Hydrocarbon fluids such as oil and natural gas are obtained from a subterranean geologic formation, referred to as a reservoir, by drilling a well that penetrates the hydrocarbon-bearing formation. Once a wellbore is drilled, various forms of well completion components may be installed in order to control and enhance the efficiency of producing the various fluids from the reservoir.
During production of hydrocarbon fluids from a well, it is sometimes helpful to temporarily isolate different zones of a well using an isolation component. Zones are linear sections of a well that may be at different depths. One commonly used isolation component is a slurry including a cement binder, filler materials such as sand and an aggregate such as pea gravel, and one or more fluids. The slurry is pumped down into a predetermined location within a well and the slurry is hardened to form concrete which creates an isolation component within the well. A tool such as a bridgeplug is also used as an isolation component. The bridge plug is lowered into the well to a predetermined location and the bridgeplug is actuated to create a seal that prevents fluids and gases from traversing along the length of the well.
Once the isolation component is in place, operations are performed on the isolated section of the well. For example, hydraulic fracturing may be employed to modify the production of the well in the isolated zone. Once the operations are complete, the isolation component is removed. Zone isolation may be used repeatedly to modify the production of the well.
In general, in one aspect, a pressure disintegrable device includes a first volume that further includes a first portion and a second portion. The first portion transmits, to the second portion, pressure applied to the first volume. The melting temperature of the second portion, in response to the transmitted pressure, decreases as the transmitted pressure increases beyond a predetermined pressure.
In general, in one aspect, a method of operating a pressure disintegrable device includes applying a pressure to a first volume including a first portion and a second portion disposed on the first portion; transmitting, by the first portion, the pressure to the second portion in response to the pressure applied to the first volume; decreasing, by the second portion, a melting point of the second portion in response to the transmitted pressure; and changing, by the second portion, a state of the second portion from solid to liquid in response to the decrease in the melting point of the second portion.
In general, in one aspect, a method of producing a pressure disintegrable device includes obtaining a first plurality of grains of a first material and obtaining a second plurality of grains of a second material that decreases a melting point of the second material as an applied pressure increases beyond a predetermined pressure. The method further includes forming a first volume by consolidating the first plurality of grains to form a first portion and consolidating the second plurality of grains to form a second portion disposed on the first portion
Other aspects and advantages of the disclosure will be apparent from the following description and the appended claims.
Certain embodiments of the disclosure will hereafter be described with reference to the accompanying drawings. It should be understood, however, that the accompanying drawings illustrate the various implementations described herein and are not meant to limit the scope of various technologies described herein. The drawings show and describe various embodiments of the current disclosure.
Specific embodiments will now be described in detail with reference to the accompanying figures. Numerous details are set forth to provide an understanding of the present disclosure. However, it will be understood by those skilled in the art that the embodiments of the present disclosure may be practiced without these details and that numerous variations or modifications from the described embodiments may be possible.
In the specification and appended claims: the terms “connect,” “connection,” “connected,” “in connection with,” and “connecting” are used to mean “in direct connection with” or “in connection with via one or more elements;” and the term “set” is used to mean “one element” or “more than one element.” Further, the terms “couple,” “coupling,” “coupled,” “coupled together,” and “coupled with” are used to mean “directly coupled together” or “coupled together via one or more elements.” As used herein, the terms “up” and “down,” “upper” and “lower,” “upwardly” and downwardly,” “upstream” and “downstream;” “above” and “below;” and other like terms indicating relative positions above or below a given point or element are used in this description to more clearly describe some embodiments of the disclosure.
Embodiments may take the form of heterogeneous materials, devices, and methods of operating devices that structurally fail when exposed to a pressure greater than or equal to a predetermined pressure. In one or more embodiments, a heterogeneous material includes a first portion that does not decrease its melting point as pressure increases. In one or more embodiments, the heterogeneous material also includes a second portion that decreases its melting point as an externally applied pressure is increased beyond a predetermined pressure. In one or more embodiments, the first portion and second portion are arranged to form a heterogeneous material that disintegrates when an externally applied pressure is equal to or greater than a predetermined pressure and predetermined temperature. In one or more embodiments, the disintegration is caused by the second portion changing from a solid to a liquid in response to an applied pressure and applied temperature. In one or more embodiments, the applied temperature may simply be the ambient temperature while in other embodiments a heating source may raise the temperature of the second material to facilitate changing the phase of the second material from solid to liquid.
In accordance with one or more embodiments, devices and materials may take the form of oilfield-related components or materials such as balls, plugs, darts, receptacles or seats, anchors, collets, pressure housings, flow-thru housings, mandrels, or any other isolation component. Devices and materials may also take the form of components that are formed in situ using cements. In one or more embodiments, cement is a binding material that is mixed with other materials such as gravel, sand, and one or more liquids to form a workable material or a slurry that hardens into a solid over a period of time. The components or materials are used to isolate sections of a well. For example, a ball may be used in conjunction with a pre-existing seat located in a well to block the flow of fluids and gases by forming a seal when the ball is pressed against the seat. A plug or a cement may also be used to block the flow of fluids and gases by sealing the entire cross section of the well.
In accordance with one or more embodiments,
In accordance with one or more embodiments,
In one or more embodiments, the second portion (202) is composed of a material that decreases its melting point as an externally applied pressure is increased beyond a predetermined pressure. In one or more embodiments, the second portion (202) is bismuth, lead, tin, cadmium, germanium, silicon, antimony, gallium, zinc, copper, silver, and gold. In one or more embodiments, the second portion (202) is an alloy including at least one of bismuth, lead, tin, cadmium, germanium, silicon, antimony, gallium, zinc, copper, silver, and gold.
In one or more embodiments, the second portion (202) is an alloy containing 44.7% bismuth, 22.6% lead, 19.1% indium, 8.3% tin, and 5.3% cadmium. In one or more embodiments, the second portion (202) is an alloy containing 49% bismuth, 21% indium, 18% lead, and 12% tin. In one or more embodiments, the second portion (202) is an alloy containing 48% bismuth, 25.6% lead, 4% indium, 12.8% tin, and 9.6% cadmium. In one or more embodiments, the second portion (202) is an alloy containing 50% bismuth, 26.7% lead, 13.3% tin, and 10% cadmium. In one or more embodiments, the second portion (202) is an alloy containing 42.5% bismuth, 37.7% lead, 11.3% tin, and 8.5% cadmium. In one or more embodiments, the second portion (202) is an alloy containing 48% bismuth, 28.5% lead, 14.5% tin, and 9% antimony. In one or more embodiments, the second portion (202) is an alloy containing 55.5% bismuth and 44.5% lead. In one or more embodiments, the second portion (202) is an alloy containing 58% bismuth and 42% tin. In one or more embodiments, the second portion (202) is an alloy containing 60% tin and 40% bismuth.
In one or more embodiments, the second portion (202) is a mixture of one or more organometallic compound of bismuth, lead, tin, cadmium, germanium, silicon, antimony, gallium, zinc, copper, silver, and gold. In one or more embodiments, the second portion (202) is a mixture of one or more oxides of bismuth, lead, tin, cadmium, germanium, silicon, antimony, gallium, zinc, copper, silver, and gold. In one or more embodiments, the second portion (202) is a mixture of one or more hydroxides of bismuth, lead, tin, cadmium, germanium, silicon, antimony, gallium, zinc, copper, silver, and gold. In one or more embodiments, the second portion (202) is a mixture of one or more nitrides of bismuth, lead, tin, cadmium, germanium, silicon, antimony, gallium, zinc, copper, silver, and gold. In one or more embodiments, the second portion (202) is a mixture of one or more oxi-nitrides of bismuth, lead, tin, cadmium, germanium, silicon, antimony, gallium, zinc, copper, silver, and gold. In one or more embodiments, the second portion (202) is a mixture of one or more silicides of bismuth, lead, tin, cadmium, germanium, silicon, antimony, gallium, zinc, copper, silver, and gold. In one or more embodiments, the second portion (202) is a mixture of one or more borides bismuth, lead, tin, cadmium, germanium, silicon, antimony, gallium, zinc, copper, silver, and gold. In one or more embodiments, the second portion (202) is an alloy or intermetallic phases containing at least two of the following: bismuth, lead, tin, cadmium, germanium, silicon, antimony, gallium, zinc, copper, silver, and gold.
In accordance with one or more embodiments, the second portion (202) may include both one or more metals previously described and one or more organometallic compounds, oxide compounds, hydroxide compounds, nitride compounds, oxi-nitride compounds, silicide compounds, or boride compounds previously described.
In one or more embodiments the heterogeneous material (200) includes, at least, 2% by volume second portion (202). In one or more embodiments the heterogeneous material (200) includes less than 98% by volume first portion (201). In one or more embodiments, the first portion (201) is alumina and occupies 95% or more of the volume of the heterogeneous material (200) and the second portion (202) is bismuth or any of the previously materials disclosed materials that could be used to form the second portion (202) and occupies 5% or less of the volume of the heterogeneous material (200). In one or more embodiments, the first portion (201) is alumina and occupies 80% or more of the volume of the heterogeneous material (200) and the second portion (202) is bismuth or any of the previously materials disclosed materials that could be used to form the second portion (202) and occupies 20% or less of the volume of the heterogeneous material (200).
In one or more embodiments, the first portion (201) is a plurality of separate grains as seen in
In accordance with another embodiment,
In accordance with another embodiment,
In accordance with one or more embodiments,
In accordance with one or more embodiments,
In accordance with one or more embodiments,
A person of ordinary skill in the art will recognize that the operation of the pressure disintegrable device (101) shown in
Initially, at 8000, a pressure is applied to a first volume (101) within a pressure disintegrable device (100) comprising a first portion (201) and a second portion (202), disposed on the first portion (201). In 8010, the pressure is transmitted by the first portion (201) to the second portion (202) in response to the pressure applied to the first volume (101). In 8020, the melting point of the second portion (202) decreases in response to the transmitted pressure. In 8030, the second portion (202) changes state from a solid to a liquid in response to the decrease in melting point of the second portion (202). In 8040, the first volume (100) disintegrates in response to the second portion changing state from solid to liquid (202).
Initially, at 9000, a first plurality of grains of a first material is obtained. In 9010, a second plurality of grains of a second material that decreases its melting point as an applied pressure increases beyond a predetermined pressure is obtained. In 9020, the first plurality of grains is consolidated to form a first portion (201). In 9030, the second plurality of grains is consolidated to form a second portion disposed on the first portion. The combination of the first portion (201) and second portion (202) is a first volume. In one or more embodiments, the first plurality of grains and second plurality of grains are consolidated by powder metallurgy, melting and subsequent processing to form an alloy, or additive manufacturing such as laser sintering of powders, direct metal laser sintering, or inkjet printing of adhesives onto powder beds and subsequent sintering of the adhered powder beds. In 9040, a pliable layer (102) is applied to the first volume. In one or more embodiments, the pliable layer (102) is disposed on the first volume and covers a portion of the first volume. In one or more embodiments, the pliable layer (102) covers the entire first volume (201) or encapsulates the first volume (101)
Initially, at 10000, a first plurality of grains of a first material is obtained. In 10010, the first plurality of grains is coated in a second material that decreases its melting point as an applied pressure increases beyond a predetermined pressure. In 10020, the coated first plurality of grains is consolidated to form a first portion (201) and second portion (202), the two portions combined to form a first volume (101). The combination of the first portion (201) and second portion (202) is a first volume. In one or more embodiments, the coated first plurality of grains are consolidated by powder metallurgy, melting and subsequent processing to form an alloy, or additive manufacturing such as laser sintering of powders, direct metal laser sintering, or inkjet printing of adhesives onto powder beds and subsequent sintering of the adhered powder beds. In 9040, a pliable layer (102) is applied to the first volume. In one or more embodiments, the pliable layer (102) is disposed on the first volume and covers a portion of the first volume. In one or more embodiments, the pliable layer (102) covers the entire first volume (201) or encapsulates the first volume (101).
Initially, at 11000, a slurry including a cement binder is obtained. In 11010, a plurality of grains of a material that decreases its melting point as an applied pressure increases beyond a predetermined pressure is obtained in the form of a powder, pea gravel, or aggregate. In 11020, the plurality of grains is mixed into the slurry including a cement binder to form a grain infused slurry. In 11030, the grain infused slurry is pumped to a desired location. In 11040, the grain infused slurry is hardened into concrete where the cement binder in the slurry in the concrete corresponds to a first portion (201), the infused plurality of grains in the concrete corresponds to a second portion (202), and the first and second portion are a first volume (101).
While a limited number of embodiments have been described above, those skilled in the art, having the benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope as disclosed herein. Accordingly, the scope should be limited by the attached claims.
This application is a non-provisional patent application of U.S. Provisional Patent Application Ser. No. 61/868,623, filed on Aug. 22, 2013, and entitled: “PRESSURE ACTUATED DISINTEGRATION OF BULK MATERIALS AND OILFIELD RELATED COMPONENTS.” Accordingly, this non-provisional patent application claims priority to U.S. Provisional Patent Application Ser. No. 61/868,623 under 35 U.S.C. §119(e). U.S. Provisional Patent Application Ser. No. 61/868,623 is hereby incorporated in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2014/051415 | 8/18/2014 | WO | 00 |
Number | Date | Country | |
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61868623 | Aug 2013 | US |