Pressure applying device to fixing roller of image forming apparatus

Information

  • Patent Grant
  • 6782231
  • Patent Number
    6,782,231
  • Date Filed
    Wednesday, May 15, 2002
    23 years ago
  • Date Issued
    Tuesday, August 24, 2004
    20 years ago
Abstract
The fixing device having therein the heating member for heating a toner image, the pressure applying member arranged to face the heating member for performing a pressure contact to the heating member, an urging means which urges the pressure applying means, and a changeover means which changes the condition of the pressure applying member from the pressure contact condition to the heating member to the pressure contact released condition by controlling the urging means, wherein urging power by the urging means under the pressure contact released condition is lower than that under the pressure contact condition.
Description




BACKGROUND OF THE INVENTION




The present invention relates to an image forming apparatus which forms an image by an electrophotographic method, and more particularly to an improvement of a fixing device of the image forming apparatus.




(1) A technology for energy saving is one of the subjects of development in the technical field relating to the image forming apparatus which forms an image on a recording material by the electrophotographic method. The power consumption of the electrophotographic image forming apparatus depends upon the power consumption of the fixing device so largely that the energy saving in the fixing device represents the saving of power consumption in the image forming apparatus, and accordingly, the development of the technology for suppressing the energy consumption in the fixing device is the aforementioned subject of development.




Concerning the electric power which is consumed in the fixing device, the energy consumption under a stand-by condition is overwhelmingly greater than the energy consumption under an image forming condition. Accordingly, there is paid much attention for suppressing the energy consumption of the fixing device in the stand-by condition, that is, there is paid much attention to the development of the fixing device, which is kept under the condition that the power supply is not given to a heat source of the fixing device, or the condition that lower electric power is given even if power is given, and which can rise to the condition being capable of fixing within a short time, when a starting button of an image formation is operated, or when an instruction for an image formation is given from the outside.




A belt having small heat capacity is influential for a heating member of the fixing device having a short rise time mentioned above, and hitherto, there have been a great number of patent applications concerning the fixing device in which the belt is used for the heating member.




Further, it is performed that temperature of the heating member is raised to the temperature capable of fixing, while the heating member is released from a pressure applying member. Since the aforementioned rise-up of the heating member prevents heat of the heating member from traveling to the pressure applying member, the heat capacity of a heat receiving system becomes so small that the heating member can rise to be the temperature level capable of fixing within a short time.




(2) Generally, the fixing device is provided with the heating member and the pressure applying member. The fixing device fixes the toner image on the recording member by heat and pressure, by making both of the heating member and the pressure applying member to come into contact with each other by the prescribed pressure, and making a recording member having an unfixed toner image to pass between the heating member and the pressure applying member.




In the conventional fixing device, the pressure applying member is provided under the condition where the pressure applying member is brought into contact with the unmovable heating member, or is released from the unmovable heating member, and the pressure applying member is pressed to the heating member by the movement from the released position that is not under the acting condition, when the image formation is performed. Further, when releasing the pressure applying member from the heating member, the pressure applying member has been moved against urging of an urging means.




(1) It has become clear that if there is a difference between the surface speed of the heating member and that of the pressure applying member, when the pressure applying member is brought into contact with the heating member, the difference causes stress which gives undesirable influence upon these members. That is, it has become clear that the surface of the heating member or the pressure applying member changes in formation or changes in quality. Especially, when one having a rubber surface with lower hardness on the surface or a belt is used as the heating member, these changing are clear, and off-set occurs or the belt is broken in an extreme case.




The object of the present invention is to solve the above-mentioned problem of the fixing device wherein the pressure applying member is kept to be released from the heating member during the stand-by condition, and the pressure applying member comes in contact with the heating member when the image is formed, and further, to provide a fixing device of an energy saving type which can keep good fixing performance for a long time, still further, to provide an image forming apparatus having therein the above-mentioned fixing device.




(2) Under the construction that the pressure applying member is brought into pressure contact with the heating member by the urging means, the pressure applying member is brought into contact with the heating member by the prescribed pressure when pressure is applied. Therefore, it is necessary to apply releasing power which is stronger than pressuring power on the pressure applying member, when the pressure applying member is released from the heating member, which means that great power is necessary for releasing the pressure contact. A motor is used generally as a driving means which performs pressure contact/releasing of pressure contact of the pressure applying member, however, the motor having large power is necessary, resulting in problems that the electric power consumption is large and the cost is high.




Another object of the invention is to solve the above-mentioned problems of a mechanism which performs pressure contact/releasing of the pressure applying member onto the heating member, and to provide a fixing device of a type of low energy consumption and low cost, and to provide an image forming apparatus having therein the above-mentioned fixing device.




SUMMARY OF THE INVENTION




The objects of the invention will be attained by either one of the Structures shown below.




Structure (1) The fixing device in which a pressure applying member is provided to be in contact with or away from a heating member which heats a toner image, and fixing is conducted by making the recording material carrying thereon a toner image to pass between the heating member and the pressure applying member, under the condition that the pressure applying member is brought into pressure contact with the heating member, wherein there are provided a changeover means which switches a condition of the heating member and the pressure applying member between a pressure contact condition and a pressure contact released condition, and a driving means which drives the heating member and the pressure applying member under the pressure released condition, and when the changeover means changes the condition from the pressure released condition to the pressure contact condition, the changeover means conducts switching so that either one of the heating member and the pressure applying member may be separated from the driving means, and may touch the other party being driven by the driving means under the condition that either one of the heating member and the pressure applying member released from the driving means is moved by inertial force.




Structure (2) The fixing device mentioned in the Structure (1), wherein there is provided the driving means which transports the recording material by driving the heating member.




Structure (3) The fixing device mentioned in the Structure (1), wherein the changeover means forms the pressure contact condition and the pressure released condition, by changing the position of the pressure applying member.




Structure (4) The fixing device mentioned in either one of the Structures (1) to (3), wherein the changeover means uncouples the pressure applying member from the driving member.




Structure (5) The fixing device mentioned in either one of the Structures (1) to (4), wherein the heating member is represented by a heating belt, and the fixing is performed by making the heating belt to touch the recording material.




Structure (6) The fixing device mentioned in the Structure (5), wherein there is provided a heating means which heats the heating member.




Structure (7) The fixing device mentioned in the Structure (6), wherein the heating means has a heat source and a heating roller which is heated by the heat source, and about which the heating belt is trained.




Structure (8) The fixing device mentioned in either one of the Structures (5) to (7), wherein the heating belt is provided with a base body and a heat-resistant elastic layer formed on the base body.




Structure (9) The fixing device mentioned in either one of the Structures (1) to (4), wherein each of the heating member and pressure applying member is composed of roller.




Structure (10) The fixing device in which a pressure applying member is provided to be in contact with or away from a heating member which has a toner image, and fixing is conducted by making the recording material carrying thereon a toner image to pass between the heating member and the pressure applying member, under the condition that the pressure applying member is brought into pressure contact with the heating member, wherein, there is provided a driving means which drives the heating member and pressure applying member under the condition that the pressure applying member is released from the heating member, and the driving means drives either one of the heating member and the pressure applying member through a torque limiter.




Structure (11) The fixing device mentioned in the Structure (10), wherein the torque limiter has transmission torque Q having the range shown by the following formula:






19.6×10


−4




<Q


<9.8×10


−3


(


N·m


).






Structure (12) The fixing device mentioned in the Structure (10) or (11), wherein the heating member is composed of a heating roller.




Structure (13) The fixing device mentioned in the Structure (10) or (11), wherein the heating member is composed of the heating belt.




Structure (14) The fixing device having therein the heating member for heating a toner image, the pressure applying member arranged to face the heating member, an urging means which urges the pressure applying means, and a changeover means which changes the condition of the pressure applying member from the pressure contact condition to the heating member to the pressure contact released condition by controlling the urging means, wherein urging power by the urging means under the pressure contact released condition is lower than that under the pressure contact condition.




Structure (15) The fixing device mentioned in the Structure (14), wherein the urging means forms a non-urging condition under the pressure released condition.




Structure (16) The fixing device mentioned in the Structure (14), wherein the urging means forms an urging condition under the pressure released condition.




Structure (17) An image forming apparatus wherein there are provided an image forming means which forms an unfixed toner image on the recording material, and the fixing device mentioned in either one of the Structures (1) to (16).











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is a whole structural drawing of a color printer of the embodiment of the invention.




FIGS.


2


(


a


)-


2


(


e


) are drawings showing the constructions of the fixing device of a first embodiment of the invention.





FIG. 3

is a block diagram of a control system of the first embodiment of the invention.





FIG. 4

is a flow chart of the control which is performed by the control means.





FIG. 5

is a section of the pressure applying roller of the fixing device of a second embodiment of the invention.





FIG. 6

is a drawing showing an example of a driving mechanism having a torque limiter of the second embodiment of the invention.




FIGS.


7


(


a


) and


7


(


b


) are drawings showing constructions of the fixing device of a third embodiment of the invention.





FIG. 8

is a drawing showing the other example of the fixing device of the third embodiment of the invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




The embodiments of the invention will be described in details as bellow, referring to the drawings.





FIG. 1

is a drawing showing the whole construction of a color printer of the embodiment of the invention.




In

FIG. 1

, numeral


10


is a photoreceptor drum (hereinafter referred to as a drum) representing an image forming body, numeral


11


is a scorotron charger representing a charging means for each color, numeral


12


is an exposure-optical system representing an image writing means for each color, numeral


13


is a developing device representing a developing means for each color, and numeral


14


is a transfer belt.




The drum


10


is one wherein a transparent conductive layer and a photoreceptive layer such as a-Si layer or an organic photoreceptive layer (OPC) are formed on an outer circumferential surface of a cylindrical base body made of a transparent member such as, for example, an optical glass or a transparent acryl resin, and it is rotated in the clockwise direction indicated by an arrow in

FIG. 1

, with the conductive layer being grounded.




The scorotron charger


11


, the exposure-optical system


12


and the developing device


13


make one set, and there are provided four sets each being a mono-color image forming means which forms a mono-color image for each of yellow (Y), magenta (M), cyan (C) and black (K), and they are arranged in the order of Y, M, C and K in the rotating direction of the drum


10


. Thus, the image forming means which forms a full color image on recording member P is constructed by the drum


10


, four sets each being a mono-color image forming means and transfer device


15


.




Since the mechanical constructions of the four sets each being the mono-color image forming means are the same basically, the construction of one set will be explained in detail to represent all of the four sets.




The scorotron charger


11


is provided with a control grid being held at the prescribed potential respectively, and for example, with discharging electrode


11




a


representing a saw-tooth type electrode, and is mounted to face the photoreceptive layer of the drum


10


, and gives an even potential on the surface of the drum


10


by corona discharge having the same polarity with toner.




The exposure-optical system


12


is arranged in the drum


10


so that the exposure-optical system


12


may be positioned at the downstream side of the scorotron charger


11


in the rotating direction of drum


10


.




The exposure-optical system


12


is an exposure unit composed of linear exposure element


12




a


wherein a plurality of LEDs (light emitting diode) each representing light emitting element for image-exposure light are lined up in an array parallel to the drum shaft in the direction of main scanning, a light convergent type light transmission body (brand name: SELFOC Lens Array) representing an image forming element, and an unillustrated lens holder, and the exposure-optical system


12


is attached to holding member


120


.




Other than the exposure-optical system


12


for each color, simultaneously exposing transfer device


12




d


and uniform exposure device


12




e


which are the same construction are attached on the holding member


120


, and they are installed in the base body of the drum


10


integrally.




The exposure-optical system


12


exposes the photosensitive layer of the drum


10


to an image from the back side, according to the image data read by an image reading device on the other body and stored in the memory, and forms an electrostatic latent image on the drum


10


.




Though normally used is an emission wavelength of the exposure element being in the range of 780 nm to 900 nm, which has high transmittance to toner of Y, M and C, the wavelength of 400 nm to 780 nm can also be used in the present embodiment and the greater transmittance to color toner is not necessary, because the image exposure is performed from the back side.




The developing device


13


is provided with developing sleeve


131


formed by a cylindrical non-magnetic stainless steel or aluminum material which keeps the prescribed clearance to the peripheral surface of the drum


10


and rotates in the same rotating direction of the drum


10


at the close point, and development casing


138


in which the single component developers or two components developers for yellow (Y), magenta (M), cyan (C) and black (K) respectively are stored.




The developing device


13


is kept to be non-contact with the drum


10


with the prescribed clearance from the drum


10


, and performs the non-contact reversal development, when the developing bias representing the alternating current voltage superimposed on the direct current voltage is applied on the developing sleeve


131


, and forms the toner image on the drum


10


.




Symbols


14




a


and


14




b


are rollers about which the transfer belt


14


is trained tightly, and the symbol


14




a


receives driving power from an unillustrated driving source, to rotate the transfer belt


14


in the direction indicated by an arrow.




The numerals


15


and


16


are respectively a transfer device and a neutralizing device which are arranged to face the drum


10


with the transfer belt


14


between, the numeral


17


is an AC neutralizing device to neutralize the drum


10


which has passed through the transfer area, and the numeral


18


is a cleaning device to clean the surface of the drum after the neutralizing of electricity, and has cleaning blade


180


.




Numeral


20


is a cassette to store the recording material P on which the toner image formed on the drum


10


is transferred, and numeral


25


is a sheet feeding roller.




Along the feeding path for the recording material P, there are provided paired conveyance rollers R


1


to R


6


, the transfer belt


14


, and fixing device


30


including heating belt


300


which is driven at the same linear speed as the moving speed of the recording material P.




Numeral


44


shows the AC neutralizing device for separating the sheet, being arranged to face the roller


14




a


through the transfer belt


14


.




Numeral


46


is a separation claw which has a function to separate the image transferred recording material P from the transfer belt sent integrally with the transfer belt


14


securely, and is positioned with its tip close to the surface of the transfer belt


14


on the roller


14




a.






The following is the process of the image formation in the image forming apparatus having the above-mentioned construction.




After the fixing device


30


enters the fixing capable condition (that is, warm-up is completed), the drum


10


is started by an unillustrated drum driving motor by an operation of an unillstrated image formation starting key or an image formation order from the outside, and the drum


10


rotates in the clockwise direction shown by an arrow in

FIG. 1

, and at the same time, scorotron charging device


11


for yellow (Y) operates to give the prescribed electric potential to the drum


10


.




Then, an image writing is performed by an electric signal corresponding to a first color signal, that is Y image datum, through Y exposure optical system


12


, and an electrostatic latent image corresponding to the Y image of the original image is formed on the surface of the drum


10


.




The reversal development is performed for the electrostatic latent image by developing device


13


for Y under the non-contacting condition, and the Y toner image is formed on the drum


10


.




Next, the drum


10


is given an electric potential on the Y toner image by the charging action of a magenta (M) scorotron charging device


11


, the electrostatic latent image corresponding to M image is formed by the image writing by the electric signal corresponding to a second color signal, that is the M image data, via M exposure optical system


12


, and magenta (M) toner image is formed to be superimposed on the yellow (Y) toner image, by the non-contact reversal development of the M developing device


13


.




By the process mentioned above, cyan (C) toner image corresponding to a third color signal is formed to be superimposed by cyan (C) scorotron charging device


11


, C exposure optical system


12


and C developing device


13


, and further on it, black (K) toner image corresponding to a fourth color signal is formed to be superimposed successively by black (K) scorotron charging device


11


, K exposure optical system


12


and K developing device


13


, accordingly, there are formed four color toner images to be superimposed representing yellow (Y), magenta (M), cyan (C) and black (K), within a single rotation of the photosensitive drum


10


.




The image writing on the photosensitive layer of the drum


10


by the exposure optical system


12


of Y, M, C and K is performed from the inside of the drum


10


by passing through the light transparent base body.




Accordingly, each of the image writing for the second, third and fourth color signals is performed, without being influenced by pre-formed toner image, thus, it is possible to form the electrostatic latent image which is the same in terms of grade as that for the first color signal.




The superimposed color toner images which are formed by the above-mentioned image forming process on the drum


10


representing the image forming body are transferred collectively on the recording material P which is conveyed in timing, by the action of the transfer device


15


in the transfer area.




In this case, to perform the better transfer, it is preferable that transferring exposure device


12




d


provided in the drum


10


exposes uniformly.




Toner remaining on the surface of the drum


10


after the transfer process is finished receives the neutralization action of the AC neutralization device


17


, and is removed by the cleaning device


18


, thus, the drum surface is ready for the next image formation. Further, the transfer belt


14


from which the recording material P is separated is cleaned by the cleaning device


140


.




In the present embodiment, after the cleaning and before the next charging, uniform exposure device


12




e


employing a light emitting diode, for example, is operated to erase the history for the former image formation on the surface of the drum.




On the other hand, after the recording material P on which the color toner image is transferred is separated from drum


10


by the action of the neutralizing device


16


, the recording material P is conveyed by the transfer belt


14


, then, is separated from the transfer belt


14


by the neutralization action of the AC neutralizing device


44


and the separation claw


46


, and is guided to the fixing device


30


.




The recording sheet P which has been subjected to fixing processing is conveyed by the feeding rollers R


3


to R


6


, and is ejected.




(The First embodiment)




FIGS.


2


(


a


)-


2


(


e


) are drawings showing the construction of the fixing device


30


.




Numeral


300


is a heating belt representing a heating member which is composed of endless-belt-shaped base body


301


made of metal having the thickness of 30 to 70 μm, and is composed of heat-resistant elastic layer


302


such as a silicon rubber having the thickness of 70 to 200 μm as the surface layer touching the recording material P, as shown in FIG.


2


(


e


). Numeral


310


is a supporting roller composed of cylindrical base body


311


made of metal, and of heat-resistant elastic layer


312


such as a silicon rubber. Symbol H is a heat source representing a halogen lamp. Symbol


340


is a pressure applying roller representing a pressure applying member composed of cylindrical base body


341


made of metal, and of heat-resistant elastic layer


342


such as a silicon rubber having the thickness of 1 to 5 mm. The heating roller


300


is trained about the supporting roller


310


and the heating roller


320


tightly, and is driven by the supporting roller


310


representing the drive roller to convey the recording material P by moving on a cyclic basis as shown by an arrow. The heating roller


320


is heated by heat generated by the heat source H, and the heating roller


320


heats up the heating belt


300


to the temperature by which unfixed toner image T on the recording material P can be fixed.




Temperature sensor SE detects the surface temperature of the heating roller


320


, and control means CPU (shown in

FIG. 3

) controls the heat source H based on the output of the temperature sensor SE, to keep the heating belt


300


at the prescribed temperature. Symbol G is a guiding member to guide an approach of the recording material P.




Under the stand-by condition of the image forming apparatus, that is, under the stand-by condition of the fixing device, as shown in FIG.


2


(


a


), pressure applying roller


340


is released from the heating roller


300


and the supporting roller


310


. Further, under the stand-by condition, the heat source H is under the OFF condition, and the fixing device does not consume the electric power. Or, it is also possible to make a constitution that low level electric power is supplied to the heat source H, and the heating roller


32


is pre-heated by the low power consumption.




When the time of the stand-by condition is short, the temperature of the heating roller


320


is established relatively high. Accordingly, in the case of the short stand-by condition, the electric power supply to the heat source H is relatively large, and in the case of the long standby-condition, the temperature of the heating roller is established relatively low, and the electric power supply to the heat source H is relatively small. In the actual control, it is preferable that the timer is started when the warm-up is finished or the image formation is finished, and that the established temperature is lowered continuously or stepwise, based on the time counted by the timer.




The pressure applying roller


340


is supported rotatably on the supporting section


362


provided on support lever


360


supported rotatably on shaft


361


, and the support lever


360


is urged by coil spring


370


representing an urging means. Roller


363


is provided at the end of the other end portion of the shaft


361


of the support lever


360


, and the roller


363


is in contact with rotating cam


380


. The rotating cam is driven by motor M


2


to rotate.




When there is an operation of the copy button or an image formation order from the outside through the network, the electric power for the fixing is supplied to the heat source H, the support roller


310


and the heating roller


320


rotate to start moving the heating belt


300


on a cyclic basis simultaneously, and pressure applying roller


340


goes up to come in pressure contact with the heating belt as shown in FIG.


2


(


b


) simultaneously. Under the condition as shown in FIG.


2


(


b


), the pressure applying roller


340


is brought in contact with the heating belt


300


by the coil spring


370


with the prescribed pressure, then the fixing is performed by the action that the recording material P passes through between the heating belt


300


and the pressure applying roller


340


.




The pressure applying roller


340


is connected to motor M


1


that is a driving means through clutch CL. It is possible to make the motor M


1


to serve concurrently as a motor as a driving means to convey and fix the recording material P, that is, as a motor to drive the support roller


310


, or it is also possible to provide separately.




The motor M


1


is turned on by an operation of the copy button or the image formation starting order from the outside to drive the pressure applying roller


340


to rotate. After driving the pressure applying roller


340


to rotate, the clutch CL is turned off to release the engagement between the motor M


1


and the pressure applying roller


340


, just before the pressure applying roller


340


touches the heating belt


300


. Accordingly, when the pressure applying roller


340


touches the heating belt


300


, the pressure applying roller


340


is rotating without being powered, that is, under the condition of inertia rotation.




In the structure where the pressure applying roller


340


which is not rotating touches the heating belt


300


which is rotating, the stress is caused when it touches. Even in the case where the pressure applying roller


340


which is connected to the motor M


1


touches the heating belt


300


, the stress is caused by the slight speed difference generated between the pressure applying roller


340


and the heating belt


300


.




Due to the above-mentioned stress, the elastic layer


302


of the heating belt


300


and the elastic layer


342


of the pressure applying roller


340


are sometimes deformed, or their surfaces are sometimes scratched. Further, in the extreme case, the heating belt


300


is also broken.




The above-mentioned problems are solved by the manner that the pressure applying roller


340


is disengaged from the driving system to rotate freely by inertia, just before the touching, like the present embodiment.




Incidentally, it is desirable that the pressure applying roller


340


rotates at the circumferential speed nearly equal to the moving speed of the heating belt


300


, and it is preferable that the operating timing of the clutch CL is established so that the pressure applying roller


340


touches the heating belt


300


, while the pressure applying roller


340


is rotated by inertia at the circumferential speed which is nearly the same as the moving speed of the heating belt


300


. Further, it is desirable that inertia is made to be small when the pressure applying roller


340


is rotated by inertia, and it is desirable that the clutch CL is provided at the section which is near the pressure applying roller


340


of the drive-transfer system.





FIG. 3

is a block diagram of the control system of the present embodiment, and

FIG. 4

is a flow chart of the control which is performed by the control means CPU.




When the main switch of the image forming apparatus is turned on, the electric power is supplied to the heat source H of the fixing device


30


to start the warm-up (F


1


). When detecting temperature of the temperature sensor SE reaches the prescribed value, the warm-up is finished and the system enters the stand-by condition for waiting the image forming order (F


9


). When the image forming order (YES of F


2


) comes, the motors M


1


and M


2


are started driving so that the support roller


310


and the pressure applying roller


340


are driven to rotate, and the pressure applying roller


340


is changed the position to come into pressure contact (F


3


). Incidentally, in this example, the motor M


1


that is the common driving source drives the support roller


310


and the pressure applying roller


340


. In the pressure contact process, the clutch CL is turned off to disengage the pressure applying roller


340


from the driving system, immediately before the pressure applying roller


340


touches the heating belt


300


(F


4


).




The temperature sensor SE monitors whether temperature of the heating belt


300


reaches the fixing temperature or not, and if it does not reach, the heat source H is turned on (F


6


). When the image formation is finished (F


7


), the pressure contact of the pressure applying roller


340


shown in FIG.


2


(


a


) is released (F


8


), and the system enters the standby condition F


9


. Further, even when there is no image formation order after the end of the warm-up, the system also enters the stand-by condition F


9


. In the stand-by condition F


9


, the heat source H is turned off, or electric power of the lower level is supplied to the heat source H, as mentioned above.




In the above-mentioned description, pressure contact pressure contact releasing is performed by moving the pressure applying roller


340


, however, it is also possible to use the construction to move the heating belt


300


representing the heating member to perform the pressure contact/pressure contact releasing. Still further, it is possible to use the heating roller in place of the heating belt as the heating member.




In FIGS.


2


(


c


) and


2


(


d


), when the heating roller


300


has been brought into pressure contact with the pressure applying roller


340


, the position of the pressure applying roller


340


is higher than the position shown in FIG.


2


(


b


), and due to this, the moving distance between the pressure contact position and the pressure contact released position is greater than the distance between the position shown in FIG.


2


(


a


) and the position shown in FIG.


2


(


b


). Due to the construction that the tracks of belt conveyance is different between the pressure contact condition and the pressure contact released condition, the moving distance for the pressure applying roller to move for the release of the pressure contact becomes greater than that of the distance shown in FIGS.


2


(


a


) and


2


(


b


), which makes application of the invention to be more effective. Further, since the length of the recording material P nipped between the heating belt


300


and the pressure applying roller


340


becomes longer, a heating time becomes longer to improve the fixing efficiency.




Incidentally, when back-up member


390


represented by a pad or a roller is arranged at the position where the pressure applying roller


340


stops going up, as shown in FIG.


2


(


d


), the adhesion of the recording material P between the pressure applying roller


340


and the heating belt


300


becomes better to improve the fixing efficiency further.




Incidentally, in FIGS.


2


(


a


)-


2


(


d


), an unillustrated pulling mechanism supports the heating roller


320


to give the tension to the heating belt


300


.




(The Second Embodiment)





FIG. 5

is a section of the pressure applying roller in the fixing device relating to the second embodiment of the present invention, which is showing the other example of the pressure applying roller


340


in the fixing device shown in FIG.


2


.




The pressure applying roller


340


in

FIG. 5

is composed of base body


341


made of a metal and elastic layer


342


, which is the same as the above-mentioned embodiment. The base body


341


has shaft


343


, and is rotatably supported on a bracket of the fixing device


30


by the shaft


343


. Gear


346


is connected to the motor M


1


in FIGS.


2


(


a


)-


2


(


b


), and is rotatably driven by the motor M


1


. The gear


346


and the shaft


343


are connected each other by slip ring


345


representing a plate spring supported by C-ring


344


. That is, though driving power of the gear


346


is transmitted to the shaft


343


via slip ring


345


, when more than the prescribed load torque is applied, the construction is that the slip ring slips so that driving power of the gear


346


may not transfer to the pressure applying roller


340


.




At the operation start of the fixing device, under the non-load condition that the pressure applying roller


340


is released from the heating belt


300


, the pressure applying roller


340


is driven by the motor


1


, and rotates at the circumferential speed nearly the same as the speed of the heating belt


300


. Then, when the pressure applying roller


340


touches the heating belt


300


, the stress caused between the pressure applying roller


340


and the heating roller


300


is absorbed by the action of the slip ring


345


serving as the torque limiter. As a result, the heating belt


300


and the pressure applying roller


340


enter the state of connect without having the stress mentioned above. Accordingly, the above-mentioned deformation or tear caused by the stress is prevented.




The following range is desirable for the transmission torque Q of the slip ring


345


.






19.6×10


−4




<Q<


9.8×10


−3




N·m








When the transmission torque is smaller than the above-mentioned range, it sometimes occurs that the pressure applying roller


340


does not rotate. Further, when the transmission torque is larger than the above-mentioned range, the stress is sometimes caused, when the pressure applying roller


340


touches the heating roller


300


, so that the deformation or the change in quality may occur on the surface of the pressure applying roller


340


or the surface of the heating roller


300


.





FIG. 6

shows the other example of the driving structure having the torque limiter in the second embodiment. A two-step gear shown in

FIG. 6

is provided in the drive transfer system from the motor M


1


to the pressure applying roller


340


. Gear


401


which is supported rotatably on the shaft


400


is connected to the motor M


1


shown in FIGS.


2


(


a


) and


2


(


b


), through an unillustrated driving system. C-ring


403


is mounted on the shaft


400


, and the slip ring


404


representing the plate spring is prevented from falling out by the C-ring


403


. The slip ring


404


touches the gear


402


connected to the pressure applying roller


340


by an unillustrated driving system. The slip ring


404


works as the torque limiter, and the pressure applying roller


340


is rotatably driven by the motor M


1


through the gears


401


and


402


, under the non-load condition. That is, under the condition that the pressure applying roller


340


is released from the heating belt


300


, the pressure applying roller


340


is rotatably driven by the motor M


1


, and under the condition that the pressure applying roller


340


touches the heating belt


300


, the deformation and the damage of the elastic layers


302


and


342


respectively of the heating belt


300


and pressure applying roller


340


are prevented, because the stress is absorbed by the action of the slip ring


404


.




(The Third Embodiment)




The third embodiment is an example wherein the driving power of the driving means for performing the pressure contact/pressure contact releasing of the pressure applying roller is made to be small, and a motor as the driving means that is small in size and has less power consumption can be used.




FIGS.


7


(


a


) and


7


(


b


) show the construction of the fixing device relating to the present embodiment. The fixing device


50


shown in FIGS.


7


(


a


) and


7


(


b


) can be used as the fixing device


30


in FIG.


1


.




In FIGS.


7


(


a


) and


7


(


b


), symbol


500


is a heating roller, composed of base body


501


made of metal to be cylindrical and of surface layer


502


made of fluororesin to be releasable and heat resistant, and it houses therein heat source H representing a halogen lamp. Numeral


510


is a pressure applying roller, composed of base body


511


made of metal to be cylindrical and elastic layer


512


made of silicon rubber to be heat resistant. Numeral


520


is a separation claw, numeral


530


is a fix-sheet ejecting roller which conveys the fixed recording material P, and symbol G is a guide member which guides an approach of the recording material P.




The pressure applying roller


510


is rotatably supported on supporting member


551


. The supporting member


551


is urged upward in FIGS.


7


(


a


) and


7


(


b


) by coil spring


552


as an urging means. Numeral


540


is a supporting lever rotatably supported on shaft


541


, and has two supporting arms


542


. The supporting member


551


is supported to be movable up and down between the two arms in FIGS.


7


(


a


) and


7


(


b


).




FIG.


7


(


b


) shows the fixing device


50


being under the working condition, and under the working condition, the pressure applying roller


510


is brought into pressure contact with the heating roller


500


under the prescribed pressure by the coiled spring


552


. FIG.


7


(


a


) is showing the fixing device


50


under the non-operating condition. The condition shown in FIG.


7


(


a


) means that the rotating cam


560


makes the supporting lever


540


to rotate in the direction of reducing the urge of the coiled spring


552


. Under the condition shown in FIG.


7


(


a


), the pressure applying roller


510


comes to the state of non-urging to leave the heating roller


500


. Further, when the fixing device


50


works, the rotating cam


560


drives rotatably the support lever


540


and brings the pressure applying roller


510


into pressure contact with the heating roller


500


as shown in FIG.


7


(


b


).




Power for driving action to the support lever


540


by the rotating cam


560


is one which makes the prescribed pressure necessary for the fixing to be the greatest. In the conventional pressure contact/pressure contact releasing mechanism of the pressure roller, the support lever is driven in the direction wherein pressure necessary for the fixing is further increased by urging force by the spring, while the power being stronger than the increasing urging power is necessary for releasing the pressure contact, however in the driving mechanism of the present embodiment, the urging power becomes the greatest under the pressure contacted condition, and it becomes possible to perform the pressure contact/pressure contact releasing of the pressure roller with exceptionally small power than that of the conventional mechanism. By this driving mechanism, a small motor with low power consumption and low cost can be used for the motor M


2


as the driving means for the pressure contact/pressure contact releasing.





FIG. 8

shows the other example of the fixing device of the third embodiment.




In this example, support arm


542


provided on the support lever


540


has stop section


542


A which limits a rise of the supporting member


551


of the pressure applying roller


510


. The pressure applying roller


510


is held by the stop section


542


A to be away from the heating roller


500


surely, when the fixing device is not operating.




When the pressure applying member separated from the heating member under the stand-by condition is brought into pressure contact with the heating member in the case of image formation, the stress is caused so that the deformation or the change in quality may occur on the heating member or the pressure applying member, however, in Structure 1, 2, 3, 4, 6, 9, 10, 12, 16 or 17, the pressure contact is performed after the pressure applying member or the heating member is brought into the condition of the inertia rotation, thus the above-mentioned stress is prevented, and the deformation or the change of the quality is also prevented.




By Structure 5, 7, 8 or 13, the heat capacity of the heating member can be reduced so that the rise-up time for the heating is shortened, and under the stand-by condition, it is possible to cut off the power supply to the heat source, or it is enough to supply low level power to the heat source, accordingly, it is possible to control the energy consumption effectively for the image forming apparatus.




By Structure 11, it is possible to prevent the stress effectively, in particular, when the pressure applying member is brought into pressure contact with the heating member.




Since the pressure applying roller is made to be away from the heating member by the action in the direction to reduce urging of the urging means for making the pressure applying member to be brought into pressure contact with the heating member by structure 14, 15 or 17, small power is necessary for the pressure contact releasing, and due to this, it is possible to lower the energy consumption for the driving means which performs pressure contact/pressure contact releasing, and further, it is possible to reduce the cost of the driving means.




Structure 16 can make the heating member and the pressure applying member to be away from each other surely under the stand-by condition.



Claims
  • 1. A fixing device comprising:a heating member for heating a toner image; a pressure applying member for contacting with or separating from the heating member; a changeover device for switching conditions of the heating member and the pressure applying member between a pressure contact condition and a pressure contact released condition; and a driving device for driving the heating member and the pressure applying member under the pressure contact released condition, wherein fixing is conducted by making a recording material carrying thereon the toner image to pass between the heating member and the pressure applying member, under the condition that the pressure applying member is brought into pressure contact with the heating member, and wherein, when the changeover device changes the condition from the pressure contact released condition to the pressure contact condition, the changeover device conducts switching, under the condition that either one of the heating member and the pressure applying member is separated from the driving device and moving by inertia, while the other member is connected to the driving device to move.
  • 2. The fixing device of claim 1, wherein there is provided the driving device for transporting the recording material by driving the heating member.
  • 3. The fixing device of claim 1, wherein the changeover device forms the pressure contact condition and the pressure contact released condition by changing the position of the pressure applying member.
  • 4. The fixing device of claim 1, wherein the changeover device uncouples the pressure applying member from the driving member.
  • 5. The fixing device of claim 1, wherein the heating member is represented by a heating belt, and the fixing is performed by making the heating belt to touch the recording material.
  • 6. The fixing device of claim 5, wherein there is provided the heating device for heating the heating member.
  • 7. The fixing device of claim 6, wherein the heating device has a heat source and a heating roller heated by the heat source, and about which the heating belt is trained.
  • 8. The fixing device of claim 5, wherein the heating belt is provided with a base body and a heat-resistant elastic layer formed on the base body.
  • 9. The fixing device of claim 1, wherein each of the heating member and the pressure applying member is represented by a roller.
  • 10. A fixing device comprising:a heating member for heating a toner image; a pressure applying member for contacting with or separating from the heating member; and a driving device for driving the heating member and the pressure applying member under the condition that the pressure applying member is released from the heating member, wherein fixing is conducted by making a recording material carrying thereon the toner image to pass between the heating member and the pressure applying member, under the condition that the pressure applying member is brought into pressure contact with the heating member, and wherein the driving device drives either one of the heating member and the pressure applying member through a torque limiter.
  • 11. The fixing device of claim 10, wherein the torque limiter has transmission torque Q having the range shown by the following formula:19.6×10−4<Q<9.8×10−3 (N·m).
  • 12. The fixing device of claim 10, wherein the heating member is represented by a heating roller.
  • 13. The fixing device of claim 10, wherein the heating member is represented by a heating belt.
Priority Claims (1)
Number Date Country Kind
2001-156870 May 2001 JP
US Referenced Citations (1)
Number Name Date Kind
6366745 Adachi et al. Apr 2002 B1
Foreign Referenced Citations (2)
Number Date Country
6-316349 Nov 1994 JP
7-92847 Apr 1995 JP