The present invention relates to a pressure compensation member suitable to be placed in a fluid dispensing channel, a valve unit comprising this pressure drop compensation member and a container comprising this pressure compensation member or this valve unit. The pressure compensation member is adapted to maintain a substantially constant flow of fluid through the fluid dispensing channel.
Pressurization of fluids is usually achieved by inclusion of a liquefied propellant gas, such as propane and/or butane, which volatilizes on dispensing carrying out the composition to be dispensed. As the product is dispensed, the liquefied propellant gas vaporizes maintaining a constant pressure. With compressed gas systems, such as systems pressurized by air, upon use, as the volume of product in the container decreases, the pressure within the container also drops and the flow of fluid dispensed decreases proportionally.
The pressure drop can be overcome, at least partially, by incorporating a pressure compensation member in the fluid dispensing channel. See, for example U.S. Pat. No. 4,650,094 and U.S. Pat. No. 4,497,334. Nevertheless, there is a constant need for providing improved pressure compensation members. Particularly, there is a need for a pressure compensating member that is capable of maintaining a substantially constant fluid flow, even when the volume of the product in the container has decreased significantly. There is also a need for a pressure compensating member having an improved stability to prevent the alteration of the quality of the fluid flow, even when the volume of the product in the container has decreased significantly.
The present invention relates to a pressure drop compensation member suitable to be placed in a fluid dispensing channel. In accordance with one exemplary embodiment, the pressure drop compensation member comprises:
(a) a sleeve;
(b) a piston adapted to be acted upon by a fluid in a first direction, the piston comprising one or more flow slits adapted to allow fluid to flow through the piston; and
(c) an elastic member capable of acting on the piston in a second direction opposite to the first direction;
wherein the piston is received within the sleeve and is slidably movable therein to adjust the area of each of the one or more flow flits available for fluid flow, subject to a minimum area of each of the one or more flow slits always being available for fluid flow, and
wherein, in use, if the pressure exerted by the fluid on the piston drops, the elastic member acts to move the piston in relation to the sleeve to increase the area of each of the one or more flow slits in order to maintain a substantially constant flow of fluid through said fluid dispensing channel.
The present invention also relates to a valve unit comprising a one-way valve adapted to allow fluid to flow through the one-way valve in a flow direction upon actuation of the one-way valve, and a pressure drop compensation member located before the one-way valve in relation to the flow direction.
The present invention also relates to a container adapted for dispensing a pressurized fluid comprising a dispensing fluid channel comprising a pressure drop compensation member and/or a one-way valve.
The invention may be better understood by reference to the following figures, which illustrate non-limiting embodiments of the present invention.
a and 3b represent two views of a pressure compensating member when the pressure exerted by the fluid on the piston is maximal and minimal, respectfully.
a, 4b, 4c and 4d represent four different views of an exemplary piston embodiment.
a, 5b, 5c and 5d represent four different views of another exemplary piston embodiment.
a, 6b and 6c represent three different views of an exemplary sleeve embodiment of the pressure compensation member.
a, 7b, 7c and 7d represent perspective views of four different executions of the piston embodiment shown in
a, 8b, 8c and 8d represent perspective views of four different executions of the piston embodiment shown in
a, 9b and 9c represent varying flow slit geometries.
a and 10b represent perspective views of two different piston embodiments of the invention wherein the flow slit is configured as a groove.
As shown in
As shown in
Wherein Q is the volumetric flow in units of volume per time;
R is the radius or equivalent radius of the cross sectional area of flow in units of length (an equivalent radius is the radius of a circle with the same cross sectional area as the orifice shape);
ΔP is the pressure drop from one side of the orifice to the other in units of force per unit area;
M is the viscosity of the fluid in units of mass per length-time;
L is the length of the orifice channel in units of length.
It is believed that, in spite of the pressure drop (ΔP) within the container, the fluid flow (Q) is maintained substantially constant through the fluid dispensing channel by adjusting the equivalent radius (R) and/or the length (L) of each flow slit. According to the present invention, the fluid flow (Q) may be maintained substantially constant by increasing the equivalent radius (R) of the flow slit proportionally to pressure drop (ΔP) and/or by reducing the length (L) of the flow slit proportionally to pressure drop (ΔP).
As shown in
The base (402, 502) comprises a first surface (404, 504) adapted to be acted upon by the fluid in the first direction (A) and a second surface (405, 505). The base (402, 502) also comprises one or more flow ducts (406, 506) fluidly linking the first surface (404, 504) with the second surface (405, 505) to allow fluid to flow through the base (402, 502).
The body (403, 503) is attached to the second surface (405, 505) of the base (402, 502) and it comprises the flow slits (407, 507). As shown in
The body (403, 503) may comprise a proximal portion (408, 508) attached to the second surface (405, 505) and a distal portion (409, 509) attached to the proximal portion (408, 508), the proximal portion (408, 508) and the distal portion (409, 509) being located on either side of the dotted line III-IV represented in
The proximal portion (408, 508) may comprise a solid volume having an external surface (embodiment not represented) or, alternatively, a peripheral wall having internal surface (411, 511) and an external surface (412, 512). In the latter embodiment, the proximal portion (408, 508) comprises a peripheral wall having internal and external surfaces (respectively, 411, 511 and 412, 512), the internal surface (411, 511) defining an internal volume that is delimited at one end by the base (402, 502) and, at the other by the distal portion (409, 509). Preferably, this proximal portion (408, 508) also comprises one or more flow apertures (413, 513), fluidly linking the internal surface (411, 511) with the external surface (412, 512) to allow fluid to flow from the internal volume to the exterior of the proximal portion (408, 508), and the or each flow duct (406, 506) communicates directly with the internal volume of the proximal portion (408, 508) to allow fluid to flow through the base (402, 502) to the internal volume of the proximal portion (408, 508).
The distal portion (509) may comprise a solid volume having an external surface (514) or, alternatively, the distal portion (409) may comprise a peripheral wall having an internal surface (415) and an external surface (414). In the latter embodiment, the distal portion (409) comprises a peripheral wall having internal and external surfaces (respectively, 415 and 414), the internal surface (415) defining an internal volume that is delimited at one end by the proximal portion (408) and, at the other by the free end (410) located distant from the base (402).
When both the distal (409) and the proximal (408) portions comprise a peripheral wall having an internal surface (411) defining an internal volume and an external surface (412), the internal volumes of the proximal portion (408) and the distal portion (409) are separated by a means (not shown on
The distal portion (409, 509) may comprise a stop (416, 515) for the sleeve such that a minimum area of each flow slit (407, 507) is available for fluid flow.
When the flow slit defines a groove (507), the distal portion (509) of the body (503) may comprise either a solid volume having an external surface (514) or a peripheral wall having internal and external surfaces (embodiment not represented). When the flow slit defines an orifice (407), the distal portion (409) of the body (403) comprises a peripheral wall having internal and external surfaces (respectively, 415 and 414).
When the flow slit defines a groove (507), the groove (507) extends from the free end (510) towards the base (502) to allow fluid to flow from the exterior of the distal portion (509) into the internal volume of the sleeve. As shown in
In use, as the pressure exerted by the fluid on the piston (501) drops (ΔP), the portion of the piston (501) being received within the sleeve is reduced so that the length (L) of the groove (507) being received within the sleeve is also reduced. Depending on the design of the groove (507), the equivalent radius (R) of the groove (507) may also be reduced, increased or maintained constant. According to Poiseuille's law, the increase of the area of the groove (507) available for fluid flow, and consequently the reduction of the length (L) of the groove (507) being received within the sleeve, maintains a substantially constant flow of fluid through the fluid dispensing channel.
When the flow slit defines an orifice (407), the orifice (407) extends from the external surface (414) to the internal surface (415) to allow fluid to flow from the exterior of the distal portion (409) into the internal volume, the free end (410) defining an exit orifice to allow fluid to flow from the internal volume into the sleeve.
In use, as the pressure exerted by the fluid on the piston (401) drops (ΔP), the portion of the piston (401) being received within the sleeve is reduced so that the area of the orifice (407) available for fluid flow, and consequently the equivalent radius (R) of the orifice (407), is increased. In contrast, the length (L) of the orifice (407), i.e. the thickness of the peripheral wall, is generally maintained constant. According to Poiseuille's law, the increase of equivalent radius (R) of the orifice (407) being available for fluid flow maintains a substantially constant flow of fluid through the fluid dispensing channel.
As shown in
The elastic member (102, 202) may be any means capable of acting on the piston (103, 203) in the second direction (B). Preferably, the elastic member is a spring (102, 202).
In the embodiment according to
In the embodiment according to
The piston base (402, 502) is a cylinder having a circular section of substantially constant external diameter and being co-axial with the proximal portion (408, 508) and the distal portion (409, 509) of the piston body (403, 503). The length of the cylinder is smaller than the diameter so that the base (402, 502) has a shape of a disc. The external diameter is larger than the external diameter of the proximal portion (408, 508) of the piston body (403, 503) so that the second surface (405, 505) forms a seat for the elastic member. The base (402, 502) comprises one central flow duct (406, 506) having a diameter being substantially identical to the internal diameter of the proximal portion (408, 508).
The piston base (402, 502) also comprises a peripheral wall having internal and external surfaces (respectively 420, 519 and 419, 418) and being attached to the first surface (404, 504) of the piston base (402, 502). This peripheral wall is a cylinder having a circular section of substantially constant diameter and being co-axial with the piston body (403, 503). The external diameters of the first surface (404, 504) of the piston base (402, 502) and this peripheral wall are substantially identical.
The sleeve body (603) comprises a peripheral wall having an internal surface (606) and an external surface (607).
This internal surface (606) of the sleeve body (603) is a cylinder having a circular section of substantially constant internal diameter and being co-axial with the distal portion (409, 509) of the piston body (403, 503). The internal diameter of this internal surface (606) is substantially identical to the external diameter of the external surface (414, 514) of the second part (418, 517) of the distal portion (409, 509) so that this second part can be received within the sleeve. It can be advantageous that the space between the internal surface (606) of the sleeve body (603) and the external surface of the second part (418, 517) of the distal portion (409, 509) is minimal. When this space is minimal, the fluid flows from the exterior of the body piston directly (when the flow slit is a groove) or indirectly (via the internal volume of the distal portion of the piston body) into the internal volume of the sleeve body only through the flow slit. The internal diameter of this internal surface (606) is also smaller than the external diameter of the external surface (414, 514) of the first part (417, 516) of the distal portion (409, 509). This is advantageous because, when the piston (401, 501) is acted upon by the fluid in the first direction (A), the translation of the piston (401, 501) in the first direction (A) is stopped by the stop (416, 515) so that a minimum area of the flow slit (407, 507) is available for fluid flow.
The external surface (607) of the sleeve body (603) is a truncated cone having a circular section where the end delimited by the second surface (605) of the sleeve base (602) has an external diameter slightly bigger than the free end (608).
The sleeve base (602) is a cylinder having a circular section of substantially constant external diameter and being co-axial with the sleeve body (603). The length of the cylinder is smaller than the diameter so that the sleeve base (602) has a shape of a disc. The external diameter is larger than the external diameter of the end of sleeve body (603) being delimited by the second surface (605) of the sleeve base (602). The sleeve base (602) comprises one central orifice (609) having a diameter being substantially identical to the internal diameter of the sleeve body (603).
It is advantageous that the internal surface (606) of the sleeve body (603) and the external surface (414, 514) of the second part (418, 517) of the distal part (409, 509) of the piston body (403, 503) are cylinder with a circular section of substantially constant diameter. The space between the internal surface of this sleeve body (603) and the external surface of the second part (418, 517) of the distal portion (409, 509) remains minimal whatever the position of the piston (401, 501) is so that the piston (401, 51) is stabilized within the sleeve.
The piston body may comprise one or more flow slits. For example,
The shape of the flow slit may vary. For example, it is represented in
The pressure drop compensating member suitable to be placed in a fluid dispensing channel may be placed into a pressure drop compensating unit comprising the sleeve, the piston and the elastic member (embodiment not represented). Alternatively, the pressure drop compensating member may be placed within the valve unit (1101, 1201) as shown in
In a preferred embodiment, the valve unit (1101) comprises a one-way valve (1102) adapted to allow fluid to flow through the valve in a flow direction (represented by arrow C) on actuation of the valve, and a pressure drop compensation member (1103) according to the present invention and located before the valve in the flow direction (C). The one-way valve (1102) may be any conventional valve known by the skilled person. As shown in
The pressure drop compensating member (1303, 1403) and the one-way valve (1302, 1402) are enclosed within the valve body (1407) and the mounting cup (1408). The valve body (1407) comprises a flow duct (1307) adapted to allow fluid to flow into the valve unit and the mounting cup (1408) comprises an orifice (1409) into which the stem (1305, 1405) can be inserted.
The valve body (1407) comprises a peripheral wall (1308) and a transversal wall (1309). This peripheral wall (1308) has an internal surface (1410) and an external surface (1411), the internal surface (1410) defining an internal volume that is delimited at one end by this transversal wall (1309), and at the other by a free end (1412).
The peripheral wall (1308) comprises two parts being cylinders having a circular section and being co-axial to each other. The first part (1413) is attached to the transversal wall (1309) and the second part (1414), attached to the first part (1413), is distant to the transversal wall (1309) and comprises a free end (1412). The mounting cup (1408) is attached to this free end (1412). The internal diameter of the first part (1413) is smaller that the internal diameter of the second part (1414) and the interface between the internal surfaces of the first and the second part (1413, 1414) of the peripheral wall (1308) forms a step (1310). The external diameter of the first part (1413) may be smaller, substantially identical or bigger than the external diameter of the second part (1414).
The transversal wall (1309) has a shape of a disc comprising a first surface (1311) and a second surface (1312), the first surface (1311) being attached to the first part (1413) of the valve body (1407). The transversal wall (1309) has an external diameter being substantially identical to the external diameter of the first part (1413) of the valve body (1407). This transversal wall (1309) comprises at least one flow duct (1307) adapted to allow the fluid to flow through the transversal wall (1309) into the valve body (1407). Preferably, the transversal wall (1309) comprises one central flow duct (1307) being co-axial with this transversal wall (1309).
The external diameter of the sleeve base (1415) is substantially identical to the internal diameter of the second part (1414) of the body valve (1407). The first surface (1313) of the base (1415) of the sleeve (1416) seats on the step (1310) of the valve body (1407) and the sleeve (1415) is static into the valve body (1407). The sleeve (1416) divides the internal volume of the valve in two compartments.
The first compartment is delimited by the internal surface (1410) of the first part (1413) of the valve body (1407), the first surface (1311) of the transversal wall (1309) and the first surface (1313) of the sleeve (1416). This compartment comprises the piston (1417) and the elastic member (1418) capable of acting on the piston. The length of the first compartment, i.e. the length of the internal surface of the first part (1413) of the valve body (1407), is smaller than the total length of the piston (1417), the total length of the piston (1417) including the base, the distal portion and proximal portions of the piston. The length of the first compartment is bigger than the cumulative length of the base and the proximal portion of the piston. The difference between the length of the first part of the valve body and the total length of piston corresponds to the part of the distal portion of the body of the piston being permanently received within the sleeve. When the pressure exerted by the fluid on the piston (1407) is minimal, the base of the piston (1407) seats on the first surface (1311) of the transversal wall (1309) of the valve body (1407).
The second compartment is delimited by the internal surface (1410) of the second part (1414) of the valve body (1407), the mounting cup (1408) and the second surface of the sleeve base (1415). This compartment comprises the actuating biasing means (1304, 1404), the stem (1305, 1405) and the gasket (1306, 1406), these actuating biasing means, stem and gasket being conventional. The actuating biasing means seats on the second surface of the sleeve base (1415).
In use, when the valve is activated, e.g. by pressing an actuator, the fluid flows through the flow duct of the transversal wall of the valve body into the first compartment and flows into the internal volume of the proximal portion of the body through the central flow duct of the piston base. Then, the fluid flows from the internal volume of the proximal portion to the exterior of the piston body through each flow duct of the proximal portion. Then the fluid flows from the exterior of the piston body into the internal volume of the sleeve through each flow slit of the distal portion of the piston body. When the flow slit defines a groove, the fluid flows directly from the exterior of the piston body into the internal volume of the sleeve. When the flow slit defines an orifice, the fluid flows indirectly from the exterior of the piston body into the internal volume of the sleeve, i.e. the fluid flows from the exterior of the body piston into the internal volume of the distal portion through the flow slits defining an orifice and, then, the fluid flows from this internal volume into the internal volume of the sleeve through the free end of the distal portion. The fluid, then, flows through the one-way valve before being discharged.
The present invention also relates to a container adapted for dispensing a pressurized fluid comprising a dispensing fluid channel, this channel comprising a pressure drop compensation member or a valve unit. Any conventional container adapted for dispensing a pressurized fluid can be used. This container may comprise a peripheral wall delimitating an internal volume and comprising an orifice onto which the fluid dispensing channel may be mounted. Preferably, the container comprises a peripheral wall being cylinder with a circular section of substantially constant diameter and a transversal wall. This peripheral wall is delimited at one end by the transversal wall attached thereto and at the other, by a free end onto which the mounting cup is attached. The internal volume of the container comprises the chamber comprising the composition.
In a preferred embodiment, the container chamber comprises a pressurized personal care composition, preferably a pressurized shaving care composition.
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as “40 mm” is intended to mean “about 40 mm”.
All documents cited in the Detailed Description of the Invention are, in relevant part, incorporated herein by reference; the citation of any document is not to be construed as an admission that it is prior art with respect to the present invention. To the extent that any meaning or definition of a term in this document conflicts with any meaning or definition of the same term in a document incorporated by reference, the meaning or definition assigned to that term in this document shall govern.
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
This application claims the benefit of U.S. Provisional Application Ser. No. 61/044,632, filed Apr. 14, 2008.
Number | Date | Country | |
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61044632 | Apr 2008 | US |