Information
-
Patent Grant
-
6782231
-
Patent Number
6,782,231
-
Date Filed
Wednesday, May 15, 200223 years ago
-
Date Issued
Tuesday, August 24, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Muserlian, Lucas and Mercanti
-
CPC
-
US Classifications
Field of Search
US
- 399 328
- 399 329
- 399 331
- 399 332
- 219 216
- 432 59
- 432 60
-
International Classifications
-
Abstract
The fixing device having therein the heating member for heating a toner image, the pressure applying member arranged to face the heating member for performing a pressure contact to the heating member, an urging means which urges the pressure applying means, and a changeover means which changes the condition of the pressure applying member from the pressure contact condition to the heating member to the pressure contact released condition by controlling the urging means, wherein urging power by the urging means under the pressure contact released condition is lower than that under the pressure contact condition.
Description
BACKGROUND OF THE INVENTION
The present invention relates to an image forming apparatus which forms an image by an electrophotographic method, and more particularly to an improvement of a fixing device of the image forming apparatus.
(1) A technology for energy saving is one of the subjects of development in the technical field relating to the image forming apparatus which forms an image on a recording material by the electrophotographic method. The power consumption of the electrophotographic image forming apparatus depends upon the power consumption of the fixing device so largely that the energy saving in the fixing device represents the saving of power consumption in the image forming apparatus, and accordingly, the development of the technology for suppressing the energy consumption in the fixing device is the aforementioned subject of development.
Concerning the electric power which is consumed in the fixing device, the energy consumption under a stand-by condition is overwhelmingly greater than the energy consumption under an image forming condition. Accordingly, there is paid much attention for suppressing the energy consumption of the fixing device in the stand-by condition, that is, there is paid much attention to the development of the fixing device, which is kept under the condition that the power supply is not given to a heat source of the fixing device, or the condition that lower electric power is given even if power is given, and which can rise to the condition being capable of fixing within a short time, when a starting button of an image formation is operated, or when an instruction for an image formation is given from the outside.
A belt having small heat capacity is influential for a heating member of the fixing device having a short rise time mentioned above, and hitherto, there have been a great number of patent applications concerning the fixing device in which the belt is used for the heating member.
Further, it is performed that temperature of the heating member is raised to the temperature capable of fixing, while the heating member is released from a pressure applying member. Since the aforementioned rise-up of the heating member prevents heat of the heating member from traveling to the pressure applying member, the heat capacity of a heat receiving system becomes so small that the heating member can rise to be the temperature level capable of fixing within a short time.
(2) Generally, the fixing device is provided with the heating member and the pressure applying member. The fixing device fixes the toner image on the recording member by heat and pressure, by making both of the heating member and the pressure applying member to come into contact with each other by the prescribed pressure, and making a recording member having an unfixed toner image to pass between the heating member and the pressure applying member.
In the conventional fixing device, the pressure applying member is provided under the condition where the pressure applying member is brought into contact with the unmovable heating member, or is released from the unmovable heating member, and the pressure applying member is pressed to the heating member by the movement from the released position that is not under the acting condition, when the image formation is performed. Further, when releasing the pressure applying member from the heating member, the pressure applying member has been moved against urging of an urging means.
(1) It has become clear that if there is a difference between the surface speed of the heating member and that of the pressure applying member, when the pressure applying member is brought into contact with the heating member, the difference causes stress which gives undesirable influence upon these members. That is, it has become clear that the surface of the heating member or the pressure applying member changes in formation or changes in quality. Especially, when one having a rubber surface with lower hardness on the surface or a belt is used as the heating member, these changing are clear, and off-set occurs or the belt is broken in an extreme case.
The object of the present invention is to solve the above-mentioned problem of the fixing device wherein the pressure applying member is kept to be released from the heating member during the stand-by condition, and the pressure applying member comes in contact with the heating member when the image is formed, and further, to provide a fixing device of an energy saving type which can keep good fixing performance for a long time, still further, to provide an image forming apparatus having therein the above-mentioned fixing device.
(2) Under the construction that the pressure applying member is brought into pressure contact with the heating member by the urging means, the pressure applying member is brought into contact with the heating member by the prescribed pressure when pressure is applied. Therefore, it is necessary to apply releasing power which is stronger than pressuring power on the pressure applying member, when the pressure applying member is released from the heating member, which means that great power is necessary for releasing the pressure contact. A motor is used generally as a driving means which performs pressure contact/releasing of pressure contact of the pressure applying member, however, the motor having large power is necessary, resulting in problems that the electric power consumption is large and the cost is high.
Another object of the invention is to solve the above-mentioned problems of a mechanism which performs pressure contact/releasing of the pressure applying member onto the heating member, and to provide a fixing device of a type of low energy consumption and low cost, and to provide an image forming apparatus having therein the above-mentioned fixing device.
SUMMARY OF THE INVENTION
The objects of the invention will be attained by either one of the Structures shown below.
Structure (1) The fixing device in which a pressure applying member is provided to be in contact with or away from a heating member which heats a toner image, and fixing is conducted by making the recording material carrying thereon a toner image to pass between the heating member and the pressure applying member, under the condition that the pressure applying member is brought into pressure contact with the heating member, wherein there are provided a changeover means which switches a condition of the heating member and the pressure applying member between a pressure contact condition and a pressure contact released condition, and a driving means which drives the heating member and the pressure applying member under the pressure released condition, and when the changeover means changes the condition from the pressure released condition to the pressure contact condition, the changeover means conducts switching so that either one of the heating member and the pressure applying member may be separated from the driving means, and may touch the other party being driven by the driving means under the condition that either one of the heating member and the pressure applying member released from the driving means is moved by inertial force.
Structure (2) The fixing device mentioned in the Structure (1), wherein there is provided the driving means which transports the recording material by driving the heating member.
Structure (3) The fixing device mentioned in the Structure (1), wherein the changeover means forms the pressure contact condition and the pressure released condition, by changing the position of the pressure applying member.
Structure (4) The fixing device mentioned in either one of the Structures (1) to (3), wherein the changeover means uncouples the pressure applying member from the driving member.
Structure (5) The fixing device mentioned in either one of the Structures (1) to (4), wherein the heating member is represented by a heating belt, and the fixing is performed by making the heating belt to touch the recording material.
Structure (6) The fixing device mentioned in the Structure (5), wherein there is provided a heating means which heats the heating member.
Structure (7) The fixing device mentioned in the Structure (6), wherein the heating means has a heat source and a heating roller which is heated by the heat source, and about which the heating belt is trained.
Structure (8) The fixing device mentioned in either one of the Structures (5) to (7), wherein the heating belt is provided with a base body and a heat-resistant elastic layer formed on the base body.
Structure (9) The fixing device mentioned in either one of the Structures (1) to (4), wherein each of the heating member and pressure applying member is composed of roller.
Structure (10) The fixing device in which a pressure applying member is provided to be in contact with or away from a heating member which has a toner image, and fixing is conducted by making the recording material carrying thereon a toner image to pass between the heating member and the pressure applying member, under the condition that the pressure applying member is brought into pressure contact with the heating member, wherein, there is provided a driving means which drives the heating member and pressure applying member under the condition that the pressure applying member is released from the heating member, and the driving means drives either one of the heating member and the pressure applying member through a torque limiter.
Structure (11) The fixing device mentioned in the Structure (10), wherein the torque limiter has transmission torque Q having the range shown by the following formula:
19.6×10
−4
<Q
<9.8×10
−3
(
N·m
).
Structure (12) The fixing device mentioned in the Structure (10) or (11), wherein the heating member is composed of a heating roller.
Structure (13) The fixing device mentioned in the Structure (10) or (11), wherein the heating member is composed of the heating belt.
Structure (14) The fixing device having therein the heating member for heating a toner image, the pressure applying member arranged to face the heating member, an urging means which urges the pressure applying means, and a changeover means which changes the condition of the pressure applying member from the pressure contact condition to the heating member to the pressure contact released condition by controlling the urging means, wherein urging power by the urging means under the pressure contact released condition is lower than that under the pressure contact condition.
Structure (15) The fixing device mentioned in the Structure (14), wherein the urging means forms a non-urging condition under the pressure released condition.
Structure (16) The fixing device mentioned in the Structure (14), wherein the urging means forms an urging condition under the pressure released condition.
Structure (17) An image forming apparatus wherein there are provided an image forming means which forms an unfixed toner image on the recording material, and the fixing device mentioned in either one of the Structures (1) to (16).
BRIEF DESCRIPTION OF DRAWINGS
FIG. 1
is a whole structural drawing of a color printer of the embodiment of the invention.
FIGS.
2
(
a
)-
2
(
e
) are drawings showing the constructions of the fixing device of a first embodiment of the invention.
FIG. 3
is a block diagram of a control system of the first embodiment of the invention.
FIG. 4
is a flow chart of the control which is performed by the control means.
FIG. 5
is a section of the pressure applying roller of the fixing device of a second embodiment of the invention.
FIG. 6
is a drawing showing an example of a driving mechanism having a torque limiter of the second embodiment of the invention.
FIGS.
7
(
a
) and
7
(
b
) are drawings showing constructions of the fixing device of a third embodiment of the invention.
FIG. 8
is a drawing showing the other example of the fixing device of the third embodiment of the invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
The embodiments of the invention will be described in details as bellow, referring to the drawings.
FIG. 1
is a drawing showing the whole construction of a color printer of the embodiment of the invention.
In
FIG. 1
, numeral
10
is a photoreceptor drum (hereinafter referred to as a drum) representing an image forming body, numeral
11
is a scorotron charger representing a charging means for each color, numeral
12
is an exposure-optical system representing an image writing means for each color, numeral
13
is a developing device representing a developing means for each color, and numeral
14
is a transfer belt.
The drum
10
is one wherein a transparent conductive layer and a photoreceptive layer such as a-Si layer or an organic photoreceptive layer (OPC) are formed on an outer circumferential surface of a cylindrical base body made of a transparent member such as, for example, an optical glass or a transparent acryl resin, and it is rotated in the clockwise direction indicated by an arrow in
FIG. 1
, with the conductive layer being grounded.
The scorotron charger
11
, the exposure-optical system
12
and the developing device
13
make one set, and there are provided four sets each being a mono-color image forming means which forms a mono-color image for each of yellow (Y), magenta (M), cyan (C) and black (K), and they are arranged in the order of Y, M, C and K in the rotating direction of the drum
10
. Thus, the image forming means which forms a full color image on recording member P is constructed by the drum
10
, four sets each being a mono-color image forming means and transfer device
15
.
Since the mechanical constructions of the four sets each being the mono-color image forming means are the same basically, the construction of one set will be explained in detail to represent all of the four sets.
The scorotron charger
11
is provided with a control grid being held at the prescribed potential respectively, and for example, with discharging electrode
11
a
representing a saw-tooth type electrode, and is mounted to face the photoreceptive layer of the drum
10
, and gives an even potential on the surface of the drum
10
by corona discharge having the same polarity with toner.
The exposure-optical system
12
is arranged in the drum
10
so that the exposure-optical system
12
may be positioned at the downstream side of the scorotron charger
11
in the rotating direction of drum
10
.
The exposure-optical system
12
is an exposure unit composed of linear exposure element
12
a
wherein a plurality of LEDs (light emitting diode) each representing light emitting element for image-exposure light are lined up in an array parallel to the drum shaft in the direction of main scanning, a light convergent type light transmission body (brand name: SELFOC Lens Array) representing an image forming element, and an unillustrated lens holder, and the exposure-optical system
12
is attached to holding member
120
.
Other than the exposure-optical system
12
for each color, simultaneously exposing transfer device
12
d
and uniform exposure device
12
e
which are the same construction are attached on the holding member
120
, and they are installed in the base body of the drum
10
integrally.
The exposure-optical system
12
exposes the photosensitive layer of the drum
10
to an image from the back side, according to the image data read by an image reading device on the other body and stored in the memory, and forms an electrostatic latent image on the drum
10
.
Though normally used is an emission wavelength of the exposure element being in the range of 780 nm to 900 nm, which has high transmittance to toner of Y, M and C, the wavelength of 400 nm to 780 nm can also be used in the present embodiment and the greater transmittance to color toner is not necessary, because the image exposure is performed from the back side.
The developing device
13
is provided with developing sleeve
131
formed by a cylindrical non-magnetic stainless steel or aluminum material which keeps the prescribed clearance to the peripheral surface of the drum
10
and rotates in the same rotating direction of the drum
10
at the close point, and development casing
138
in which the single component developers or two components developers for yellow (Y), magenta (M), cyan (C) and black (K) respectively are stored.
The developing device
13
is kept to be non-contact with the drum
10
with the prescribed clearance from the drum
10
, and performs the non-contact reversal development, when the developing bias representing the alternating current voltage superimposed on the direct current voltage is applied on the developing sleeve
131
, and forms the toner image on the drum
10
.
Symbols
14
a
and
14
b
are rollers about which the transfer belt
14
is trained tightly, and the symbol
14
a
receives driving power from an unillustrated driving source, to rotate the transfer belt
14
in the direction indicated by an arrow.
The numerals
15
and
16
are respectively a transfer device and a neutralizing device which are arranged to face the drum
10
with the transfer belt
14
between, the numeral
17
is an AC neutralizing device to neutralize the drum
10
which has passed through the transfer area, and the numeral
18
is a cleaning device to clean the surface of the drum after the neutralizing of electricity, and has cleaning blade
180
.
Numeral
20
is a cassette to store the recording material P on which the toner image formed on the drum
10
is transferred, and numeral
25
is a sheet feeding roller.
Along the feeding path for the recording material P, there are provided paired conveyance rollers R
1
to R
6
, the transfer belt
14
, and fixing device
30
including heating belt
300
which is driven at the same linear speed as the moving speed of the recording material P.
Numeral
44
shows the AC neutralizing device for separating the sheet, being arranged to face the roller
14
a
through the transfer belt
14
.
Numeral
46
is a separation claw which has a function to separate the image transferred recording material P from the transfer belt sent integrally with the transfer belt
14
securely, and is positioned with its tip close to the surface of the transfer belt
14
on the roller
14
a.
The following is the process of the image formation in the image forming apparatus having the above-mentioned construction.
After the fixing device
30
enters the fixing capable condition (that is, warm-up is completed), the drum
10
is started by an unillustrated drum driving motor by an operation of an unillstrated image formation starting key or an image formation order from the outside, and the drum
10
rotates in the clockwise direction shown by an arrow in
FIG. 1
, and at the same time, scorotron charging device
11
for yellow (Y) operates to give the prescribed electric potential to the drum
10
.
Then, an image writing is performed by an electric signal corresponding to a first color signal, that is Y image datum, through Y exposure optical system
12
, and an electrostatic latent image corresponding to the Y image of the original image is formed on the surface of the drum
10
.
The reversal development is performed for the electrostatic latent image by developing device
13
for Y under the non-contacting condition, and the Y toner image is formed on the drum
10
.
Next, the drum
10
is given an electric potential on the Y toner image by the charging action of a magenta (M) scorotron charging device
11
, the electrostatic latent image corresponding to M image is formed by the image writing by the electric signal corresponding to a second color signal, that is the M image data, via M exposure optical system
12
, and magenta (M) toner image is formed to be superimposed on the yellow (Y) toner image, by the non-contact reversal development of the M developing device
13
.
By the process mentioned above, cyan (C) toner image corresponding to a third color signal is formed to be superimposed by cyan (C) scorotron charging device
11
, C exposure optical system
12
and C developing device
13
, and further on it, black (K) toner image corresponding to a fourth color signal is formed to be superimposed successively by black (K) scorotron charging device
11
, K exposure optical system
12
and K developing device
13
, accordingly, there are formed four color toner images to be superimposed representing yellow (Y), magenta (M), cyan (C) and black (K), within a single rotation of the photosensitive drum
10
.
The image writing on the photosensitive layer of the drum
10
by the exposure optical system
12
of Y, M, C and K is performed from the inside of the drum
10
by passing through the light transparent base body.
Accordingly, each of the image writing for the second, third and fourth color signals is performed, without being influenced by pre-formed toner image, thus, it is possible to form the electrostatic latent image which is the same in terms of grade as that for the first color signal.
The superimposed color toner images which are formed by the above-mentioned image forming process on the drum
10
representing the image forming body are transferred collectively on the recording material P which is conveyed in timing, by the action of the transfer device
15
in the transfer area.
In this case, to perform the better transfer, it is preferable that transferring exposure device
12
d
provided in the drum
10
exposes uniformly.
Toner remaining on the surface of the drum
10
after the transfer process is finished receives the neutralization action of the AC neutralization device
17
, and is removed by the cleaning device
18
, thus, the drum surface is ready for the next image formation. Further, the transfer belt
14
from which the recording material P is separated is cleaned by the cleaning device
140
.
In the present embodiment, after the cleaning and before the next charging, uniform exposure device
12
e
employing a light emitting diode, for example, is operated to erase the history for the former image formation on the surface of the drum.
On the other hand, after the recording material P on which the color toner image is transferred is separated from drum
10
by the action of the neutralizing device
16
, the recording material P is conveyed by the transfer belt
14
, then, is separated from the transfer belt
14
by the neutralization action of the AC neutralizing device
44
and the separation claw
46
, and is guided to the fixing device
30
.
The recording sheet P which has been subjected to fixing processing is conveyed by the feeding rollers R
3
to R
6
, and is ejected.
(The First embodiment)
FIGS.
2
(
a
)-
2
(
e
) are drawings showing the construction of the fixing device
30
.
Numeral
300
is a heating belt representing a heating member which is composed of endless-belt-shaped base body
301
made of metal having the thickness of 30 to 70 μm, and is composed of heat-resistant elastic layer
302
such as a silicon rubber having the thickness of 70 to 200 μm as the surface layer touching the recording material P, as shown in FIG.
2
(
e
). Numeral
310
is a supporting roller composed of cylindrical base body
311
made of metal, and of heat-resistant elastic layer
312
such as a silicon rubber. Symbol H is a heat source representing a halogen lamp. Symbol
340
is a pressure applying roller representing a pressure applying member composed of cylindrical base body
341
made of metal, and of heat-resistant elastic layer
342
such as a silicon rubber having the thickness of 1 to 5 mm. The heating roller
300
is trained about the supporting roller
310
and the heating roller
320
tightly, and is driven by the supporting roller
310
representing the drive roller to convey the recording material P by moving on a cyclic basis as shown by an arrow. The heating roller
320
is heated by heat generated by the heat source H, and the heating roller
320
heats up the heating belt
300
to the temperature by which unfixed toner image T on the recording material P can be fixed.
Temperature sensor SE detects the surface temperature of the heating roller
320
, and control means CPU (shown in
FIG. 3
) controls the heat source H based on the output of the temperature sensor SE, to keep the heating belt
300
at the prescribed temperature. Symbol G is a guiding member to guide an approach of the recording material P.
Under the stand-by condition of the image forming apparatus, that is, under the stand-by condition of the fixing device, as shown in FIG.
2
(
a
), pressure applying roller
340
is released from the heating roller
300
and the supporting roller
310
. Further, under the stand-by condition, the heat source H is under the OFF condition, and the fixing device does not consume the electric power. Or, it is also possible to make a constitution that low level electric power is supplied to the heat source H, and the heating roller
32
is pre-heated by the low power consumption.
When the time of the stand-by condition is short, the temperature of the heating roller
320
is established relatively high. Accordingly, in the case of the short stand-by condition, the electric power supply to the heat source H is relatively large, and in the case of the long standby-condition, the temperature of the heating roller is established relatively low, and the electric power supply to the heat source H is relatively small. In the actual control, it is preferable that the timer is started when the warm-up is finished or the image formation is finished, and that the established temperature is lowered continuously or stepwise, based on the time counted by the timer.
The pressure applying roller
340
is supported rotatably on the supporting section
362
provided on support lever
360
supported rotatably on shaft
361
, and the support lever
360
is urged by coil spring
370
representing an urging means. Roller
363
is provided at the end of the other end portion of the shaft
361
of the support lever
360
, and the roller
363
is in contact with rotating cam
380
. The rotating cam is driven by motor M
2
to rotate.
When there is an operation of the copy button or an image formation order from the outside through the network, the electric power for the fixing is supplied to the heat source H, the support roller
310
and the heating roller
320
rotate to start moving the heating belt
300
on a cyclic basis simultaneously, and pressure applying roller
340
goes up to come in pressure contact with the heating belt as shown in FIG.
2
(
b
) simultaneously. Under the condition as shown in FIG.
2
(
b
), the pressure applying roller
340
is brought in contact with the heating belt
300
by the coil spring
370
with the prescribed pressure, then the fixing is performed by the action that the recording material P passes through between the heating belt
300
and the pressure applying roller
340
.
The pressure applying roller
340
is connected to motor M
1
that is a driving means through clutch CL. It is possible to make the motor M
1
to serve concurrently as a motor as a driving means to convey and fix the recording material P, that is, as a motor to drive the support roller
310
, or it is also possible to provide separately.
The motor M
1
is turned on by an operation of the copy button or the image formation starting order from the outside to drive the pressure applying roller
340
to rotate. After driving the pressure applying roller
340
to rotate, the clutch CL is turned off to release the engagement between the motor M
1
and the pressure applying roller
340
, just before the pressure applying roller
340
touches the heating belt
300
. Accordingly, when the pressure applying roller
340
touches the heating belt
300
, the pressure applying roller
340
is rotating without being powered, that is, under the condition of inertia rotation.
In the structure where the pressure applying roller
340
which is not rotating touches the heating belt
300
which is rotating, the stress is caused when it touches. Even in the case where the pressure applying roller
340
which is connected to the motor M
1
touches the heating belt
300
, the stress is caused by the slight speed difference generated between the pressure applying roller
340
and the heating belt
300
.
Due to the above-mentioned stress, the elastic layer
302
of the heating belt
300
and the elastic layer
342
of the pressure applying roller
340
are sometimes deformed, or their surfaces are sometimes scratched. Further, in the extreme case, the heating belt
300
is also broken.
The above-mentioned problems are solved by the manner that the pressure applying roller
340
is disengaged from the driving system to rotate freely by inertia, just before the touching, like the present embodiment.
Incidentally, it is desirable that the pressure applying roller
340
rotates at the circumferential speed nearly equal to the moving speed of the heating belt
300
, and it is preferable that the operating timing of the clutch CL is established so that the pressure applying roller
340
touches the heating belt
300
, while the pressure applying roller
340
is rotated by inertia at the circumferential speed which is nearly the same as the moving speed of the heating belt
300
. Further, it is desirable that inertia is made to be small when the pressure applying roller
340
is rotated by inertia, and it is desirable that the clutch CL is provided at the section which is near the pressure applying roller
340
of the drive-transfer system.
FIG. 3
is a block diagram of the control system of the present embodiment, and
FIG. 4
is a flow chart of the control which is performed by the control means CPU.
When the main switch of the image forming apparatus is turned on, the electric power is supplied to the heat source H of the fixing device
30
to start the warm-up (F
1
). When detecting temperature of the temperature sensor SE reaches the prescribed value, the warm-up is finished and the system enters the stand-by condition for waiting the image forming order (F
9
). When the image forming order (YES of F
2
) comes, the motors M
1
and M
2
are started driving so that the support roller
310
and the pressure applying roller
340
are driven to rotate, and the pressure applying roller
340
is changed the position to come into pressure contact (F
3
). Incidentally, in this example, the motor M
1
that is the common driving source drives the support roller
310
and the pressure applying roller
340
. In the pressure contact process, the clutch CL is turned off to disengage the pressure applying roller
340
from the driving system, immediately before the pressure applying roller
340
touches the heating belt
300
(F
4
).
The temperature sensor SE monitors whether temperature of the heating belt
300
reaches the fixing temperature or not, and if it does not reach, the heat source H is turned on (F
6
). When the image formation is finished (F
7
), the pressure contact of the pressure applying roller
340
shown in FIG.
2
(
a
) is released (F
8
), and the system enters the standby condition F
9
. Further, even when there is no image formation order after the end of the warm-up, the system also enters the stand-by condition F
9
. In the stand-by condition F
9
, the heat source H is turned off, or electric power of the lower level is supplied to the heat source H, as mentioned above.
In the above-mentioned description, pressure contact pressure contact releasing is performed by moving the pressure applying roller
340
, however, it is also possible to use the construction to move the heating belt
300
representing the heating member to perform the pressure contact/pressure contact releasing. Still further, it is possible to use the heating roller in place of the heating belt as the heating member.
In FIGS.
2
(
c
) and
2
(
d
), when the heating roller
300
has been brought into pressure contact with the pressure applying roller
340
, the position of the pressure applying roller
340
is higher than the position shown in FIG.
2
(
b
), and due to this, the moving distance between the pressure contact position and the pressure contact released position is greater than the distance between the position shown in FIG.
2
(
a
) and the position shown in FIG.
2
(
b
). Due to the construction that the tracks of belt conveyance is different between the pressure contact condition and the pressure contact released condition, the moving distance for the pressure applying roller to move for the release of the pressure contact becomes greater than that of the distance shown in FIGS.
2
(
a
) and
2
(
b
), which makes application of the invention to be more effective. Further, since the length of the recording material P nipped between the heating belt
300
and the pressure applying roller
340
becomes longer, a heating time becomes longer to improve the fixing efficiency.
Incidentally, when back-up member
390
represented by a pad or a roller is arranged at the position where the pressure applying roller
340
stops going up, as shown in FIG.
2
(
d
), the adhesion of the recording material P between the pressure applying roller
340
and the heating belt
300
becomes better to improve the fixing efficiency further.
Incidentally, in FIGS.
2
(
a
)-
2
(
d
), an unillustrated pulling mechanism supports the heating roller
320
to give the tension to the heating belt
300
.
(The Second Embodiment)
FIG. 5
is a section of the pressure applying roller in the fixing device relating to the second embodiment of the present invention, which is showing the other example of the pressure applying roller
340
in the fixing device shown in FIG.
2
.
The pressure applying roller
340
in
FIG. 5
is composed of base body
341
made of a metal and elastic layer
342
, which is the same as the above-mentioned embodiment. The base body
341
has shaft
343
, and is rotatably supported on a bracket of the fixing device
30
by the shaft
343
. Gear
346
is connected to the motor M
1
in FIGS.
2
(
a
)-
2
(
b
), and is rotatably driven by the motor M
1
. The gear
346
and the shaft
343
are connected each other by slip ring
345
representing a plate spring supported by C-ring
344
. That is, though driving power of the gear
346
is transmitted to the shaft
343
via slip ring
345
, when more than the prescribed load torque is applied, the construction is that the slip ring slips so that driving power of the gear
346
may not transfer to the pressure applying roller
340
.
At the operation start of the fixing device, under the non-load condition that the pressure applying roller
340
is released from the heating belt
300
, the pressure applying roller
340
is driven by the motor
1
, and rotates at the circumferential speed nearly the same as the speed of the heating belt
300
. Then, when the pressure applying roller
340
touches the heating belt
300
, the stress caused between the pressure applying roller
340
and the heating roller
300
is absorbed by the action of the slip ring
345
serving as the torque limiter. As a result, the heating belt
300
and the pressure applying roller
340
enter the state of connect without having the stress mentioned above. Accordingly, the above-mentioned deformation or tear caused by the stress is prevented.
The following range is desirable for the transmission torque Q of the slip ring
345
.
19.6×10
−4
<Q<
9.8×10
−3
N·m
When the transmission torque is smaller than the above-mentioned range, it sometimes occurs that the pressure applying roller
340
does not rotate. Further, when the transmission torque is larger than the above-mentioned range, the stress is sometimes caused, when the pressure applying roller
340
touches the heating roller
300
, so that the deformation or the change in quality may occur on the surface of the pressure applying roller
340
or the surface of the heating roller
300
.
FIG. 6
shows the other example of the driving structure having the torque limiter in the second embodiment. A two-step gear shown in
FIG. 6
is provided in the drive transfer system from the motor M
1
to the pressure applying roller
340
. Gear
401
which is supported rotatably on the shaft
400
is connected to the motor M
1
shown in FIGS.
2
(
a
) and
2
(
b
), through an unillustrated driving system. C-ring
403
is mounted on the shaft
400
, and the slip ring
404
representing the plate spring is prevented from falling out by the C-ring
403
. The slip ring
404
touches the gear
402
connected to the pressure applying roller
340
by an unillustrated driving system. The slip ring
404
works as the torque limiter, and the pressure applying roller
340
is rotatably driven by the motor M
1
through the gears
401
and
402
, under the non-load condition. That is, under the condition that the pressure applying roller
340
is released from the heating belt
300
, the pressure applying roller
340
is rotatably driven by the motor M
1
, and under the condition that the pressure applying roller
340
touches the heating belt
300
, the deformation and the damage of the elastic layers
302
and
342
respectively of the heating belt
300
and pressure applying roller
340
are prevented, because the stress is absorbed by the action of the slip ring
404
.
(The Third Embodiment)
The third embodiment is an example wherein the driving power of the driving means for performing the pressure contact/pressure contact releasing of the pressure applying roller is made to be small, and a motor as the driving means that is small in size and has less power consumption can be used.
FIGS.
7
(
a
) and
7
(
b
) show the construction of the fixing device relating to the present embodiment. The fixing device
50
shown in FIGS.
7
(
a
) and
7
(
b
) can be used as the fixing device
30
in FIG.
1
.
In FIGS.
7
(
a
) and
7
(
b
), symbol
500
is a heating roller, composed of base body
501
made of metal to be cylindrical and of surface layer
502
made of fluororesin to be releasable and heat resistant, and it houses therein heat source H representing a halogen lamp. Numeral
510
is a pressure applying roller, composed of base body
511
made of metal to be cylindrical and elastic layer
512
made of silicon rubber to be heat resistant. Numeral
520
is a separation claw, numeral
530
is a fix-sheet ejecting roller which conveys the fixed recording material P, and symbol G is a guide member which guides an approach of the recording material P.
The pressure applying roller
510
is rotatably supported on supporting member
551
. The supporting member
551
is urged upward in FIGS.
7
(
a
) and
7
(
b
) by coil spring
552
as an urging means. Numeral
540
is a supporting lever rotatably supported on shaft
541
, and has two supporting arms
542
. The supporting member
551
is supported to be movable up and down between the two arms in FIGS.
7
(
a
) and
7
(
b
).
FIG.
7
(
b
) shows the fixing device
50
being under the working condition, and under the working condition, the pressure applying roller
510
is brought into pressure contact with the heating roller
500
under the prescribed pressure by the coiled spring
552
. FIG.
7
(
a
) is showing the fixing device
50
under the non-operating condition. The condition shown in FIG.
7
(
a
) means that the rotating cam
560
makes the supporting lever
540
to rotate in the direction of reducing the urge of the coiled spring
552
. Under the condition shown in FIG.
7
(
a
), the pressure applying roller
510
comes to the state of non-urging to leave the heating roller
500
. Further, when the fixing device
50
works, the rotating cam
560
drives rotatably the support lever
540
and brings the pressure applying roller
510
into pressure contact with the heating roller
500
as shown in FIG.
7
(
b
).
Power for driving action to the support lever
540
by the rotating cam
560
is one which makes the prescribed pressure necessary for the fixing to be the greatest. In the conventional pressure contact/pressure contact releasing mechanism of the pressure roller, the support lever is driven in the direction wherein pressure necessary for the fixing is further increased by urging force by the spring, while the power being stronger than the increasing urging power is necessary for releasing the pressure contact, however in the driving mechanism of the present embodiment, the urging power becomes the greatest under the pressure contacted condition, and it becomes possible to perform the pressure contact/pressure contact releasing of the pressure roller with exceptionally small power than that of the conventional mechanism. By this driving mechanism, a small motor with low power consumption and low cost can be used for the motor M
2
as the driving means for the pressure contact/pressure contact releasing.
FIG. 8
shows the other example of the fixing device of the third embodiment.
In this example, support arm
542
provided on the support lever
540
has stop section
542
A which limits a rise of the supporting member
551
of the pressure applying roller
510
. The pressure applying roller
510
is held by the stop section
542
A to be away from the heating roller
500
surely, when the fixing device is not operating.
When the pressure applying member separated from the heating member under the stand-by condition is brought into pressure contact with the heating member in the case of image formation, the stress is caused so that the deformation or the change in quality may occur on the heating member or the pressure applying member, however, in Structure 1, 2, 3, 4, 6, 9, 10, 12, 16 or 17, the pressure contact is performed after the pressure applying member or the heating member is brought into the condition of the inertia rotation, thus the above-mentioned stress is prevented, and the deformation or the change of the quality is also prevented.
By Structure 5, 7, 8 or 13, the heat capacity of the heating member can be reduced so that the rise-up time for the heating is shortened, and under the stand-by condition, it is possible to cut off the power supply to the heat source, or it is enough to supply low level power to the heat source, accordingly, it is possible to control the energy consumption effectively for the image forming apparatus.
By Structure 11, it is possible to prevent the stress effectively, in particular, when the pressure applying member is brought into pressure contact with the heating member.
Since the pressure applying roller is made to be away from the heating member by the action in the direction to reduce urging of the urging means for making the pressure applying member to be brought into pressure contact with the heating member by structure 14, 15 or 17, small power is necessary for the pressure contact releasing, and due to this, it is possible to lower the energy consumption for the driving means which performs pressure contact/pressure contact releasing, and further, it is possible to reduce the cost of the driving means.
Structure 16 can make the heating member and the pressure applying member to be away from each other surely under the stand-by condition.
Claims
- 1. A fixing device comprising:a heating member for heating a toner image; a pressure applying member for contacting with or separating from the heating member; a changeover device for switching conditions of the heating member and the pressure applying member between a pressure contact condition and a pressure contact released condition; and a driving device for driving the heating member and the pressure applying member under the pressure contact released condition, wherein fixing is conducted by making a recording material carrying thereon the toner image to pass between the heating member and the pressure applying member, under the condition that the pressure applying member is brought into pressure contact with the heating member, and wherein, when the changeover device changes the condition from the pressure contact released condition to the pressure contact condition, the changeover device conducts switching, under the condition that either one of the heating member and the pressure applying member is separated from the driving device and moving by inertia, while the other member is connected to the driving device to move.
- 2. The fixing device of claim 1, wherein there is provided the driving device for transporting the recording material by driving the heating member.
- 3. The fixing device of claim 1, wherein the changeover device forms the pressure contact condition and the pressure contact released condition by changing the position of the pressure applying member.
- 4. The fixing device of claim 1, wherein the changeover device uncouples the pressure applying member from the driving member.
- 5. The fixing device of claim 1, wherein the heating member is represented by a heating belt, and the fixing is performed by making the heating belt to touch the recording material.
- 6. The fixing device of claim 5, wherein there is provided the heating device for heating the heating member.
- 7. The fixing device of claim 6, wherein the heating device has a heat source and a heating roller heated by the heat source, and about which the heating belt is trained.
- 8. The fixing device of claim 5, wherein the heating belt is provided with a base body and a heat-resistant elastic layer formed on the base body.
- 9. The fixing device of claim 1, wherein each of the heating member and the pressure applying member is represented by a roller.
- 10. A fixing device comprising:a heating member for heating a toner image; a pressure applying member for contacting with or separating from the heating member; and a driving device for driving the heating member and the pressure applying member under the condition that the pressure applying member is released from the heating member, wherein fixing is conducted by making a recording material carrying thereon the toner image to pass between the heating member and the pressure applying member, under the condition that the pressure applying member is brought into pressure contact with the heating member, and wherein the driving device drives either one of the heating member and the pressure applying member through a torque limiter.
- 11. The fixing device of claim 10, wherein the torque limiter has transmission torque Q having the range shown by the following formula:19.6×10−4<Q<9.8×10−3 (N·m).
- 12. The fixing device of claim 10, wherein the heating member is represented by a heating roller.
- 13. The fixing device of claim 10, wherein the heating member is represented by a heating belt.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2001-156870 |
May 2001 |
JP |
|
US Referenced Citations (1)
Number |
Name |
Date |
Kind |
6366745 |
Adachi et al. |
Apr 2002 |
B1 |
Foreign Referenced Citations (2)
Number |
Date |
Country |
6-316349 |
Nov 1994 |
JP |
7-92847 |
Apr 1995 |
JP |