodiment that the locking mechanism between the pivotable part (pressing lever


2


) and the part which is rotationally fixed in relation to the same (recess


40


) is covered towards the outside by the connecting link plate


7


. Because of the location of said locking mechanism in the vicinity of the fulcrum, it is subjected to only relatively small lever forces.




As can be seen in the further exemplary embodiment according to

FIG. 26

, it is also possible to provide emergency unlocking which allows, the pressing tool


1


to be opened, i.e. the pressing levers


2


to be pivoted into the open position even following an incomplete pressing action. Provided, for this purpose, in the exemplary embodiment illustrated is a separate handle


67


which may be, for example, in the form of a screwdriver or of a hexagon spanner. By means of this handle


67


, the stop


17


can be acted on in the rearward direction for the purpose of displacing the same in the direction of the release pin


23


, thus preferably displacing it by screwing action in the direction of the release pin


23


.




As a result of this measure, it is possible to bridge the gap remaining between the end surfaces


18


and


19


for the purpose of activating the release pin


23


, this activation of the release pin


23


causing displacement of the blocking slide


36


, and thus the blocking pin


38


, into the release position.




An alternative configuration of emergency unlocking of this kind is illustrated in FIG.


27


. Provided in this case is a handle


67


which is associated with the pressing tool


1


, is disposed on the blocking slide


36


, in extension of the same, and, at its end, projects laterally beyond the associated pressing lever


2


for the purpose of actuating the same. By means of this handle


67


, for emergency unlocking purposes, the blocking slide


36


, together with the blocking pin


38


, can be pulled into the release position. Furthermore, the position of the blocking pin


38


can be seen by way of the freely projecting handle end, it being possible for the release or blocking position to be read off by virtue of, for example, the application of signal colours in the through-passage region of the handle and pressing lever.




A further exemplary configuration of a closing-chain pressing tool with a monitoring device


13


according to the invention is illustrated in

FIGS. 28

to


33


. In this case, the sensor


15


is positioned in the immediate vicinity of the points


68


,


69


at which the pressing links


51


are articulated onto the pressing levers


2


.




It is also the case in this exemplary embodiment that the monitoring device


13


substantially comprises a stop


17


, a release pin


23


and a blocking slide


36


, a locking action taking place in the region of the rolling bodies


52


,


53


. The locking mechanism is thus also covered towards the outside by the connecting link plate


7


.




The closing position of the pressing levers


2


is monitored in the region of the mutually facing end surfaces


18


,


19


of the pressing levers


2


, said end surfaces being formed between the points of articulation


68


,


69


and the rolling body


52


, which is closer to the mouth.




It is also the case in this exemplary embodiment that the stop


17


is seated in a threaded bore


20


, which opens out in the end surface


19


, such that the body axis thereof is aligned approximately perpendicularly to the associated end surface


19


. Furthermore, the arrangement here is also selected such that that end of the stop


17


which interacts with the sensor


15


projects beyond the end surface


19


.




In the same way as the abovedescribed exemplary embodiments, the sensor


15


is formed as a release pin


23


which is guided in a bore


22


, open in the direction of the end surface


18


of the one pressing lever


2


, and which is biassed in the direction of the end surface


18


by means of a compression spring


24


. In this exemplary embodiment, the bore


22


is formed as a blind bore, on the base of which the compression spring


24


is supported for the purpose of acting on the release pin


23


in the rearward direction. Said release pin has its displacement stop-limited in the direction of the end surface


18


by a stop pin


59


which is disposed transversely to the bore


22


and projects into a recess


60


of the otherwise cross-sectionally substantially circular release pin


23


.




At its end which is directed towards the end surface


18


, i.e. the sensor region, this recess


60


of the release pin


23


forms a run-on slope


61


, which is adjoined by an annular groove forming a latching recess


62


. Said annular groove is positioned approximately halfway along the length of the extent of the release pin


23


.




The bore


22


of the release pin


23


is crossed by a further bore


25


, in which a blocking slide


36


can be displaced linearly. The bore


25


in this case is positioned approximately level with the latching recess


62


in the initial position of the release pin


23


according to FIG.


30


and encloses an angle of approximately 90° with the bore


22


.




The bore


25


is formed to be open in the direction of the side which is directed towards the articulation points


68


,


69


of the pressing levers


2


, it being possible for a cap


26


to be fitted in order to avoid contamination.




The blocking slide


36


is positioned in the bore


25


such that the release pin


23


is disposed to cross the bore


25


between the blocking slide


36


and the opening of the bore


25


, which is closed by the cap


26


.




Furthermore, the blocking slide


36


is acted on in the direction of the release pin


23


by a compression spring


63


, which is supported on the base of the bore


25


, and, in the region which is directed towards the rolling body


53


, remote from the mouth, has a recess


70


which is matched to the outer contour of the rolling body


53


and, in the open position according to

FIG. 30

, extends with its contour overlapping that of the recess


55


of the pressing lever


2


.




To the rear of said recess


70


, i.e. at the end which is directed away from the release pin


23


, a shoulder remains as a result of the arrangement of the recess


70


, said shoulder serving as blocking pin


38


.




That end of the blocking slide


36


which is directed towards the release pin


23


is bevelled for the purpose of forming a latching pin


29


formed in one piece with said blocking slide. The sloping end surface resulting from this is designated


65


.




Furthermore, the arrangement or alignment of the release pin


23


is selected such that the recess


60


, which is provided with the run-on slope


61


, is directed towards the blocking slide


36


.




The monitoring device


13


which is illustrated in

FIGS. 28

to


33


functions as follows:




In the open position according to

FIG. 30

, the spring-biassed blocking slide


36


is held in a standby position, this being brought about by rearward support of the blocking pin


38


on the rolling body


53


, part of which projects into the bore


25


. The release pin


23


is located in the stop-limited, spring-assisted initial position, in which it has its free end projecting beyond the end surface


18


of the rotary lever


2


.




As the rotary levers are pivotally displaced in the direction of the closed position, the blocking slide


36


loses its support in the region of the rolling body


53


, said rolling body leaves the bore


25


because of the pivoting displacement of the pressing lever


2


and thus releases the blocking pin


38


. The compression spring


63


causes displacement of the blocking slide


36


in the direction of the release pin


23


, whereupon, finally, the tip which forms the latching pin


29


, and results from the sloping end surface


65


, passes into the recess


60


of the release pin


23


. In this position according to

FIG. 31

, the tip region of the sloping end surface


65


engages against the run-on slope


61


of the recess


60


.




The blocking pin


38


is now located in the region of the top of the rolling body


53


, which prevents rotary displacement of the pressing levers


2


into the open position by support of the blocking pin


38


on the rolling body


52


. As can be seen, in particular, from

FIG. 31

, the blocking pin


38


has moved into the free space


57


, which is formed between the recess


55


of the pressing lever


2


and the rolling body


53


. Here too, the pressing lever


2


preferably remains in a partially open position with an opening angle alpha of approximately 10°. As a result of the blocking, the pressing tool


1


cannot be withdrawn from the blank. However, as in the abovedescribed exemplary embodiments, emergency unlocking is conceivable in this case also.




As the closing movement of the pressing levers


2


continues, the release pin


23


is subjected to the action of the stop


17


such that the same is displaced back counter to the force of the compression spring


24


, and, during this rearward displacement, the blocking slide


36


is displaced over the run-on slope


61


into a release position of the blocking pin


38


and finally, in a spring-assisted manner, moves by way of its tip, which is formed as a latching pin


29


, into the latching recess


62


of the release pin


23


for the self-retaining action of the release pin


23


and blocking slide


36


.




From this position, the pressing levers


2


can be pivoted into the open position. The displaced-back blocking pin


38


allows such a rotary displacement since said blocking pin has more or less left the free space


57


between the rolling body


53


and rotary-lever recess


55


.




If the pressing levers


2


, during the opening movement, reach an opening angle as is illustrated in

FIG. 33

, then the blocking pin


38


moves onto the rolling body


53


, on the far side of the highest point, which, as the opening pivoting movement continues, results in further reverse displacement of the blocking slide


36


. As a result of this, the tip or the latching pin


29


leaves the latching recess


62


for release of the release pin


23


. Thereafter, the latter is displaced back automatically into the sensor position. The monitoring device


13


is reactivated thereafter.




The monitoring device


13


which is illustrated with reference to this closing-chain pressing tool is also conceivable in the case of a pressing tool with pressing jaws


3


or pressing-jaw inserts


48


.




Irrespective of the embodiment selected, it is also pertinent that the displaceable pins and slides which cause the pressing levers


2


to be locked and/or released are integrated in a pressing lever


2


. Provision is made at least for the monitoring device


13


to be disposed in a sunken or planar manner in relation to the outer surface of the pressing levers


2


. This also applies to the sensor


15


and the stop


17


, with the possible exception of the sensor tip


71


and stop surface


72


, which project beyond the end surfaces


18


and


19


.




All features disclosed are pertinent to the invention. The disclosure content of the associated/ accompanying priority documents (copy of the prior application) is hereby also included as to its full content in the disclosure of the application, also for the purpose of incorporating features of these documents in claims of the present application.



Claims
  • 1. A pressing tool comprising:pressing levers having upper, free mouth ends; a connecting link plate which connects said pressing levers to one another, said pressing levers capable of being rotated in a tong-like manner: a monitoring device, said monitoring device allowing said pressing levers to be in an open position, which is suitable for the release of a blank, if a full pressing action, with a minimum closing position of said pressing levers being achieved in the process, has been carried out beforehand; and a mechanical sensor being disposed on one of said pressing levers for checking the relative positioning of said pressing levers in relation to one another, said mechanical sensor being disposed in said upper, free mouth end of said one pressing lever, said mechanical sensor triggering mechanical locking between said connecting link plate and said one pressing lever.
  • 2. A pressing tool as defined in claim 1, wherein said pressing levers are connected to one another such that they can be rotated in a tong-like manner, with the interposition of a rolling body, said sensor interacting with a blocking slide which has a blocking pin, said blocking pin, if the pressing action is incomplete, prevents an opening movement of said pressing levers about said rolling body.
  • 3. A pressing tool as defined in claim 2, wherein associated recesses for said rolling body are formed in said pressing levers such that a free space is left between said recesses and said rolling body during the closure of said pressing levers, said blocking pin, which has moved into said free space, can only be moved into a release position by movement of a release pin which takes place during a full pressing action.
  • 4. A pressing tool as defined in claim 3, wherein two rolling bodies with associated recesses are disposed beside one another in said pressing levers at different distances from a pressing mouth.
  • 5. A pressing tool as defined in claim 4, wherein said blocking pin interacts with said rolling body which is further away from said pressing mouth.
  • 6. A pressing tool as defined in claim 3, wherein, following an incomplete pressing action, the release position of said blocking pin can be achieved by an emergency unlocking action.
  • 7. A pressing tool as defined in claim 6, wherein said emergency unlocking action acts on said release pin, which can displace said blocking pin into the release position.
  • 8. A pressing tool as defined in claim 6, wherein said emergency unlocking action takes place by displacement of an adjustable stop, which acts on said release pin.
  • 9. A pressing tool as defined in claim 8, wherein for emergency unlocking, a handle can be associated with at least one of said release pin, said adjustable stop, or said blocking pin.
  • 10. A pressing tool as defined in claim 9, wherein said handle is formed as an extension of at least one of said blocking pin or said blocking slide, said handle projecting laterally beyond said one pressing lever for the pulling or pushing actuation of at least one of said blocking pin or said blocking slide.
  • 11. A pressing tool as defined in claim 6, wherein said emergency unlocking action acts directly on said blocking pin.
  • 12. A pressing tool as defined in claim 1, wherein said sensor, in a case of incorrect closure of said pressing levers, triggers a locking mechanism in a region of said connecting link plate, said locking mechanism being covered towards the outside by said connecting link plate.
  • 13. A pressing tool as defined in claim 1, wherein said monitoring device is disposed in its entirety in an interior of said one pressing lever.
  • 14. A pressing tool as defined in claim 1, wherein said monitoring device is disposed in a sunken manner in relation to an outer surface of said one pressing lever.
  • 15. A pressing tool as defined in claim 1, wherein said sensor, with the possible exception of a sensor tip, is disposed in an interior of said one pressing lever.
  • 16. A pressing tool as defined in claim 1, wherein said sensor is disposed in a sunken relation to an outer surface of said one pressing lever.
  • 17. A pressing tool as defined in claim 1, wherein, disposed in said one pressing lever, is a blocking slide having a blocking pin projecting into a recess of said connecting link plate, said blocking pin, if the pressing action is incomplete, runs against a blocking projection portion in said recess of said connecting link plate.
  • 18. A pressing tool as defined in claim 17, wherein said blocking slide projects under biasing action into a blocking position of said blocking pin, said biasing action can only be released in the case of full pressing action.
  • 19. A pressing tool as defined in claim 18, wherein said blocking pin is spring-biased into said blocking position.
  • 20. A pressing tool as defined in claim 17, wherein said blocking slide is subjected to an action of a latching pin, said latching pin, in the case of full pressing action, displaces said blocking slide into a release position.
  • 21. A pressing tool as defined in claim 20, wherein said blocking pin, in the release position, is secured by latching.
  • 22. A pressing tool as defined in claim 21, wherein the latching of said blocking pin is released during the opening movement.
  • 23. A pressing tool as defined in claim 20, wherein said latching pin is formed in one piece with said blocking slide.
  • 24. A pressing tool as defined in claim 20, wherein said latching pin is biased into the release position of said blocking slide, said biasing being relieved in the case of full pressing action.
  • 25. A pressing tool as defined in claim 20, wherein said latching pin is urged by a release pin into a blocking position, in which the biasing is inhibited, said release pin being subjected to the action of said other one of said pressing levers, the biasing is relieved for the purpose of displacing said blocking slide into the release position.
  • 26. A pressing tool as defined in claim 25, wherein an adjustable stop for said release pin is disposed in said other one of said pressing levers.
  • 27. A pressing tool as defined in claim 26, wherein when said pressing levers are moved together, said release pin and said stop project beyond associated end surfaces of said pressing levers.
  • 28. A pressing tool as defined in claim 25, wherein said release pin has a run-on slope associated with said latching pin into the release position during a pressing action.
  • 29. A pressing tool as defined in claim 25, wherein said release pin has a run-on slope associated with said blocking slide into the release position during a pressing action.
  • 30. A pressing tool as defined in claim 25, wherein said latching pin engages in a latching recess of said release pin following displacement into the release position.
  • 31. A pressing tool as defined in claim 25, wherein said release pin is biased into a sensor position.
  • 32. A pressing tool as defined in claim 25, wherein said release pin, which can be released at an angle to said blocking pin, has a run-on slope which, in the case of full pressing action, moves said blocking pin into the release position.
  • 33. A pressing tool as defined in claim 1, wherein said mechanical locking is achieved by a blocking pin which is guided in said one pressing lever and projects into a recess provided in said connecting link plate which is directed towards said one pressing lever.
  • 34. A pressing tool comprising:pressing levers having mouth ends; a connecting link plate which connects said pressing levers to one another, said pressing levers capable of being rotated in a tong-like manner; a monitoring device, said monitoring device allowing said pressing levers to be in an open position, which is suitable for the release of a blank, if a full pressing action, with a minimum closing position of said pressing levers being achieved in the process, has been carried out beforehand; and a mechanical sensor being disposed on one of said pressing levers for checking the relative positioning of said pressing levers in relation to one another, said mechanical sensor, in a case of incorrect closure of said pressing levers, triggering a mechanical locking mechanism in a region of said connecting link plate, said locking mechanism being covered towards the outside by said connecting link plate.
  • 35. A pressing tool as defined in claim 34, wherein said sensor is disposed in said mouth end of said one pressing lever.
  • 36. A pressing tool comprising:pressing levers having upper, free mouth ends; a connecting link plate which connects said pressing levers to one another, said pressing levers capable of being rotated in a tong-like manner; a monitoring device, said monitoring device allowing said pressing levers to be in an open position, which is suitable for the release of a blank, if a-full pressing action, with a minimum closing position of said pressing levers being achieved in the process, has been carried out beforehand; and a mechanical, electronic or electrical sensor being disposed on one of said pressing levers for checking the relative positioning of the pressing levers in relation to one another, said sensor, with the exception of a sensor tip, being disposed in an interior of said one pressing lever, said sensor being disposed in a sunken manner in relation to an outer surface of said one pressing lever, and said sensor being disposed in said upper, free mouth end of said one pressing lever.
  • 37. A pressing tool comprising:pressing levers having upper, free mouth ends; a connecting link plate which connects said pressing levers to one another, said pressing levers capable of being rotated in a tong-like manner; a monitoring device, said monitoring device allowing said pressing levers to be in an open position, which is suitable for the release of a blank, if a fall pressing action, with a minimum closing position of said pressing levers being achieved in the process, has been carried out beforehand; and a mechanical, electronic or electrical sensor being disposed on one of said pressing levers for checking the relative positioning of the pressing levers in relation to one another, said sensor being disposed in an interior of said one pressing lever, said sensor being disposed in a sunken manner in relation to an outer surface of said one pressing lever, and said sensor being disposed in said upper, free mouth end of said one pressing lever.
Priority Claims (2)
Number Date Country Kind
199 49 703 Oct 1999 DE
100 10 601 Mar 2000 DE
US Referenced Citations (6)
Number Name Date Kind
2931260 Townshend Apr 1960 A
5490406 College Feb 1996 A
6044681 Frenken Apr 2000 A
6164106 Nghiem et al. Dec 2000 A
6202290 Kewitz Mar 2001 B1
6240626 Nghiem Jun 2001 B1
Foreign Referenced Citations (2)
Number Date Country
29602238 May 1996 DE
19631019 Aug 1997 DE