The present invention relates generally to aircraft systems and, more particularly, to a pressure balanced valve assembly suitable for deployment within an aircraft buffer cooler system.
A gas turbine engine (GTE) is commonly equipped with a lubrication system that continually circulates a lubricant, typically oil, through the GTE's bearing assemblies. The lubrication system may include, for example, an oil tank; a spray bar mounted within the bearing housing above the bearing or bearings contained therein; and a supply pump fluidly coupled between the oil tank and the spray bar. When energized, the supply pump draws oil from the oil tank and supplies the oil to the spray bar, which then directs the oil over the bearing assembly's bearings. After flowing through the bearings, the oil collects within a sump provided at the bottom of the bearing housing. The oil is then returned to the oil tank, and the process is repeated.
The GTE bearing assemblies may further include a plurality of seals (e.g., carbon seals) mounted within the bearing housing. When properly energized, such seals minimize the leakage of oil from the bearing housing. To maintain the seals in a properly energized state, pressurized air may be supplied to the bearing compartment by an aircraft buffer system. The aircraft buffer system may be fluidly coupled between the bearing assembly, and more specifically an air cavity provided within the bearing assembly above the sump, and a selected stage of the GTE compressor. During operation, the aircraft buffer cooler system bleeds pressurized air from the GTE compressor, cools the bleed air utilizing a specialized heat exchanger (commonly referred to as a “buffer cooler”), and then supplies the cooled, pressurized air to the air cavity provided within the bearing assembly.
Depending upon the particular compressor stage from which the buffer cooler system draws pressurized air, the air pressure within the selected GTE compressor stage may become undesirably high or undesirably low during GTE operation for the purposes of pressurizing the bearing assembly's air cavity. For example, if the aircraft buffer cooler system is configured to draw pressurized air from a higher compressor stage (e.g., the 6th stage of an aircraft compressor), the air pressure within the selected compressor stage may be ideal for pressurizing the bearing assembly during low engine speed conditions, such as engine start and flight idle; however, the pressure within the higher compressor stage may become undesirably high during high engine speed conditions, such as aircraft takeoff and climb. Conversely, if the aircraft buffer system is configured to bleed pressurized air from a lower compressor stage (e.g., the 4th stage), the air pressure within the selected pressure stage may be ideal during high engine speed conditions and undesirably low during low engine speed conditions. A conventional aircraft buffer cooler system may consequently permit the pressure within a bearing assembly to become undesirably high or low during certain junctures in the flight regime. The seals of the bearing assembly may thus become de-energized, and oil leakage may occur.
It is thus desirable to provide an aircraft buffer cooler system suitable for continually supplying a bearing assembly with pressurized air within a desired pressure range by, for example, routing airflow to the bearing assembly from a higher stage of a GTE compressor (e.g., the 6th stage) during low engine speed conditions and from a lower stage of a GTE compressor (e.g., the 4th stage) during high engine speed conditions. It would also be desirable to provide a valve assembly suitable for deployment within such an aircraft buffer cooler system. Preferably, such a valve assembly would be pressurized balanced to both the high GTE compressor stage and the low GTE compressor stage so as to minimize or eliminate the effect of pressure variations during GTE operation. Other desirable features and characteristics of the present invention will become apparent from the subsequent detailed description of the invention and the appended claims, taken in conjunction with the accompanying drawings and this background of the invention.
A pressure balanced valve assembly is provided. In one embodiment, the pressure balanced valve assembly includes a housing assembly having first and second seats. A flow passage formed through the housing assembly includes a first inlet, a second inlet, and an outlet. A piston is slidably mounted in the housing assembly for movement between: (i) a first position wherein the piston contacts the second seat to restrict fluid flow from the second inlet to the outlet, and (ii) a second position wherein the piston contacts the first seat to restrict fluid flow from the first inlet to the outlet. First and second dynamic seals are mounted in the housing assembly. The first and second dynamic seals sealingly engage first and second portions of the piston over areas substantially equivalent to the sealing areas of the second and first seats, respectively.
An aircraft buffer cooling system is also provided for use in conjunction with a gas turbine engine of the type that includes first and second compressor stages. In one embodiment, the aircraft buffer cooling system includes a lubricated bearing assembly, a heat exchanger fluidly coupled to the lubricated bearing assembly and configured to supply cooled air thereto, and a pressure balanced valve assembly. The pressure balanced valve assembly includes a housing assembly having first and second seats. A flow passage is formed through the housing assembly and has a first inlet configured to be fluidly coupled to the second compressor stage, a second inlet configured to be fluidly coupled to the first compressor stage, and an outlet fluidly coupled to an inlet of the heat exchanger. A piston is slidably mounted in the housing assembly for movement between: (i) a first position wherein the piston contacts the second seat to restrict fluid flow from the second inlet to the outlet, and (ii) a second position wherein the piston contacts the first seat to restrict fluid flow from the first inlet to the outlet. A first dynamic seal sealingly engages a first portion of the piston over an area substantially equivalent to the sealing area of the second seat, and a second dynamic seal sealingly engages a second portion of the piston over an area substantially equivalent to the sealing area of the first seat.
At least one example of the present invention will hereinafter be described in conjunction with the following figures, wherein like numerals denote like elements, and:
The following Detailed Description is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. Furthermore, there is no intention to be bound by any theory presented in the preceding Background or the following Detailed Description.
During operation of gas turbine engine 22, air is drawn into intake section 24 and accelerated by fan 34. A portion of the accelerated air is directed through a bypass section (not shown) disposed between fan case 36 and an engine cowl (also not shown) to provide forward thrust. The remaining portion of air exhausted from fan 34 is directed into compressor section 26 and compressed by IP compressor 38 and HP compressor 40. The compressed air then flows into combustion section 28 wherein the air is mixed with fuel and combusted by a plurality of combustors 54 (only one of which is shown in
In the exemplary embodiment illustrated in
Pressure balanced valve assembly 60 is fluidly coupled to at least two stages of one or more of the compressors included within GTE 22. In the illustrated exemplary embodiment, pressure balanced valve assembly 60 is fluidly coupled to and draws bleed air from: (i) a first selected compressor stage within IP compressor 38, and (ii) a second selected compressor stage within HP compressor 40. In an actual implementation of buffer cooler system 20, the first and second selected compressor stages may be, for example, the 4th and 6th compressor stages, respectively. As appearing herein, the first and second compressor stages to which pressure balanced valve assembly 60 is fluidly coupled may be referred to as a “lower compressor stage” and a “higher compressor stage,” respectively. This terminology is utilized only to indicate that the air pressure within first selected compressor stage (the “lower compressor stage”) is typically lower than that within the second selected compressor stage (the “higher compressor stage”). In certain implementations, the lower compressor stage may assume the form of a first pressure tap (e.g., one or more apertures) formed through a compressor housing at a first location, and the high compressor stage may assume the form of a second pressure tap (e.g., one or more apertures) formed through the compressor housing at a second location downstream of the first location.
In accordance with a preferred group of embodiments, pressure balanced valve assembly 60 is configured to normally route pressurized air from the selected higher compressor stage (e.g., the 6th compressor stage) to heat exchanger 62 and, therefore, to air cavity 67 of bearing assembly 64. When air pressure within the selected higher compressor stage (e.g., the 6th compressor stage) surpasses a predetermined threshold, pressure balanced valve assembly 60 then blocks pressurized airflow from the selected higher compressor stage to bearing assembly 64 and instead routes airflow from the selected lower compressor stage (e.g., the 4th compressor stage) to bearing assembly 64. In this manner, pressure balanced valve assembly 60 supplies bearing assembly 64 with pressurized air from: (i) the higher compressor stage when the air pressure therein is more suitable for pressuring bearing assembly 64 as is typically the case during low engine speed conditions; and (ii) from the lower compressor stage when the air pressure therein is more suitable for pressuring bearing assembly 64 as is typically the case during high engine speed conditions. In this manner, valve assembly 60 maintains the pressure within bearing assembly 64 within a desired range during operation of GTE 22 and, in so doing, maintains the seals of bearing assembly 64 in a properly energized state. As a non-limiting example, the predetermined threshold may be between approximately 55 and approximately 65 pounds per square inch. An exemplary embodiment of pressure balanced valve assembly 60 will be described below in conjunction with
A piston 94 is slidably mounted within housing assembly 80 for movement between a first position (
Radial flange 98 of piston 94 resides within an actuator chamber 108 provided within housing assembly 80. Radial flange 98 partitions actuator chamber 108 into a first sub-chamber 110 and a second sub-chamber 112. Sub-chamber 110 is fluidly coupled to a low pressure source (e.g., ambient) via a first flow passage 114 and vent 99, and sub-chamber 112 is fluidly coupled to a switching valve 116 via a second flow passage 118. Switching valve 116 is, in turn, fluidly coupled to second inlet 90 via a third flow passage 122 and to first flow passage 114, and therefore to the low pressure source, via a fourth flow passage 120. In the illustrated exemplary embodiment, switching valve 116 assumes the form of a spring-loaded poppet; however, switching valve 116 may assume various other forms in alternative embodiments. If desired, a filter may be disposed within fourth flow passage 122 as indicated in
As a point of emphasis, valve assembly 60 is pressure balanced to first inlet 88 and to second inlet 90. In the exemplary embodiment illustrated in
The operation of exemplary pressure balanced valve assembly 60 will now be described in conjunction with
Referring now to
It should thus be appreciated that there has been provided an exemplary embodiment of an aircraft buffer cooler system capable of supplying a bearing assembly with pressurized air within a desired pressure range by routing airflow to the bearing assembly from a higher stage of a GTE compressor (e.g., the 6th stage) during low engine speed conditions and from a lower stage of a GTE compressor (e.g., the 4th stage) during high engine speed conditions. It should further be appreciated that there has been provided an exemplary valve assembly suitable for deployment within such an aircraft buffer cooler system. Notably, in the above-described exemplary embodiment, the valve assembly is pressurized balanced to both the higher compressor stage inlet and the lower compressor stage inlet; as a result, the pressure balanced valve assembly is generally unaffected by air pressure fluctuations that may occur in the higher and lower compressor stages during GTE operation. Additionally, the pressure differential between the high and low compressor stages does not substantially affect the translational position of the main valve (e.g., piston 94 shown in
In the above-described exemplary embodiment, the pressure balanced valve assembly normally resides in the first position (
While at least one exemplary embodiment has been presented in the foregoing Detailed Description, it should be appreciated that a vast number of variations exist. It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, the foregoing Detailed Description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment of the invention. It being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope of the invention as set-forth in the appended claims.