Patent Application
20200247377
The present invention generally relates to a pressure balancing system for tandem master cylinders.
More particularly, the invention relates to a pressure balancing system of the so-called “stroke controlled” type for a pair of tandem master cylinders of a braking system of a farm vehicle.
The present invention also relates to a method of balancing control pressures generated by tandem master cylinders.
Use of assemblies consisting of two master cylinders for braking systems of farm vehicles is widely known. Typically, in farm vehicles, and more particularly in tractors, a first and a second pedal, each connected to a respective master cylinder, are indeed used for controlling braking of a left rear wheel and a right rear wheel, respectively.
A braking system configured in that manner allows operating according to a braking modality known as “steering-by-brake”. According to such a braking modality, when the driver acts on one pedal only, the braking system causes braking on the corresponding rear wheel only, thereby enabling the steering of the farm vehicle. When, on the contrary, the driver acts on both pedals, the braking system causes braking of both rear wheels.
Typically, braking systems of farm vehicles are also equipped with a balancing circuit, so that, when both pedals are acted upon, a “balanced braking” (that is, with substantially the same intensity) is obtained on both rear wheels.
In order to meet the present regulations, requiring that farm vehicles capable of travelling at a speed exceeding 40 km/h are equipped with a double braking circuit, the braking systems for farm vehicles of the kind described above provide moreover for using tandem master cylinders, i.e., master cylinders including two sections each capable of acting upon a respective braking circuit. Thanks to a solution of this kind, a breakage concerning one of the two braking circuits does not affect the operation of the other braking circuit.
PCT Application No. WO2006103049 describes a braking system including a pair of tandem master cylinders. Each one of those master cylinders includes two pistons defining two sections, of which a first section controls braking of the front brakes and a second section controls braking of the respective rear brake. The system includes a first balancing duct, arranged to connect the first sections of the tandem master cylinders together, and a second balancing duct, arranged to connect the second sections of the tandem master cylinders together. Balancing of the pressures generated in both sections of the tandem master cylinders is actuated by means of valves connected between the sections of the master cylinders and the respective balancing ducts. Such valves consist of stationary valve seats, formed in the body of the tandem master cylinder, and of sealing gaskets provided in the pistons, which gaskets, by moving together with the pistons, after a predetermined stroke cooperate with the valve seats thereby causing the valves to open or to close.
The described pressure balancing is a so-called “stroke controlled” balancing, since it is mechanically actuated when the pistons operating in the master cylinders travel a predetermined initial stroke.
A balancing of this kind has a high reliability, yet it generally gives rise to the problem of an excessive axial size. Actually, the sealing gaskets provided in the pistons must be slidable inside the master cylinders, in order to enable the balancing ducts to communicate with the respective sections of the tandem master cylinders over the whole piston strokes. Such a constraint entails that the lengths of the pistons and the tandem master cylinders are greater than the lengths required in the absence of the balancing function.
For instance, a tandem master cylinder with a stroke controlled balancing function, like the described cylinder, requires for each section a length that, with respect to a tandem cylinder without the balancing function, is increased by an amount substantially equal to the piston stroke. Such a length increase is required to enable opening the balancing valves over the whole piston strokes.
Tandem master cylinders equipped with the stroke controlled balancing function have the problem that they have an axial size greater than that required by tandem master cylinders without the stroke controlled balancing function. Such a problem is of particular relevance especially in farm vehicles, where the need to reduce the axial sizes of the devices installed therein is more and more felt.
Moreover, solutions aimed at reducing the axial size are available in the field of the braking systems. An example is the hydraulic brake booster described in European Patent No. EP0200387, which comprises, within a hollow body, a piston having a front and a rear portion, a first chamber and a second chamber. The brake booster has a duct formed in the hollow body in correspondence of the front piston portion and communicating with a tubular duct within the hollow body.
In the field of balancing systems for non-tandem master cylinders, PCT Application No. WO2012095767 describes use of a balancing duct formed inside a pin located inside the master cylinder and including a valve for closing the balancing duct, which valve is arranged to be opened by the stroke of the piston of the master cylinder.
It is an object of the present invention to provide a pressure balancing system for tandem master cylinders, which overcomes the problems mentioned above of the prior art.
According to the present invention, this object is achieved by means of a pressure balancing system as described herein.
The following description of the present invention is given in order to provide a basic understanding of some aspects of the present invention.
This description is not an exhaustive description and, as such, it is not to be intended as being suitable for identifying key or critical elements of the present invention, or for defining the object of the present invention. It only aims at setting forth some aspects of the present invention in simplified form.
In accordance with a feature of the present invention, a pressure balancing system for tandem master cylinders includes a primary balancing system including a primary balancing duct ending in the master cylinder at a region occupied by a secondary plunger when the latter is in rest position, i.e., when a brake pedal associated with the master cylinder is not being actuated.
In accordance with another feature of the present invention, the primary balancing system includes a primary balancing O-ring arranged to cooperate in fluid-tight manner with a surface of the secondary plunger so as to form a primary balancing valve between the primary balancing duct and a primary chamber of the master cylinder. Such a valve is closed when the secondary plunger is in rest position and opens when the secondary plunger travels a predetermined portion of its stroke, such that it no longer cooperates in fluid-tight manner with the primary balancing O-ring.
In accordance with a further feature of the present invention, the pressure balancing system includes a secondary balancing system including a secondary balancing duct formed within a secondary spring preloading pin and having at least one radial hole at an end thereof located near a secondary preload case.
In accordance with yet another feature of the present invention, the secondary balancing system includes a secondary balancing O-ring fixedly connected with the secondary preload case. Such an O-ring cooperates in fluid-tight manner with the at least one radial hole of the secondary balancing duct, so as to form a secondary balancing valve between the secondary balancing duct and a secondary chamber of the master cylinder. The secondary balancing valve is closed when the secondary plunger is in an initial rest position and opens when the secondary plunger travels a predetermined portion of its stroke such that the secondary balancing O-ring does not obstruct the at least one radial hole.
The above and other features and advantages of the present invention will become apparent from the description of a preferred embodiments made by way of non-limiting example with reference to the figure.
Referring to
Preferably, said tandem master cylinder belongs to an assembly comprising two tandem master cylinders formed, for instance, in a single body and having parallel longitudinal axes.
In accordance with other embodiments, the tandem master cylinders of the assembly could be formed in separate bodies.
The tandem master cylinders of the assembly are substantially identical and therefore the following description relates to only one of the tandem master cylinders.
A tandem master cylinder 10 equipped with the pressure balancing system according to the present invention includes a hollow body 100, a primary plunger 101 and a secondary plunger 102, which plungers are slidably mounted in hollow body 100 and define, in hollow body 100, a primary chamber 125 and a secondary chamber 126, respectively, which are separated from each other in fluid-tight manner.
Plungers 101, 102 and chambers 125, 126 advantageously have a cylindrical shape with circular cross-sections developing about a longitudinal axis X-X, whereby they are aligned and mutually coaxial.
Primary and secondary chambers 125, 126 are arranged to contain a primary fluid and a secondary fluid, respectively, coming from a primary supply circuit and a secondary supply circuit, respectively.
In accordance with the present invention, the primary and secondary supply circuits, supplying the primary chamber of each of the two tandem master cylinders of the assembly and the secondary chamber of each of the two tandem master cylinders of the assembly, respectively, are independent from each other, so as to ensure braking in case of breakage of one of the supply circuits.
The primary and secondary fluids within primary and secondary chambers 125, 126 have a primary and a secondary control pressure, respectively, which depends on an actuating force applied to a pedal associated with the tandem master cylinder.
The balancing system of each tandem master cylinder of the assembly comprises a primary balancing system and a secondary balancing system.
More particularly, the primary balancing system is arranged to obtain balancing between the primary control pressure present in the primary chamber of one tandem master cylinder and the corresponding primary control pressure in the other tandem master cylinder of the assembly.
The secondary balancing system is instead arranged to perform balancing between the secondary control pressure present in the secondary chamber of one tandem master cylinder and the corresponding secondary control pressure of the other tandem master cylinder of the assembly.
Primary plunger 101 of tandem master cylinder 10 is connected in a conventional manner with a push rod (not shown) in turn connected to the pedal (not shown), and is kept spaced from secondary plunger 102 preferably by means of a primary spring 106. In turn, secondary plunger 102 is kept spaced from a bottom 135 of hollow body 100 preferably by means of a secondary spring 107.
Primary plunger 101 is associated with the respective push rod in a conventional manner, for instance through a rounded hollow 123, for instance a hollow with concave spherical shape, which is formed at a first end 101a of primary plunger 101 facing the outside of hollow body 100 and is arranged to substantially fit a head (not shown) of the push rod.
The primary spring keeping primary plunger 101 spaced from secondary plunger 102 is mounted between a second end 101b of primary plunger 101, facing primary chamber 125, and a first end 102a of secondary plunger 102, also facing primary chamber 125.
Primary spring 106 is a spring preloaded by means of a primary preload sub-assembly, which preferably includes a primary preload case 108 and a primary preload pin 109.
Primary preload case 108 is a hollow case having a base kept against the second end 101b of primary plunger 101 by primary spring 106, and a head, in distal position relative to the base, having a hole 129.
Primary preload pin 109 has a first end fixedly secured, e.g., screwed, to the first end 102a of secondary plunger 102 and, at the other end, a widened head 127 located inside primary preload case 108.
Primary preload pin 109 and primary preload case 108 are arranged to cooperate with each other by sliding one inside the other through hole 129, so as to take a plurality of positions between an initial rest position (shown in the Figure), in which widened head 127 abuts against the head of case 108, and an end position, in which widened head 127 is close to the second end 101b of primary plunger 101.
In the initial rest position mentioned above, the second end 101b of primary plunger 101 and the first end 102a of secondary plunger 102 are at a maximum distance, determined by primary preload case 108 and primary preload pin 109. Since such a distance is shorter than the length of primary spring 106 at rest, the latter is consequently in a preloaded condition.
The primary preload sub-assembly preferably further includes a locating cup 110, abutting against the first end 102a of secondary plunger 102 and intended to receive the head of primary preload case 108 when case 108 and pin 109 are in the end position mentioned above.
The elements forming the primary preload sub-assembly preferably have cylindrical symmetry about longitudinal axis X-X.
Preferably, an atmospheric O-ring 105 and a primary O-ring 103a are housed within suitable circumferential recesses formed in hollow body 100 and facing the inside thereof.
More particularly, atmospheric O-ring 105 is located between a non-closed end of hollow body 100 and a primary supply duct 118 radially formed in hollow body 100.
Primary supply duct 118 is arranged to establish communication between a primary supply circuit and the inside of hollow body 100, in particular primary chamber 125, and it preferably ends in a circumferential recess 131 provided in hollow body 100 and facing the inside thereof.
Atmospheric O-ring 105 is arranged to cooperate with the surface of primary plunger 101 sliding in contact with hollow body 100, so as to ensure tightness between circumferential recess 131, and hence primary supply duct 118, and the outside of tandem master cylinder 10, which generally is at atmospheric pressure.
Primary O-ring 103a is located between primary supply duct 118 and primary chamber 125 and is arranged to cooperate with the surface of primary plunger 101 sliding in contact with hollow body 100, so as to build a cutoff valve, of a kind known per se, between primary supply duct 118 and primary chamber 125. More particularly, primary O-ring 103a allows connecting primary supply duct 118 to primary chamber 125, through an opening 133 in primary plunger 101, when primary plunger 101 is in the initial rest position mentioned above and shown in the Figure, and cuts off such a connection, by cooperating with primary plunger 101, when the latter starts moving inside hollow body 100 due to the actuation of the respective pedal.
In accordance with the present invention, the primary balancing system of tandem master cylinder 10 includes a primary balancing duct 115 and a primary balancing valve. More particularly, primary balancing duct 115 is formed in hollow body 100 of tandem master cylinder 10 and is configured for establishing communication between primary chamber 125 of tandem master cylinder 10 and a primary balancing channel (not shown in the Figure), in turn communicating with a respective primary balancing duct and a primary chamber of the second tandem master cylinder of the assembly.
More particularly, primary balancing duct 115 ends in hollow body 100 in a circumferential recess 128, provided in hollow body 100 and facing the inside thereof, which is located at a region occupied by secondary plunger 102 when the latter is in an initial rest position, shown in the Figure.
Preferably, circumferential recess 128 where primary balancing duct 115 ends is located between two further circumferential recesses in hollow body 100, in which a primary balancing O-ring 116a and an O-ring 116b are housed. Such O-rings 116a, 116b are configured so that, by cooperating with the surface of secondary plunger 102 sliding in contact with hollow body 100, they also ensure tightness between primary balancing duct 115 and primary chamber 125 and between primary balancing duct 115 and a secondary balancing duct 119, respectively: The later duct will be described in more detail below.
Preferably, O-ring 116b can have a toroidal diameter greater than O-ring 116a and can be housed in a circumferential recess having a wider portion on its side proximal to primary balancing duct 115 and a narrower portion on the other side. Such a constructional detail allows O-ring 116b to act as an absorber, i.e., in case of a pressure increase in primary balancing duct 115, the O-ring is compressed towards the narrower portion, thereby making available, in the circumferential recess, space for the pressurised fluid in primary balancing duct 115 and limiting in this manner the pressure increase.
Primary balancing O-ring 116a and secondary plunger 102 form together the primary balancing valve, which allows connecting primary balancing duct 115 and primary chamber 125 when, upon actuation of the pedal, secondary plunger 102 travels a predetermined portion of its stroke inside hollow body 100 such that it no longer cooperates in fluid-tight manner with primary balancing O-ring 116a.
Moreover, when primary plunger 101 continues its stroke up to primary balancing O-ring 116a, a longitudinal groove 120 provided in primary plunger 101, between primary plunger 101 and hollow body 100, allows not closing the communication between primary balancing duct 115 and primary chamber 125, at least until primary plunger 101 arrives close to the end of its stroke, in which region balancing is no longer useful, since the tandem system compensates itself.
Secondary spring 107 keeping secondary plunger 102 spaced from bottom 135 of hollow body 100 is mounted between said bottom 135 and a second end 102b of secondary plunger 102, facing secondary chamber 126.
Secondary spring 107 is a spring preloaded by a secondary preload sub-assembly, which preferably includes a secondary preload case 111 and a secondary preload pin 114, the case and the pin preferably having cylindrical symmetry about longitudinal axis X-X.
Secondary preload case 111 is a hollow case having a base kept against the second end 102b of secondary plunger 102 by secondary spring 107, and a head, in distal position relative to the base, having a hole 130.
Secondary preload pin 114 has a first end fixedly secured, e.g., through a screwing terminal 121, to bottom 135 of hollow body 100, and a head, located inside secondary preload case 111, on which a stop ring (also known as circlip or Seeger ring) 113 is mounted.
Preferably, a containment case 138 having the shape of a hollow cylinder, coaxial with longitudinal axis X-X, is fitted, for instance with clearance, within secondary preload case 111, near the head thereof. Such a containment case 138, the function of which will be explained later on, is held in position, in the axial direction, on the one side by means of the head of secondary preload case 111 and on the other side by means for instance of suitable lugs 122 formed on an internal surface of secondary preload case 111.
Secondary preload pin 114 is arranged to cooperate with secondary preload case 111 and containment case 138 by sliding inside them through hole 130, so as to take a plurality of positions between an initial rest position (shown in the Figure), in which stop ring 113 abuts against containment case 138, in turn abutting against the head of secondary preload case 111, and an end position, in which the head of secondary preload pin 114 is close to the second end 102b of secondary plunger 102.
In the initial rest position mentioned above, the second end 102b of secondary plunger 102 and bottom 135 of hollow body 100 are at a maximum mutual distance, determined by secondary preload case 111, containment case 138 and secondary preload pin 114. Since such a distance is shorter than the length of secondary spring 107 at rest, the latter is consequently in preloaded condition.
Tandem master cylinder 10 further includes a secondary balancing system, including a secondary balancing duct 136 and a secondary balancing valve. Secondary balancing duct 136 is formed within secondary preload pin 114 and has a first end, near bottom 135 of hollow body 100, connected to a secondary balancing channel 117, in turn communicating with a respective secondary balancing duct and a secondary chamber of the second tandem master cylinder of the assembly. A second end of secondary balancing duct 136, located close to the head of secondary preload pin 114 and hence in distal position relative to bottom 135 of hollow body 100, ends with at least one radial hole 137, e.g. with two radial holes.
In accordance with the present invention, a secondary balancing O-ring 112, facing the inside of containment case 138, is fitted in containment case 138 and is arranged to cooperate, in fluid-tight manner, with secondary preload pin 114, and more particularly with radial holes 137 of secondary balancing duct 136, so as to form the secondary balancing valve, which allows establishing communication between secondary balancing duct 136 and secondary chamber 126. More particularly, said valve is closed when secondary balancing O-ring 112 obstructs radial holes 137, i.e. when secondary plunger 102 is in its initial rest position mentioned above, and opens when the secondary plunger has travelled a predetermined portion of its stroke, due to the actuation of the pedal, such that secondary balancing O-ring 112 no longer obstructs radial holes 137.
Preferably, moreover, a secondary supply duct 119 is radially formed in hollow body 100 and is arranged to establish communication between a secondary supply circuit and the inside of hollow body 100, in particular secondary chamber 126, by preferably ending in a circumferential recess 132 provided in hollow body 100 and facing the inside thereof. Preferably, circumferential recess 132 is located in an intermediate position between bottom 135 of hollow body 100 and primary balancing duct 115
Preferably, a first secondary O-ring 103a is housed within a suitable circumferential recess formed in hollow body 100 and facing the inside thereof, between secondary supply duct 119 and secondary chamber 126. Such a first secondary O-ring 103b is arranged to cooperate with the surface of secondary plunger 102 sliding in contact with hollow body 100, so as to build a cutoff valve, of a conventional kind. That valve allows connecting secondary supply duct 119 and secondary chamber 126, through an opening 134 in secondary plunger 102, when secondary plunger 101 is in the initial rest position mentioned above and shown in the Figure, and cuts off such a connection when secondary plunger 102 starts moving inside hollow body 100 due to the actuation of the pedal.
Tandem master cylinder 10 preferably further includes a secondary O-ring 104 located in a suitable circumferential recess provided in hollow body 100 and facing the inside thereof. Secondary O-ring 104 is arranged to cooperate in fluid-tight manner with the surface of secondary plunger 102 sliding in contact with hollow body 100, so as to ensure tightness between circumferential recess 132, and hence secondary supply duct 119, and primary supply duct 115.
In accordance with a variant of the preferred embodiment, O-ring 116b could possibly be dispensed with and its function could be performed by O-ring 104 disclosed above.
Primary chambers of both tandem master cylinders of the assembly are hydraulically connected to a respective primary utilising device, for instance a right rear brake and a left rear brake of a farm vehicle or the like.
Similarly, secondary chambers of the tandem master cylinders of the assembly are hydraulically connected to a respective secondary utilising device, for instance a right front brake and a left front brake of the farm vehicle or the like.
Each one of the primary and secondary chambers is connected to the respective utilising device in known manner, through a primary outlet opening and a secondary outlet opening (not shown), respectively, formed in hollow body 100.
Hereinafter, the method of balancing the primary control pressures present in the primary chambers of both tandem master cylinders of the assembly and the secondary control pressures present in the secondary chambers of both tandem master cylinders of the assembly will be disclosed in different situations of use and in case of malfunctions.
In case a single pedal, and hence a single tandem master cylinder, is actuated, initially the resistance offered by secondary spring 107, which preferably is lower than that of primary spring 106, is overcome. At the same time, through the cooperation of the push rod, primary plunger 101 and primary spring 106, plungers 101 and 102 of tandem master cylinder 10 simultaneously move, thanks to the lower resistance offered by secondary spring 107 in comparison to primary spring 106, thereby opening the balancing valves of the tandem master cylinder being actuated. When a single tandem master cylinder of the assembly is actuated, since the primary and secondary balancing valves of the tandem master cylinder that is not being actuated remain closed, no fluid passage occurs between primary chambers 125 and secondary chambers 126 of the tandem master cylinders through balancing ducts 115 and 136 and the balancing channels.
Subsequently, a further displacement of plungers 101 and 102 of tandem master cylinder 10 causes simultaneous closure, apart from constructional tolerances, of the fluid communication between supply ducts 118, 119 and the primary and secondary chambers 125 and 126, respectively, thereby generating primary and secondary control pressures, respectively, in said chambers.
If a malfunction in primary control pressure delivery towards the associated primary utilising device occurs in primary chamber 125, primary plunger 101 compresses primary spring 106 by abutting against the secondary plunger and pushing it. Thus, a secondary control pressure is anyway generated in secondary chamber 126 and will be transmitted to the secondary utilising device. This feature is particularly appreciated in a braking system for farm vehicles. Indeed, if pressure delivery to the primary utilising device, e.g. the right or the left rear brake of the farm vehicle, has a malfunction, at least the secondary utilising device, for instance the front brake on the same side as the malfunctioning rear brake, can intervene.
Similarly, if a malfunction in secondary control pressure delivery towards the associated secondary utilising device occurs in secondary chamber 126, secondary plunger 102 compresses secondary spring 107 by abutting against bottom 135 of hollow body 100. Yet, this does not prevent generation of a primary control pressure in primary chamber 126, which will be transmitted to the primary utilising device.
If the pedals associated with both tandem master cylinders of the assembly are actuated, the primary and secondary plungers of both master cylinders generate a control pressure in the respective primary and secondary chambers. Moreover, all balancing valves open and, through such valves, fluid passes between the primary chambers of both tandem master cylinders, through primary balancing ducts 115 of the respective tandem master cylinders and the primary balancing channel, as well as between the secondary chambers of both tandem master cylinders, through secondary balancing ducts 136 of the respective tandem master cylinders and the secondary balancing channel. In this manner, a balancing between the primary control pressures generated in the primary chambers and the secondary control pressures generated in the secondary chambers is jointly achieved.
When a malfunction in primary control pressure delivery towards the associated primary utilising device occurs in a primary chamber of one of the tandem master cylinders, primary plunger 101 compresses primary spring 106 and pushes secondary plunger 102 with a consequent opening of the primary balancing valve, which remains open thanks to the provision of longitudinal groove 120. In this manner, a balancing between the primary control pressures supplied by the primary chambers of both tandem master cylinders is obtained, and the lengthening of the stroke of the malfunctioning primary plunger is moreover limited.
This balancing method is particularly appreciated in a braking system for farm vehicles. Indeed, let us assume that a drop occurs in the primary control pressure taken by the fluid contained in one of the primary chambers and directed, for instance, to one of the rear brakes. In such case, the fact that the balancing of primary control pressures outgoing from the primary cambers is anyway made possible allows in any case balanced actuation of the rear brakes.
Similarly, if a malfunction in secondary control pressure delivery towards the associated secondary utilising device occurs in a secondary chamber of one of the tandem master cylinders, a similar advantageous situation occurs in which the primary control pressure generated in the primary chamber pushes the secondary plunger, with a consequent opening of the secondary balancing valve. In this manner, a balancing of the secondary control pressures is achieved.
Of course, obvious modifications and/or changes to the above description are possible, in respect of the sizes, the shapes, the components, the connections and the contacts, of the assembly of the tandem master cylinders disclosed and in the method of balancing them without thereby departing from the present invention.
For instance, even though the preceding description refers to tandem master cylinders without a servo-control function, the cylinders could be equipped with a servo-control function, as it is well known to the skilled in the art, for instance by means of a brake booster with parallel axes of the “single block” type, or by means of two separate brake boosters, one for each tandem master cylinder.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102015000088445 | Dec 2015 | IT | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/IB2016/057487 | 12/9/2016 | WO | 00 |
