This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2011-073637 filed Mar. 29, 2011.
The present invention relates to a pressure-applying member, a fixing device, and an image forming apparatus.
According to an aspect of the invention, there is provided a fixing device including a heating member that is rotatably supported and includes a heat source at an inner section of the heating member and a pressure-applying member that is pressed against the heating member. The pressure-applying member includes a band-shaped member that extends in a width direction of a medium that passes through a fixing area in which the band-shaped member faces the heating member, a support member that is opposed to the heating member with the band-shaped member disposed between the support member and the heating member, and a pressing member including a base-end portion that is supported by the support member and a free-end portion that extends toward the fixing area. The pressing member has plural urging portions arranged with intervals therebetween in the width direction, the urging portions being elastically deformable in accordance with a thickness of the medium when the medium passes through the fixing area, the free-end portion urging the band-shaped member in an urging direction, which is toward the heating member, so that the band-shaped member is pressed against the heating member.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Exemplary embodiments of the present invention will be described with reference to the drawings. However, the present invention is not limited to the following exemplary embodiments.
To facilitate understanding of the following descriptions, the front-back direction, the left-right direction, and the up-down direction are defined as the X-axis direction, the Y-axis direction, and the Z-axis direction, respectively, in each figure. In addition, directions shown by arrows X, −X, Y, −Y, Z, and −Z are defined as forward, backward, rightward, leftward, upward, and downward, respectively, and sides in those directions are defined as the front side, the back side, the right side, the left side, the top side, and the bottom side, respectively.
In the figures, circles having dots at the center show the direction from back to front with respect to the sides illustrated in the figures, and circles having the “x” marks therein show the direction from front to back with respect to the sides illustrated in the figures.
In each figure, components other than those necessary for the explanations are omitted to facilitate understanding.
Referring to
A surface of an image carrier PR that rotates in the direction shown by arrow Ya is uniformly charged by a charging roller CR, which is an example of a charging member, and successively passes through a latent-image write position Q1, a developing area Q2, and a first transfer area Q3. A latent-image writing device ROS, which is driven by the laser driving circuit DL, scans the surface of the image carrier PR with a laser beam L, which is an example of write light, at the latent-image write position Q1, and thereby forms an electrostatic latent image on the surface of the image carrier PR. In the case of forming a multicolor image, that is, a so-called full-color image, latent images corresponding to images of four colors, which are yellow (Y), magenta (M), cyan (C), and black (K), are successively formed. In the case of forming a monochrome image, only an electrostatic latent image corresponding to a black (K) image is formed.
A rotary developing device G includes four developing units GY, GM, GC, and GK of the respective colors, which are yellow (Y), magenta (M), cyan (C), and black (K). The developing units GY, GM, GC, and GK are successively rotated to the above-described developing area Q2 in response to a rotation of a rotating shaft Ga. Each of the developing units GY, GM, GC, and GK includes a developing roller GR, which is an example of a developer carrier that transports developer to the developing area Q2, and develops the electrostatic latent image on the image carrier PR that passes through the developing area Q2 into a toner image Tn, which is an example of a visualized image.
A slide frame F1, which is shown by the two-dot chain lines, is supported by left and right slide rails SR, which are examples of frame guide units, in an area below the image carrier PR such that the slide frame F1 is slidable in the front-back direction. The slide frame F1 is an example of a movable frame. A belt frame F2 is supported by the slide frame F1 such that the belt frame F2 is rotatable in the up-down direction around a hinge shaft F2a. The belt frame F2 is an example of a frame member for a band-shaped member included in a belt module BM, which is an example of an intermediate transfer device. The hinge shaft F2a is an example of a shaft member for the frame member. The belt module BM includes belt support rollers Rd, Rt, Rf, and T2a, which are examples of plural support members for the band-shaped member, a first transfer roller T1, which is an example of a first transfer member, a contact roller T2c, which is an example of a second transfer contact member, and the belt frame F2 that supports the above-mentioned components. The belt support rollers Rd, Rt, Rf, and T2a support an intermediate transfer belt B, which is an example of the band-shaped member and is also an example of an intermediate transfer member. The belt support rollers Rd, Rt, Rf, and T2a include a belt driving roller Rd, which is an example of a driving member for the band-shaped member, a tension roller Rt, which is an example of a tension-applying member for the band-shaped member, idler rollers Rf, which are examples of driven members for the band-shaped member, and a backup roller T2a, which is an example of a second transfer counter member. The contact roller T2c is in contact with the backup roller T2a.
The belt module BM is rotatable in the up-down direction around the hinge shaft F2a. When the belt module BM is rotated downward, the belt module BM may be inserted into and taken out from the image-forming-apparatus body U2 together with the slide frame F1 without coming into frictional contact with the image carrier PR. A power source circuit E controlled by a controller C, which is an example of a control unit, applies a transfer voltage with a polarity opposite to the charging polarity of toner, which is an example of developer, to the first transfer roller T1. Accordingly, a first transfer process is performed in which the toner image Tn on the surface of the image carrier PR is transferred onto the intermediate transfer belt B in the first transfer area Q3. In the case of forming a full-color image, the first transfer process is performed such that toner images Tn of the respective colors are successively formed on the surface of the image carrier PR and are successively transferred onto the surface of the intermediate transfer belt B in a superimposed manner in the first transfer area Q3. Thus, full-color toner images are formed on the intermediate transfer belt B in a superimposed manner. In the case of forming a monochrome image, only one developing unit GK is used and a monochrome toner image is transferred onto the intermediate transfer belt B in the first transfer process. After the first transfer process, an image-carrier cleaner CLp, which is an example of a cleaning member for the image carrier, cleans the surface of the image carrier PR by removing the residual toner, and a charge-eliminating roller JR, which is an example of a charge-eliminating member, eliminates the electric charge on the surface of the image carrier PR.
A second transfer slide frame Fs, which is an example of a second-transfer movable frame, is supported at a position below the backup roller T2a such that the second transfer slide frame Fs is detachable from the image-forming-apparatus body U2. The second transfer slide frame Fs is slidable in the front-back direction along left and right slide rails SR. A second transfer raising-and-lowering frame Ft is supported by the second transfer slide frame Fs such that the second transfer raising-and-lowering frame Ft is rotatable in the up-down direction around a hinge shaft Fta. The second transfer raising-and-lowering frame Ft is an example of a second-transfer raising-and-lowering member for a second transfer unit Ut, and the hinge shaft Fta is an example of a shaft member for the raising-and-lowering member. When the second transfer unit Ut is rotated downward, the second transfer unit Ut may be inserted into and taken out from the image-forming-apparatus body U2 without coming into, frictional contact with the belt module BM. The second transfer unit Ut includes a second transfer roller T2b, which is an example of a second transfer member, a second-transfer-roller cleaner CLt, which is an example of a cleaning member for the second transfer member, a roller support lever Lr, which is an example of a support member for the second transfer member, a post-transfer sheet guide SG2, which is an example of a post-transfer guiding member, a sheet transporting belt BH, which is an example of a band-shaped member for transporting a medium, and the second transfer raising-and-lowering frame Ft that supports the above-mentioned components.
The roller support lever Lr supports the second transfer roller T2b and the second-transfer-roller cleaner CLt, and is rotated around a hinge shaft La, which is an example of a shaft member for the support member, by a motor (not shown), which is an example of a drive unit for the support member. Thus, the roller support lever Lr moves the second transfer roller T2b between a second transfer position at which the second transfer roller T2b comes into contact with the intermediate transfer belt B and a standby position at which the second transfer roller T2b is separated from the intermediate transfer belt B. A second transfer area Q4 is defined by a contact area between the second transfer roller T2b and the intermediate transfer belt B. The second transfer roller T2b, the backup roller T2a, and the contact roller T2c form a second transfer member T2.
The first transfer roller T1, the intermediate transfer belt B, the second transfer member T2, etc., form a transfer device T1+B+T2 according to the first exemplary embodiment.
Sheets S, which are examples of media, are stored in a paper feed tray TR1, which is an example of a medium supplying member. The sheets S are picked up by a pickup roller Rp, which is an example of a pickup member, at a predetermined timing, and are separated from each other by separation rollers Rs, which are examples of separation members. Then, each sheet S is transported to registration rollers Rr, which are examples of timing-adjusting members. The sheet S that has been transported to the registration rollers Rr is transported from a pre-transfer sheet guide SG1, which is an example of a pre-transfer guiding member, to the second transfer area Q4 in synchronization with the movement of the full-color toner images or the monochrome toner image to the second transfer area Q4 after the first transfer process. When the sheet S passes through the second transfer area Q4, the power source circuit E controlled by the controller C applies a second transfer voltage with the same polarity as the charging polarity of the toner to the contact roller T2c included in the second transfer member T2. The second transfer member T2 performs a second transfer process in which the color toner images, which have been transferred onto the intermediate transfer belt B in a superimposed manner in the first transfer process, are simultaneously transferred onto the sheet S in the second transfer area Q4. After the second transfer process, a belt cleaner CLb, which is an example of a cleaning member for the band-shaped member, removes the residual toner that remains on the intermediate transfer belt B. In addition, a second-transfer-roller cleaner CLt collects the toner that adheres to the surface of the second transfer roller T2b.
The second transfer roller T2b and the belt cleaner CLb are arranged such that they are capable of coming into contact with and moving away from the intermediate transfer belt B. In the case of forming a color image, the second transfer roller T2b and the belt cleaner CLb are separated from the intermediate transfer belt B until the unfixed toner image of the last color is transferred onto the intermediate transfer belt B. The second-transfer-roller cleaner CLt is moved toward and away from the intermediate transfer belt B together with the second transfer roller T2b. The sheet S onto which the toner images have been transferred in the second transfer process is transported to a fixing area Q5 by the post-transfer sheet guide SG2 and the sheet transporting belt BH. The fixing area Q5 is defined by a contact area between a heating roller Fh, which is an example of a heating member, and a pressure-applying belt Fp, which is an example of a pressure-applying member. The sheet S is subjected to a heat-fixing process by a fixing device F, which includes the heating roller Fh and the pressure-applying belt Fp, when the sheet S passes through the fixing area Q5. The sheet S to which the toner images are fixed is ejected onto a sheet output tray TR2, which is an example of a medium output member. The above-described components denoted by Rp, Rs, Rr, SG1, SG2, and BH form a sheet transporting device SH, which is an example of a medium transporting device.
Referring to
Referring to
Referring to
The rotating levers 3 and 4 respectively support a front end-attachment member 5 and a rear end-attachment member 6. A belt support frame 7, which is an example of a support member, is disposed inside a film-shaped endless belt body Fp1 such that the belt support frame 7 extends in a width direction of the pressure-applying belt Fp.
The belt support frame 7 includes a frame body 8 made of metal that is J-shaped in cross section and a plate 9 that is welded to the frame body 8. The frame body 8 is an example of a support member body, and the plate 9 is an example of a plate-shaped member.
The belt support frame 7, which includes the frame body 8 that is J-shaped in cross section and the plate 9, is connected by the end-attachment members 5 and 6 to the rotating levers 3 and 4, which are respectively supported by the front plate 1 and the rear plate 2. The rotating levers 3 and 4 rotate while supporting end portions of the belt support frame 7 in the longitudinal direction thereof. Accordingly, the belt support frame 7 is moved between a pressing position at which the belt support frame 7 is near the heating roller Fh and a separation position at which the belt support frame 7 is separated from the heating roller Fh. The separation position is an example of a releasing position.
An oil absorbent member 11 made of felt or the like is bonded to the bottom surface of a central portion of the frame body 8 included in the belt support frame 7. The oil absorbent member 11 is an example of a lubricant absorbent member, and extends in the longitudinal direction, that is, the axial direction of the heating roller Fh. Belt guides 12 and 13, which are examples of band guiding members, are attached to the outer surfaces of the belt support frame 7 so as to extend along the longitudinal direction.
A sheet-shaped sliding sheet 16, which is an example of a sliding member, and a plate-shaped base 19 that extends in the front-back direction are supported on the top surface of the plate 9. Components denoted by reference numerals 3 to 16 are known components that are described in, for example, Japanese Unexamined Patent Application Publication Nos. 2002-148972 and 2002-148984, and detailed explanations thereof are thus omitted.
According to the first exemplary embodiment, upper ribs 19a, which are examples of pressing retainers, are formed on the top surface of the base 19 at the left and right ends thereof. The upper ribs 19a project upward and extend in the front-back direction. In addition, a flat-plate-shaped lower plate 19b is provided at the right end of the base 19. The lower plate 19b projects downward and extends in the front-back direction so as to extend through a right end portion of the plate 9. The lower plate 19b has positioning holes 19c that are formed with a space therebetween in the front-back direction. The positioning holes 19c are positioned by allowing positioning projections 13a that project from the left end surface of the right belt guide 13 to extend therethrough.
A leaf spring 21, which is an example of a pressing member, is disposed between the sliding sheet 16 and the base 19 at a position corresponding to the fixing area Q5.
In the state illustrated in
Referring to
A rotating operation shaft 29 is rotatably supported by the front plate 1 and the rear plate 2. An operation handle 31, which is an example of a rotating operation member, is fixed to the rotating operation shaft 29 at the front end thereof. A raising-and-lowering cam 32, which is an example of a raising-and-lowering member, is fixed to the rotating operation shaft 29 at each end thereof with a screw N1. Each raising-and-lowering cam 32 is provided at a position adjacent to the inner surface of the front plate 1 or the rear plate 2 to move the pressure-applying belt Fp upward and downward. The above-described components denoted by reference numerals 29 and 32 form a rotational-position adjusting member 29+32.
Referring to
When the operation handle 31 is rotated counterclockwise from the position illustrated in
Referring to
Referring to
The position of the separating member 44 in the up-down direction may be adjusted by loosening the nuts 43 and rotating the connecting bolts 42, and the position of the separating member 44 in the up-down direction may be fixed by fastening the nuts 43. Thus, the connecting bolts 42 and the nuts 43 form a separating-sheet-position adjusting member 42+43 that is capable of adjusting the positions of the separating-sheet support plate 46 and the separating sheet 45 with respect to the heating roller Fh. Components denoted by reference numerals 26 to 43 are known components that are described in, for example, Japanese Unexamined Patent Application Publication Nos. 2002-148972 and 2002-148984.
Referring to
Referring to
In the first exemplary embodiment, as illustrated in
The leaf spring 21 of the first exemplary embodiment includes a flat-plate-shaped flat plate portion 67, which extends in the front-back direction, in the area between the right end of the free-end portion 64 and the central position thereof in the left-right direction. Plural strip-shaped urging portions 68 that extend leftward from the left end of the flat plate portion 67 are arranged with intervals therebetween over the entire area of the flat plate portion 67 in the front-back direction.
In the first exemplary embodiment, each urging portion 68 is formed so as to extend from the left end of the flat plate portion 67 and through the bent portion 63 and the base-end portion 62. More specifically, each urging portion 68 includes a leftward extending portion 68a that extends leftward from the flat plate portion 67, a curved portion 68b that extends from the leftward extending portion 68a and is curved downward, and a rightward extending portion 68c that extends rightward from the curved portion 68b.
Thus, in the first exemplary embodiment, the leaf spring 21 is formed by bending a flat-plate-shaped member into a horizontally oriented U-shape, the flat-plate-shaped member having slits 69 that extend in the left-right direction, which is a transporting direction, over an area excluding the flat plate portion 67 at the upper right end. The slits 69 are examples of air gaps, and are arranged with intervals therebetween in the front-back direction.
In the first exemplary embodiment, as illustrated in
In the first exemplary embodiment, the leaf spring 21 is formed such that the height thereof at the central area in the front-back direction is about 1.0 [mm] larger than that at the ends in the front-back direction.
In the first exemplary embodiment, the thickness of the leaf spring 21 is set to about 0.3 [mm], and the length of the flat plate portion 67 in the left-right direction is set to about 5.0 [mm]. In addition, in the first exemplary embodiment, in each urging portion 68, the length of the leftward extending portion 68a in the left-right direction is about 3.0 [mm], the radius of curvature of the curved portion 68b is about 2.0 [mm], the height of the curved portion 68b in the up-down direction is about 4.0 [mm], the length of the arc of the curved portion 68b is about 6.3 [mm], and the length of the rightward extending portion 68c in the left-right direction is about 8.0 [mm].
The urging portions 68 form an urging-force supplying member 70 according to the first exemplary embodiment.
In the image forming apparatus U according to the first exemplary embodiment having the above-described structure, when an image forming operation, or a job, is started, an electrostatic latent image is formed on the surface of the image carrier PR and is developed. The developed image is transferred onto the belt module BM, and then onto the sheet S that passes through the second transfer area Q4. Then, the fixing device F fixes the image in an unfixed state on the surface of the sheet S by applying heat and pressure.
At this time, in the first exemplary embodiment, the sheet S is transported through the fixing area Q5 in which the thin belt body Fp1 of the pressure-applying belt Fp is pressed against the heating roller Fh by the leaf spring 21.
Thus, in the image forming apparatus U according to the first exemplary embodiment, the leaf spring 21, which has a smaller thermal capacity than that of a thick fixing pad, is used to press the belt body Fp1 against the heating roller Fh. Thus, compared to the structure according to Japanese Unexamined Patent Application Publication No. 11-133776 (hereinafter referred to as Patent Document 1), in which a belt body is pressed against a heating roller by a fixing pad, the thermal capacity of the entire body of the pressure-applying belt Fp is reduced. Accordingly, heat dissipation from the heating roller Fh may be suppressed. As a result, power consumption required for executing the job may be reduced. In addition, the heating roller Fh may be quickly heated, so that the time required to start the image forming process may be reduced.
In addition, according to the image forming apparatus U of the first exemplary embodiment, compared to the structure according to Japanese Unexamined Patent Application Publication No. 2010-002773 (hereinafter referred to as Patent Document 2), in which a pressing roller is formed of a thick elastic layer, the thermal capacity of the entire body of the pressure-applying belt Fp is reduced. Accordingly, heat dissipation from the heating roller Fh may be suppressed, and the heating roller Fh may be quickly heated. As a result, power consumption and the time required to start the image forming process may be reduced.
Here, the case in which a medium thickness, that is, a sheet thickness of the sheet S that passes through the fixing area Q5, is not uniform in the width direction, which is the front-back direction, will be discussed. When, for example, the sheet S is an envelope, the sheet thickness corresponds not only to the total thickness of two pieces of paper at the front and back sides of the envelope but also to the total thickness of three pieces of paper in an overlapping area in which the paper is folded and glued together. Since the overlapping area extends in the longitudinal, traverse, and oblique directions over the entire body of the envelope, the sheet thickness is not uniform in the width direction over the entire area of the envelope.
Therefore, if, for example, a pressing member, such as a leaf spring or a pressing pad, has an integral structure that extends in the axial direction of the heating roller Fh, that is, in the front-back direction as in Patent Documents 1 and 2, Japanese Unexamined Patent Application Publication No. 2002-082551 (hereinafter referred to as Patent Document 3), and Japanese Patent No. 3285658 (hereinafter referred to as Patent Document 4), the heating roller Fh is locally pressed at a high pressure at positions corresponding to thick portions having a large sheet thickness in the front-back direction. Even when the sheet S is a sheet of plain printing paper, the thickness differs by an amount corresponding to the thickness of a single sheet between the areas inside and outside the edges of the sheet S in the width direction. Therefore, the heating roller Fh is locally pressed at a high pressure at positions corresponding to the edges of the sheet S.
Accordingly, there is a possibility that the heating roller Fh will be deformed as a result of being locally pressed at a high pressure at positions corresponding to the thick portions or the edges of the sheet S. More specifically, in the case where the heating roller Fh is formed of a thick base member, as in Patent Document 1, there is a possibility that wrinkles will be formed along the circumferential direction of the thick heating roller Fh. In addition, in the case where the heating roller Fh is formed of a thin base member, as in Patent Document 2, there is a possibility that buckling of the heating roller Fh will occur and the heating roller Fh will be dented.
In contrast, in the image forming apparatus U according to the first exemplary embodiment, the leaf spring 21 includes the slits 69 that extend in the left-right direction with intervals therebetween in the axial direction of the heating roller Fh. Accordingly, each urging portion 68 is capable of being elastically deformed independently of the other urging portions 68. Therefore, even when the sheet S like an envelope passes through the fixing area Q5, each of the urging portions 68 is elastically deformed in accordance with the sheet thickness. Accordingly, the local increase in the pressure applied to the heating roller Fh may be suppressed.
As a result, in the image forming apparatus U according to the first exemplary embodiment, compared to the structures according to Patent Documents 1 to 4 in which the pressing member is not provided with the urging portions 68, the possibility that the heating roller Fh will be locally pressed at a high pressure when the sheet S passes the heating roller Fh may be reduced. Accordingly, the possibility that the heating roller Fh will be damaged may also be reduced.
In the image forming apparatus U according to the first exemplary embodiment, the flat plate portion 67 is formed at the right end of the free-end portion 64 of the leaf spring 21, as illustrated in
Thus, in the image forming apparatus U according to the first exemplary embodiment, although the urging portions 68 are capable of being elastically deformed independently of each other in accordance with the sheet thickness with respect to the axial direction of the fixing area Q5, the flat plate portion 67 having a high rigidity is used to urge the heating roller Fh in the urging direction. Accordingly, the surface of the heating roller Fh is deformed in a recessed shape so that the sheet S may be easily separated therefrom.
As a result, according to the first exemplary embodiment, the urging portions 68 serve to suppress the local increase in the pressure applied to the heating roller Fh in an upstream section of the fixing area Q5 in the transporting direction, and the flat plate portion 67 serves to improve the separating performance for separating the sheet S in a downstream section of the fixing area Q5.
In addition, in the image forming apparatus U according to the first exemplary embodiment, the base 19 is formed such that the height thereof increases toward the center from the ends thereof in the front-back direction. Accordingly, the leaf spring 21 is shaped so as to swell upward at the central area thereof in the front-back direction. In the structure in which the pressure-applying belt Fp is brought into contact with and separated from the heating roller Fh by the rotating levers 3 and 4 that support the belt support frame 7 at the ends thereof in the front-back direction, the pressure applied at the central area in the front-back direction is reduced owing to deformation of the pressing belt Fp caused by the reactive force from the heating roller Fh. Here, the leaf spring 21 according to the first exemplary embodiment is shaped such that the pressure applied in the central area in the front-back direction, which is the axial direction, is larger than the pressure applied at the end portions in the front-back direction. Accordingly, the reduction in pressure in the central area of the heating roller Fh in the front-back direction is reduced.
As a result, according to the image forming apparatus U of the first exemplary embodiment, unlike the structure in which the leaf spring 21 is not shaped so as to swell upward in the central area thereof in the front-back direction, the pressure distribution in the axial direction of the heating roller Fh may be adjusted.
The second exemplary embodiment of the present invention will now be described. In the description of the second exemplary embodiment, components corresponding to those of the first exemplary embodiment are denoted by the same reference numerals, and detailed explanations thereof are thus omitted.
The second exemplary embodiment differs from the first exemplary embodiment in the following points, but is similar to the first exemplary embodiment in the other points.
Referring to
Heating-roller support portions 106 and 107, which are examples of heating support portions, are provided at upper sections of the plates 101 and 102. The heating roller Fh is rotatably supported by the heating-roller support portions 106 and 107, which are supported by heating bearings 103 and 104, which are examples of heating bearing members. A heater Fha illustrated in
Holder supporting holes 111 and 112, which are examples of pressure-applying support portions, are formed below the heating-roller support portions 106 and 107, respectively. The holder supporting holes 111 and 112 according to the second exemplary embodiment have a triangular shape, and rotation centers 111a and 112a are provided at the bottom ends of the holder supporting holes 111 and 112, respectively. The holder supporting holes 111 and 112 have left edges 111b and 112b that extend toward the upper left from the rotation centers 111a and 112a, respectively, and right edges 111c and 112c that extend upward from the rotation centers 111a and 112a, respectively. The left edges 111b and 112b are examples of urging-side rotation restraining portions, and the right edges 111c and 112c are examples of releasing-side rotation restraining portions.
Circular lever supporting holes 113 and 114, which are examples of moving retainer portions, are formed in the plates 101 and 102 at positions on the right sides of the holder supporting holes 111 and 112.
In the second exemplary embodiment, as illustrated in
The pressure-applying holder 116 according to the second exemplary embodiment includes a flat-plate-shaped holder body 117 that extends in the front-back direction. The holder body 117 is an example of a support member body. The holder body 117 according to the second exemplary embodiment includes supported portions 118 and 119 that extend through the holder supporting holes 111 and 112, respectively, at the ends of the holder body 117 in the front-back direction. The holder body 117 is supported such that the holder body 117 is rotatable around the rotation centers 111a and 112a between a pressing position at which the supported portions 118 and 119 are in contact with the left edges 111b and 112b, respectively, and a separating-restraining position at which the supported portions 118 and 119 are in contact with the right edges 111c and 112c, respectively.
Lever contact surfaces 121 and 122 are respectively formed at a position in front of the supported portion 118 at the front and a position behind the supported portion 119 at the back. The lever contact surfaces 121 and 122 are examples of contact portions and are disposed outside the plates 101 and 102, respectively. A flat-plate-shaped base 123 is formed on the right surface of the holder body 117 at the top end thereof. The base 123 is disposed inside the plates 101 and 102 such that the base 123 projects rightward and extends in the front-back direction.
Similar to the first exemplary embodiment, the base 123 according to the second exemplary embodiment is formed such that the height thereof in the up-down direction increases toward the center of the base 123 from the ends thereof in the front-back direction. Accordingly, similar to the first exemplary embodiment, the leaf spring 21 of the second exemplary embodiment, which is supported by the base 123 at the downstream end thereof in the transporting direction, is curved upward at the central area thereof in the front-back direction. In other words, the leaf spring 21 is shaped so as to swell upward by about 1.0 [mm] at the central area thereof in the front-back direction.
Plural flat-plate-shaped fins 124, which are examples of stabilizing plates, are supported on the holder body 117 so as to extend orthogonally to the left and right surfaces of the holder body 117. The fins 124 are arranged inside the plates 101 and 102 in the front-back direction with intervals therebetween. Referring to
A cylindrical belt body 126, which is an example of an endless band-shaped member, is disposed inside the plates 101 and 102 such that the belt body 126 extends in the front-back direction and surrounds the outer periphery of the pressure-applying holder 116.
The leaf spring 21 similar to that of the first exemplary embodiment is disposed between the pressure-applying holder 116 and the belt body 126 at a position corresponding to the fixing area Q5.
A sheet-shaped sliding sheet 141, which is an example of a sliding member, is disposed between the leaf spring 21 and the belt body 126. The sliding sheet 141 according to the second exemplary embodiment includes a supported portion 141a that is fixed to and supported by the holder body 117 at the top end thereof and a sandwiched portion 141b that extends toward the upper right from the supported portion 141a and is sandwiched between the inner peripheral surface of the belt body 126 and the urging surface 66 of the leaf spring 21. The surfaces of the sliding sheet 141 according to the second exemplary embodiment is made of polytetrafluoroethylene (PTFE), which is an example of a low friction material. The sliding sheet 141 serves to reduce the frictional force applied between the belt body 126 that rotates and the leaf spring 21 that is fixed, thereby reducing wear caused by friction.
Referring to
Referring to
Operation levers 151 and 152, which are examples of moving members, are disposed outside the plates 101 and 102, respectively. The operation levers 151 and 152 may be operated by the user. The operation levers 151 and 152 according to the second exemplary embodiment are formed in the shape of a thin flat plate, and are opposed to the plates 101 and 102, respectively. The operation levers 151 and 152 include rotating shafts 153 and 154, respectively, which are supported by the lever supporting holes 113 and 114 such that the operation levers 151 and 152 are rotatable around the rotating shafts 153 and 154, respectively. According to the second exemplary embodiment, the operation levers 151 and 152 respectively include rectangular flat-plate-shaped handle portions 156 and 157, which may be grasped by the user, at one end thereof. The operation levers 151 and 152 also respectively include contact portions 158 and 159, which are formed in the shape of a fan-shaped plate, at the other end thereof.
The operation levers 151 and 152 according to the second exemplary embodiment are supported such that the operation levers 151 and 152 are rotatable around the rotating shafts 153 and 154 between the job operation position illustrated in
In the second exemplary embodiment, when the operation levers 151 and 152 are moved to the job operation position, the contact portions 158 and 159 come into contact with the lever contact surfaces 121 and 122, respectively. Accordingly, the holder body 117 is moved to the pressing position and is retained between the left edges 111b and 112b and the contact portions 158 and 159. In this state, as illustrated in
In addition, in the second exemplary embodiment, when the operation levers 151 and 152 are moved to the jam recovery operation position, the contact portions 158 and 159 are moved away from the lever contact surfaces 121 and 122, respectively. Owing to the elastic recovery of the leaf spring 21, the base 123 is pushed by the base-end portion 62 so that the holder body 117 is rotated around the rotation centers 111a and 112a to a separation position, which is an example of a releasing position, in a direction away from the left edges 111b and 112b toward the right edges 111c and 112c. In this state, as illustrated in
According to the second exemplary embodiment, as illustrated in
In the image forming apparatus U according to the second exemplary embodiment having the above-described structure, when the operation levers 151 and 152 are moved between the job operation position and the jam recovery operation position as illustrated in
As a result, in the image forming apparatus U according to the second exemplary embodiment, the number of components may be reduced compared to that in the first exemplary embodiment since the rotating levers 3 and 4, the compression springs 27, the raising-and-lowering cams 32, etc., may be omitted. Thus, manufacturing costs of the pressure-applying belt Fp, the fixing device F, and the image forming apparatus U may be reduced.
Other operational effects of the image forming apparatus U according to the second exemplary embodiment are similar to those of the image forming apparatus U according to the first exemplary embodiment.
The third exemplary embodiment of the present invention will now be described. In the description of the third exemplary embodiment, components corresponding to those of the second exemplary embodiment are denoted by the same reference numerals, and detailed explanations thereof are thus omitted.
The third exemplary embodiment differs from the second exemplary embodiment in the following points, but is similar to the second exemplary embodiment in the other points.
Referring to
In the image forming apparatus U according to the third exemplary embodiment having the above-described structure, the urging portions 68 disposed in the central area in the front-back direction have a larger urging width and higher rigidity than those of the urging portions 68 at the ends in the front-back direction. Thus, the leaf spring 21 according to the third exemplary embodiment is shaped such that the pressure applied to the heating roller Fh in the central area in the axial direction is larger than the pressure applied at the end portions in the axial direction. Accordingly, reduction in pressure in the central area of the heating roller Fh in the axial direction is reduced. As a result, according to the image forming apparatus U of the third exemplary embodiment, unlike the case in which the urging width of the urging portions 68 in the axial direction does not increase toward the center from the ends in the front-back direction, the pressure distribution in the axial direction of the heating roller Fh may be adjusted.
Other operational effects of the image forming apparatus U according to the third exemplary embodiment are similar to those of the image forming apparatuses U according to the first and second exemplary embodiments.
The fourth exemplary embodiment of the present invention will now be described. In the description of the fourth exemplary embodiment, components corresponding to those of the third exemplary embodiment are denoted by the same reference numerals, and detailed explanations thereof are thus omitted.
The fourth exemplary embodiment differs from the third exemplary embodiment in the following points, but is similar to the third exemplary embodiment in the other points.
Referring to
In the image forming apparatus U according to the fourth exemplary embodiment having the above-described structure, the urging intervals of the slits 69 in the central area in the front-back direction are smaller than those of the slits 69 at the ends in the front-back direction, and the urging widths of the urging portions 68 in the central area in the front-back direction are larger than those of the urging portions 68 at the ends in the front-back direction. Accordingly, the rigidity increases toward the central area from the ends in the front-back direction. Thus, the leaf spring 21 according to the fourth exemplary embodiment is shaped such that the pressure applied to the heating roller Fh in the central area in the axial direction is larger than the pressure applied at the end portions in the axial direction. Accordingly, reduction in pressure in the central area of the heating roller Fh in the axial direction is reduced. As a result, according to the image forming apparatus U of the fourth exemplary embodiment, unlike the case in which the urging interval of the slits 69 in the axial direction does not decrease toward the center from the ends in the front-back direction, the pressure distribution in the axial direction of the heating roller Fh may be adjusted.
Other operational effects of the image forming apparatus U according to the fourth exemplary embodiment are similar to those of the image forming apparatuses U according to the first to third exemplary embodiments.
The fifth exemplary embodiment of the present invention will now be described. In the description of the fifth exemplary embodiment, components corresponding to those of the first exemplary embodiment are denoted by the same reference numerals, and detailed explanations thereof are thus omitted.
The fifth exemplary embodiment differs from the first exemplary embodiment in the following points, but is similar to the first exemplary embodiment in the other points.
Referring to
Thus, in the fifth exemplary embodiment, the urging portions 68 of the leaf spring 21 are sectioned from each other by the grooves 69′ and are connected to each other in the front-back direction with thin-plate-shaped bottom portions 69a′, which are examples of connecting portions.
In the image forming apparatus U according to the fifth exemplary embodiment having the above-described structure, the leaf spring 21 includes the grooves 69′ that extend in the left-right direction with intervals therebetween in the axial direction of the heating roller Fh. Therefore, when the sheet S like an envelope passes through the fixing area Q5, the urging portions 68 may be elastically deformed substantially independently of each other. Therefore, compared to the case in which the grooves 69′ are not formed, each of the urging portions 68 may be easily elastically deformed in accordance with the sheet thickness. Accordingly, the local increase in the pressure applied to the heating roller Fh may be suppressed.
As a result, in the image forming apparatus U according to the fifth exemplary embodiment, compared to the structures according to Patent Documents 1 to 4 in which the pressing member is not provided with the grooves 69′, the possibility that the heating roller Fh will be locally pressed at a high pressure when the sheet S passes the heating roller Fh may be reduced. Accordingly, the possibility that the heating roller Fh will be damaged may also be reduced. In addition, in the image forming apparatus U according to the fifth exemplary embodiment, the urging portions 68 are connected to each other with the thin bottom portions 69a′. Therefore, compared to the case in which the urging portions 68 are separated from each other, the leaf spring 21 may be easily handled in the process of assembling the pressure-applying belt Fp.
Other operational effects of the image forming apparatus U according to the fifth exemplary embodiment are similar to those of the image forming apparatuses U according to the first to fourth exemplary embodiments.
The sixth exemplary embodiment of the present invention will now be described. In the description of the sixth exemplary embodiment, components corresponding to those of the first exemplary embodiment are denoted by the same reference numerals, and detailed explanations thereof are thus omitted.
The sixth exemplary embodiment differs from the first exemplary embodiment in the following points, but is similar to the first exemplary embodiment in the other points.
Referring to
As illustrated in
The urging-force supplying member 70′ includes plural linear urging portions 68′ that extend in the left-right direction. Similar to the urging portions 68 according to the first exemplary embodiment, each of the urging portions 68′ according to the sixth exemplary embodiment includes a leftward extending portion 68a′, a curved portion 68b′, and a rightward extending portion 68c′. The urging portions 68′ include free-end connecting portions 68d′ that connect every other pair of adjacent leftward extending portions 68a′ at the right ends thereof and base-end connecting portions 68e′ that connect every other pair of adjacent rightward extending portions 68c′ at the left ends thereof.
Thus, in the pressing member 21′ according to the sixth exemplary embodiment, a free-end portion 64′ is formed of the flat plate portion 67′, the leftward extending portions 68a′, and the free-end connecting portions 68d′. In addition, a bent portion 63′ is formed of the curved portions 68b′, and a base-end portion 62′ is formed of the rightward extending portions 68c′ and the base-end connecting portions 68e′. In addition, air gaps that extend in the left-right direction, which is the transporting direction, are formed between the urging portions 68′ with intervals therebetween in the front-back direction.
A groove-shaped fitting portion 67a′ that extends in the front-back direction is formed in the left end surface of the flat plate portion 67′. The flat plate portion 67′ is supported by the urging-force supplying member 70′ such that the free-end connecting portions 68d′ and the right end portions of the leftward extending portions 68a′ are fitted in the fitting portion 67a′.
In the image forming apparatus U according to the sixth exemplary embodiment having the above-described structure, the pressing member 21′ includes the urging portions 68′ that are arranged with intervals therebetween in the axial direction of the heating roller Fh. The urging portions 68′ are capable of being elastically deformed independently of the other urging portions 68′. Therefore, even when the sheet S like an envelope passes through the fixing area Q5, each of the urging portions 68′ is elastically deformed in accordance with the sheet thickness. Accordingly, the local increase in the pressure applied to the heating roller Fh may be suppressed.
As a result, in the image forming apparatus U according to the sixth exemplary embodiment, compared to the structures according to Patent Documents 1 to 4 in which the pressing member is not provided with the urging portions 68′, the possibility that the heating roller Fh will be locally pressed at a high pressure when the sheet S passes the heating roller Fh may be reduced. Accordingly, the possibility that the heating roller Fh will be damaged may also be reduced.
In addition, in the image forming apparatus U according to the sixth exemplary embodiment, compared to the structure in which the urging portions 68′ are not formed of a single wire, the material cost of the pressing member 21′, that is may be reduced and the manufacturing cost may be reduced accordingly.
Other operational effects of the image forming apparatus U according to the sixth exemplary embodiment are similar to those of the image forming apparatuses U according to the first to fifth exemplary embodiments.
Although exemplary embodiments of the present invention are described in detail above, the present invention is not limited to the above-described exemplary embodiments, and various modifications are possible within the scope of the present invention defined by the claims. Modifications (H01) to (H17) of the present invention will now be described.
(H01) Although a printer is described as an example of the image forming apparatus U in the above-described exemplary embodiments, the image forming apparatus is not limited to this, and may instead be, for example, a copy machine, a facsimile machine, or a multifunction machine having the functions of these machines. In addition, the image forming apparatus is also not limited to a color image forming apparatus, and may instead be a monochrome image forming apparatus.
(H02) With regard to the heating roller Fh of the above-described exemplary embodiments, the heating roller Fh may include a thin cylindrical base member as described in, for example, Patent Document 2. In such a case, the heating roller Fh may be easily elastically deformed in the nip section and the length of the fixing area Q5 in the transporting direction may be increased.
(H03) In the above-described exemplary embodiments, the operation handle 31 and the operation levers 151 and 152 may be manually operated by the user. However, the operation handle 31 and the operation levers 151 and 152 are not limited to this, and may, instead be automatically operated by, for example, a drive motor or a solenoid. This is particularly effective in the case in which the heating roller Fh includes a thin cylindrical base member having a small thermal capacity as described in, for example, Patent Document 2. In this case, the temperature may be quickly increased before the job is started while the heating roller Fh is in a separated state and the contact area of the fixing area Q5 is small. After the temperature is increased, the drive motor or the like may be driven to set the heating roller Fh to a pressed state so that the fixing process may be performed.
(H04) In the above-described exemplary embodiments, when the belt support frame 7 or the holder body 117 is moved to the separation position, the belt body Fp1, 126 is set such that the belt body Fp1, 126 is in contact with the heating roller Fh but the pressure applied to the heating roller Fh is reduced. However, the belt support frame 7 or the holder body 117 may instead be rotated until the belt body Fp1, 126 is entirely separated from the heating roller Fh.
(H05) In the above-described exemplary embodiments, the belt body Fp1, 126 is endless band shaped. However, the belt body Fp1, 126 is not limited to this, and may instead be formed in a band shape, as in Patent Document 4, such that the belt body Fp1, 126 has upstream and downstream ends in the transporting direction in the fixing area Q5. In this case, the heating roller Fh is formed so as to slide along the belt body Fp1, 126.
(H06) In the above-described exemplary embodiments, the leaf spring 21 and the pressing member 21′ are formed in a U-shape with the open side facing left when viewed in the direction from back to front, and may be used in place of a fixing pad or the like described in, for example, Patent Document 1. However, the shape of the leaf spring 21 and the pressing member 21′ is not limited to this. The leaf spring 21 and the pressing member 21′ may be formed in an arbitrary shape, such as a horizontally oriented L-shape when viewed in the direction from front to back, similar to the sliding sheet 16, 141, or an S-shape.
(H07) In the above-described third and fourth exemplary embodiments, the pressure distribution in the axial direction of the heating roller Fh is adjusted by increasing the rigidity of the leaf spring 21 or the like at the central area thereof in the axial direction. The rigidity is increased by increasing the urging width of the urging portions 68 or reducing the urging intervals of the slits 69 toward the center of the leaf spring 21 or the like from the ends thereof in the axial direction. However, the structure for increasing the rigidity is not limited to this. For example, the rigidity at the central area may be increased by increasing the thickness of the strip-shaped urging portions 68 or the thickness of the linear urging portions 68′ toward the center from the ends in the axial direction. In addition, the pressure distribution in the axial direction of the heating roller Fh may instead be adjusted by forming the urging portions 68 in the central area in the axial direction by using a material having a larger elastic modulus than that of the material of the urging portions 68 at the ends. More specifically, the urging portions 68 in the central area in the axial direction may be formed of stainless steel, which has a large elastic modulus, and the urging portions 68 at the ends may be formed of aluminum, which has a small elastic modulus. The urging portions 68 in the central area and the urging portions 68 at the ends may be joined together by, for example, welding. Alternatively, for example, the pressure distribution in the axial direction of the heating roller Fh may be adjusted by forming the urging portions 68 and the slits 69 such that the length thereof increases toward the center from the ends in the axial direction.
(H08) In the above-described fourth exemplary embodiment, the pressure distribution in the axial direction of the heating roller Fh is adjusted by decreasing the urging interval of the slits 69 and increasing the urging width of the urging portions 68 toward the center from the ends in the axial direction. However, the pressure distribution in the axial direction of the heating roller Fh may instead be adjusted by decreasing the urging interval of the slits 69 toward the center from the ends in the axial direction without changing the urging width of the urging portions 68 in the axial direction, so that the pressing force per unit area of the belt body Fp1, 126 that is in contact with the urging surface 66 increases toward the center from the ends in the axial direction.
(H09) In the above-described fifth exemplary embodiment, the grooves 69′ are formed in the outer surface of the leaf spring 21 having a bent shape and the thin-plate-shaped bottom portions 69a′ are formed at the inner side of the leaf spring 21. However, the leaf spring 21 is not limited to this, and the grooves may be formed in the inner surface of the leaf spring 21 while the thin-plate-shaped bottom portions are formed at the outer side of the leaf spring 21. Alternatively, for example, the grooves may be formed in both the inner and outer surfaces of the leaf spring 21 and the thin-plate-shaped connecting portions may be formed at the central position of the leaf spring 21 in the thickness direction thereof.
(H010) As described in the sixth exemplary embodiment, the urging-force supplying member 70′ is preferably formed of a single wire. However, the urging-force supplying member 70′ may instead be formed of a number of wires that corresponds to the number of urging portions 68. In this case, the free-end connecting portions 68d′ and the base-end connecting portions 68e′ may be omitted, and the material cost of the urging-force supplying member 70′ may be reduced accordingly.
(H011) In the sixth exemplary embodiment, the free-end connecting portions 68d′ and the right end portions of the leftward extending portions 68a′ are fitted to the fitting portion 67a′ in the flat plate portion 67′, so that the flat plate portion 67′ is supported by the urging-force supplying member 70′. However, the free-end connecting portions 68d′ and the right end portions of the leftward extending portions 68a′ may instead be bonded to the bottom surface of the flat plate portion 67′ at the left end thereof with an adhesive or the like so that the flat plate portion 67′ is supported by the urging-force supplying member 70′.
(H012) In the above-described exemplary embodiments, the urging-force supplying member 70, 70′ is structured such that the urging portions 68, 68′ are capable of being elastically deformed independently of each other in accordance with the sheet thickness over the entire area in the axial direction. However, the urging-force supplying member 70, 70′ is not limited to this. For example, in the case in which an envelope is caused to pass through a central area in the axial direction, the urging portions 68, 68′ may be provided only in the central area in the axial direction, and be elastically deformed independently of each other in accordance with the sheet thickness only in the central area in the axial direction. Thus, the urging portions 68, 68′ may be provided locally instead of over the entire area in the axial direction.
(H013) In the above-described exemplary embodiments, the flat plate portion 67, 67′ having a high rigidity is provided to improve the separating performance for separating the sheet S that is transported out of the fixing area Q5. However, for example, the slits 69 or the grooves 69′ may be additionally formed in the area corresponding to the flat plate portion 67, 67′. In addition, in the above-described exemplary embodiments, the separating member 44 is provided to separate the sheet S from the heating roller Fh. However, when sufficient separating performance is ensured by the flat plate portion 67, 67′ or the cost is to be reduced, the separating member 44 may be omitted.
(H014) The structures of the leaf spring 21 and the pressing member 21′ are not limited to those in the first to sixth exemplary embodiments, and the structures of the first to sixth exemplary embodiments may be employed in combination. For example, to adjust the pressure distribution in the axial direction of the heating roller Fh, a leaf spring 21 may be formed which has all of the structure of the first, second, fifth, and sixth exemplary embodiments in which the base 19, 123 is formed so as to swell upward at the central area in the axial direction, the structure of the third exemplary embodiment in which the urging width of the urging portions 68 increases toward the center in the axial direction, the structure of the fourth exemplary embodiment in which the urging interval of the slits 69 decreases toward the center in the axial direction, and the structure of modification (H07) in which the thickness or material of the strip-shaped urging portions 68 or the length of the slits 69 is adjusted to increase the rigidity at the central area.
(H015) In the above-described exemplary embodiments and modification (H07), the pressure distribution in the axial direction of the heating roller Fh is adjusted by increasing the pressure at the central area by forming the leaf spring 21 or the pressing member 21′ such that the leaf spring 21 or the pressing member 21′ swells upward at the central area in the axial direction, increasing the urging width of the urging portions 68 toward the center in the axial direction, reducing the urging interval of the slits 69 toward the center in the axial direction, or adjusting the thickness or material of the strip-shaped urging portions 68 or the length of the slits 69. However, the area in which the pressure is increased is not limited to this. For example, the above-described structure may be shifted from the central area in the axial direction to change the position at which the pressure is increased. Alternatively, the above-described structure may be additionally provided in an area other than the central area in the axial direction to add the position at which the pressure is increased. For example, in the case where images are formed on special media that have cards bonded thereon at a certain position in the width direction, the pressure distribution in the axial direction of the heating roller Fh may be adjusted such that the pressure is increased in the area corresponding to thin portions that are free from the cards and reduced in the area corresponding to thick portions including the cards.
(H016) In the above-described exemplary embodiments, the sliding sheet 16, 141 is provided to reduce the frictional force between the belt body Fp1, 126 that rotates and the pressing member 21, 21′ supported in a fixed state, so that wear caused by friction may be reduced. However, the wear caused by friction may instead be reduced by plating or coating contact portions of the pressing member 21, 21′ and the belt body Fp1, 126 with a low-friction material. In such a case, the number of components may be reduced by omitting the sliding sheet 16, 141.
(H017) In the above-described exemplary embodiments, the top surface of the base 19, 123 is curved such that the height thereof increases toward the center from the ends in the front-back direction, thereby causing the pressing member 21, 21′ to swell upward in the central area in the front-back direction. However, the base 19, 123 is not limited to this, and may instead be structured as illustrated in
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
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2011-073637 | Mar 2011 | JP | national |
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Entry |
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Japanese Office Action issued Apr. 2, 2013 in corresponding Japanese Patent Application No. 2011-073637. |
Number | Date | Country | |
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20120251206 A1 | Oct 2012 | US |