This application claims foreign priority benefits under U.S.C. § 119 to Japanese Patent Application No. 2023-206995 filed on Dec. 7, 2023, the contents of which is hereby incorporated by reference in its entirety.
The present disclosure relates to a pressure detection device.
Pressure detection devices configured such that a flow path to which a fluid is introduced is formed in a flow path unit, the flow path unit is attached to a pressure detection unit, and the pressure of the fluid flowing through the flow path unit is detected by the pressure detection unit are conventionally known.
In a pressure detection device disclosed in Japanese Patent Application Laid-Open No. 2018-136216, a first connecting part formed of a magnet is provided to a diaphragm of a pressure detection unit, and a second connecting part formed of a magnetic material is provided to a diaphragm of a flow path unit.
In the pressure detection device disclosed in Japanese Patent Application Laid-Open No. 2018-136216, the first connecting part and the second connecting part are arranged attracted to each other by magnetic force in a state where the flow path unit has been attached to the pressure detection unit. Thus, when the pressure of a fluid flowing through the flow path is a negative pressure, the second connecting part is pulled to the flow path side by the pressure of the fluid, and the second connecting part pulls the first connecting part connected thereto by magnetic force to the flow path side. Accordingly, the pressure of the fluid can be detected as a negative pressure by the pressure detection part.
In the pressure detection device disclosed in Japanese Patent Application Laid-Open No. 2018-136216, the second connecting part formed of a magnetic material is joined to a flat face on the pressure detection unit side of the diaphragm of a flow path unit by an adhesive agent. However, since the second connecting part is joined to the flat face, deformation of the diaphragm due to a change in the pressure of a fluid causes a change in the stress in the joining portion between the flat face and the second connecting part. Repetition of such operation causing diaphragm deformation then causes deterioration of the joining portion, this causes the second connecting part to separate from the diaphragm, and this makes it no longer possible to properly detect the pressure of the fluid.
The present disclosure has been made in view of such circumstances and intends to, in a pressure detection device including a flow path unit and a pressure detection unit, prevent a connecting part joined to a pressure receiving diaphragm of the flow path unit from separating from the pressure receiving diaphragm.
The present disclosure employs the following solutions in order to achieve the object described above.
A pressure detection device according to the first aspect of the present disclosure includes: a pressure detection unit configured to detect a pressure transferred to a pressure detection part; a flow path unit having a flow path in the flow path unit, a fluid being introduced to the flow path; and an attaching mechanism configured to detachably attach the flow path unit to the pressure detection unit. The pressure detection unit includes a pressure sensor having the pressure detection part and a first connecting part joined to the pressure detection part. The flow path unit includes a resin pressure receiving part configured to displace in response to receiving a pressure of a fluid flowing through the flow path and a second connecting part joined to the pressure receiving part. Any one of the first connecting part and the second connecting part is formed of a magnet, and the other of the first connecting part and the second connecting part is formed of a magnet or a magnetic material. In a state where the flow path unit is attached to the pressure detection unit by the attaching mechanism, the first connecting part and the second connecting part are arranged attracted to each other by magnetic force. The pressure receiving part is formed circularly in planar view, and a recess that is circular in planar view is formed at the center position. The second connecting part is formed circularly in planar view, is in contact with the bottom face of the recess, and is joined to the recess with an adhesive agent being filled between a side face of the recess and the second connecting part.
According to the pressure detection device of the first aspect of the present disclosure, in a state where the flow path unit has been attached to the pressure detection unit by the attaching mechanism, the first connecting part joined to the pressure detection part and the second connecting part joined to the pressure receiving part are arranged attracted to each other by magnetic force. Thus, when the pressure of a fluid flowing through the flow path is a positive pressure, the second connecting part joined to the pressure receiving part is separated from the flow path side by the pressure of the fluid, and the second connecting part causes the first connecting part to be pushed against the pressure detection part. Accordingly, the pressure of the fluid is detected as a positive pressure by the pressure detection part.
Further, when the pressure of a fluid flowing through the flow path is a negative pressure, the second connecting part joined to the pressure receiving part by the pressure of the fluid is pulled to the flow path side by the pressure of the fluid, and the second connecting part pulls the first connecting part, which is connected thereto by magnetic force, to the flow path side. Accordingly, the pressure of the fluid is detected as a negative pressure by the pressure detection part. As described above, according to the pressure detection device of the present aspect, the pressure of a fluid can be accurately detected in both cases where the pressure of the fluid is a positive pressure and a negative pressure while enhancing speed and safety of operation to change the fluid that is to be introduced to the flow path.
Further, according to the pressure detection device of the first aspect of the present disclosure, the second connecting part is joined to both the bottom face and the side face of the recess by the adhesive agent. Thus, even when deformation of the pressure receiving part due to a change in the pressure of a fluid causes a change in the stress at the joining portion between the second connecting part and the pressure receiving part, the state where the second connecting part and the pressure receiving part are firmly joined to each other is maintained. Thus, compared to a case where the second connecting part is joined to only the flat face, it is possible to prevent the connecting part joined to the pressure receiving part of the flow path unit from being separated from the pressure receiving part.
The pressure detection device according to the second aspect of the present disclosure further includes the following configuration in the first aspect. That is, the depth of the recess along an axis orthogonal to the pressure receiving part is set to be ⅓ times or greater and ½ times or less of the length of the second connecting part along the axis.
According to the pressure detection device of the second aspect of the present disclosure, the depth of the recess is ⅓ times or greater of the length of the second connecting part, this can ensure sufficient regions of the second connecting part which are joined to the recess, and thereby the second connecting part can be firmly joined to the pressure receiving part. Further, the depth of the recess is ½ times or less of the length of the second connecting part, and this makes it possible to prevent the ability to follow a pressure change of the pressure receiving part from compromising due to an excessively longer depth of the recess.
The pressure detection device according to the third aspect of the present disclosure further includes the following configuration in the first aspect or the second aspect. That is, a first outer diameter of the bottom face of the recess when viewed in planar view is set to be ⅓ times or greater and ½ times or less of a second outer diameter of a region of the pressure receiving part when viewed in planar view, the fluid coming into contact with the region.
According to the pressure detection device of the third aspect of the present disclosure, the first outer diameter of the bottom face of the recess is ⅓ times or greater of the second outer diameter of the region of the pressure receiving part with which a fluid comes into contact, and this can ensure a sufficient size of the outer diameter of the second connecting part joined to the recess and thereby ensure sufficient attractive force so that the second connecting part and the first connecting part are attracted to each other by magnetic force. Further, the first outer diameter of the bottom face of the recess is ½ times or less of the second outer diameter of the region of the pressure receiving part with which a fluid comes into contact, and this makes it possible to prevent the ability to follow a pressure change of the pressure receiving part from compromising due to an excessively larger first outer diameter of the bottom face of the recess.
The pressure detection device according to the fourth aspect of the present disclosure further includes the following configuration in the first aspect or the second aspect. That is, the outer diameter of the first connecting part about the axis is larger than the outer diameter of the second connecting part about the axis.
According to the pressure detection device of the fourth aspect of the present disclosure, it is possible to ensure a sufficient outer diameter of the first connecting part and thereby ensure sufficient attractive force so that the second connecting part and the first connecting part are attracted to each other by magnetic force.
According to the present disclosure, in a pressure detection device including a flow path unit and a pressure detection unit, it is possible to prevent a connecting part joined to a pressure receiving diaphragm of the flow path unit from separating from the pressure receiving diaphragm.
A pressure detection device 100 of one embodiment of the present disclosure will be described below with reference to the drawings.
As illustrated in
As illustrated in
An inflow-side pipe (not illustrated) through which a fluid is allowed to flow into an inflow port 21a is attached to the inflow port 21a of the flow path unit 20 illustrated in
As illustrated in
Next, the pressure detection unit 10 will be described in detail with reference to
The connecting part 11 is a permanent magnet formed cylindrically along the axis Y1 and is, for example, formed of neodymium or the like. The connecting part 11 is joined to a second face 12aB of the diaphragm 12a of the pressure sensor 12 by an adhesive agent (for example, an epoxy resin based adhesive agent). As illustrated in
Note that, although the connecting part 11 is a permanent magnet and the connecting part 23 is a magnetic material in the above description, other aspects may be employed. For example, both the connecting part 11 and the connecting part 23 may be permanent magnets. Alternatively, the connecting part 11 may be a magnetic material, and the connecting part 23 may be a permanent magnet. As discussed above, in the pressure detection device 100 of the present embodiment, either one of the connecting part 11 and the connecting part 23 is formed of a magnet, and the other of the connecting part 11 and the connecting part 23 is formed of a magnet or a magnetic material. In the following, an example in which the connecting part 11 is a permanent magnet and the connecting part 23 is a magnetic material will be described.
As illustrated in
The pressure sensor 12 is a distortion type sensor that outputs a pressure signal in accordance with a change in the resistance of the distortion resistive part 12b that is deformed in accordance with a pressure transferred from the connecting part 23 to a first face 12aA of the diaphragm 12a. A through-hole penetrating the diaphragm 12a is formed in the base part 12c, and the second face 12aB of the diaphragm 12a is maintained at the atmospheric pressure. Thus, the pressure sensor 12 is a sensor that detects a gauge pressure based on the atmospheric pressure as a reference. As illustrated in
The sensor holding part 14 is a member formed cylindrically about the axis Y1. The sensor holding part 14 has, at the top end, the inner diameter smaller than the outer diameter of the pressure sensor 12 and thus can hold the pressure sensor 12 so that the pressure sensor 12 does not come off upward. The sensor holding part 14 holds the diaphragm 12a joined to the base part 12c by an adhesive agent (adhesive glass).
The sensor circuit board 15 has an amplifier circuit (not illustrated) that amplifies a pressure signal output by the pressure sensor 12, an interface circuit that transfers a pressure signal amplified by the amplifier circuit to a pressure signal line (not illustrated) of the cable 19, a power supply circuit (not illustrated) that transfers, to the pressure sensor 12, a power supply voltage externally supplied via the cable 19, a zero-point adjustment circuit (not illustrated) that performs zero point adjustment when the zero-point adjustment switch 16 is pressed, and the like. The zero-point adjustment circuit is a circuit that, when the zero-point adjustment switch 16 is pressed, performs adjustment so that a pressure signal output by the pressure sensor 12 at this time is set as a reference value (for example, zero).
Next, the flow path unit 20 will be described in detail with reference to
As illustrated in
The pressure receiving diaphragm 22 is a member formed of an anti-corrosive material (for example, a silicone resin material) as a thin film. The pressure receiving diaphragm 22 is a member formed circularly in planar view about the axis Y2 as the central axis, and the outer circumferential edge thereof is joined to the flow path 21 by adhesion or welding. The pressure receiving diaphragm 22 is formed as a thin film and is thus deformed in a direction along the axis Y2 by the pressure of a fluid flowing through the flow path 21. As illustrated in
The connecting part 23 is a metallic magnetic material formed cylindrically along the axis Y2 orthogonal to the pressure receiving diaphragm 22 and is formed of an iron material such as S45C defined in the JIS standard. As illustrated in
As illustrated in
A C-face 23a is formed on both one end side and the other end side along the axis Y2 of the connecting part 23. The C-face 23a is a chamfered portion formed annularly in the circumferential direction about the axis Y1 at the end in the radial direction orthogonal to the axis Y1. Since the C-face 23a is formed in both one end side and the other end side along the axis Y2 of the connecting part 23, the same is resulted regardless of whether one end side or the other end side of the connecting part 23 along the axis Y2 is joined to the bottom face 22Aa of the recess 22A. Therefore, when the operator joins the connecting part 23 to the bottom face 22Aa of the recess 22A, the operation to confirm the positions of the one end side and the other end of the connecting part 23 along the axis Y2 is no longer necessary, and this improves operability.
Further, compared to a case where the C-face 23a is not formed on the connecting part 23, the volume of the clearance between the recess 22A and the connecting part 23 joined to the bottom face 22Aa of the recess 22A is increased. Accordingly, compared to the case where the C-face 23a is not formed on the connecting part 23, the amount of the adhesive agent AD filled in the clearance between the connecting part 23 and the recess 22A is increased, and the joining force between the connecting part 23 and the pressure receiving diaphragm 22 is increased.
The depth L1 of the recess 22A along the axis Y2 orthogonal to the pressure receiving diaphragm 22 is, for example, set to be ⅓ times or greater and 1 time or less of the length L2 of the connecting part 23 along the axis Y2. Further, the depth L1 may be set to be ⅓ times or greater and ½ times or less of the length L2. The first outer diameter D1 of the bottom face 22Aa of the recess 22A when viewed in planar view is set to be ⅓ times or greater and ½ times or less of the second outer diameter D2 of a region of the pressure receiving diaphragm 22 with which a fluid comes into contact when viewed in planar view.
As illustrated in
As illustrated in
Next, the structure for attaching the flow path unit 20 to the pressure detection unit 10 by the nut 30 will be described. As illustrated in
In the state where the annular protrusion 30b is in engagement with the annular groove 22d as illustrated in
As illustrated in
The operator fastens the internal thread 30a of the nut 30 and the external thread 17 of the pressure detection unit 10 to each other by rotating the nut 30 in the fastening direction (direction indicated by “LOCK” in
Next, a manufacturing method of the pressure detection device 100 according to one embodiment of the present disclosure will be described.
In step S101, the operator forms the recess 22A in the pressure receiving diaphragm 22. As illustrated in
The operator pushes an upper die 320 against the lower die 310 having the installed pressure receiving diaphragm 22 and inserts a protrusion 321 formed to the upper die 320 into the hollow 311 of the lower die 310 to have a state illustrated in
In step S102, the operator removes the upper die 320 from the lower die 310 and joins the connecting part 23 to the recess 22A formed in the pressure receiving diaphragm 22. The operator applies the adhesive agent AD to the bottom face 22Aa of the recess 22A and inserts the connecting part 23 into the bottom face 22Aa, to which the adhesive agent AD has been applied, to have a state illustrated in
In step S103, the operator joins the pressure receiving diaphragm 22 to the flow path body 21A. The operator joins the pressure receiving diaphragm 22 to the flow path body 21A by adhesion or welding so as to close an opening 21Aa formed cylindrically about the axis Y2 to the flow path body 21A, resulting in a state illustrated in
In step S104, the operator attaches the nut 30 to the flow path body 21A. The operator pushes the nut 30 into the annular groove 22d and partially elastically deforms the flow path body 21A to engage the annular protrusion 30b with the annular groove 22d to have a state illustrated in
Herein, the joining state between the connecting part 23 and the pressure receiving diaphragm 22 when the pressure receiving diaphragm 22 is deformed will be described with reference to
As illustrated in
In contrast, as illustrated in
The effects and advantages achieved by the pressure detection device 100 of the present embodiment described above will be described.
According to the pressure detection device 100 of the present embodiment, in a state where the flow path unit 20 has been attached to the pressure detection unit 10 by the nut 30, the connecting part 11 joined to the diaphragm 12a and the connecting part 23 joined to the pressure receiving diaphragm 22 are arranged attracted to each other by magnetic force. Thus, when the pressure of a fluid flowing through the flow path 21 is a positive pressure, the connecting part 23 joined to the pressure receiving diaphragm 22 is separated from the flow path 21 side by the pressure of the fluid, and the connecting part 23 causes the connecting part 11 to be pushed against the diaphragm 12a. Accordingly, the pressure of the fluid is detected as a positive pressure by the diaphragm 12a.
Further, when the pressure of a fluid flowing through the flow path 21 is a negative pressure, the connecting part 23 joined to the pressure receiving diaphragm 22 by the pressure of the fluid is pulled to the flow path 21 side by the pressure of the fluid, and the connecting part 23 pulls the connecting part 11, which is connected thereto by magnetic force, to the flow path 21 side. Accordingly, the pressure of the fluid is detected as a negative pressure by the diaphragm 12a. As described above, according to the pressure detection device 100 of the present embodiment, the pressure of a fluid can be accurately detected in both cases where the pressure of the fluid is a positive pressure and where the pressure of the fluid is a negative pressure while enhancing speed and safety of operation to change the fluid that is to be introduced to the flow path 21.
Further, according to the pressure detection device 100 of the present embodiment, the connecting part 23 is joined to both the bottom face 22Aa and the side face 22Ab of the recess 22A by the adhesive agent AD. Thus, even when deformation of the pressure receiving diaphragm 22 due to a change in the pressure of a fluid causes a change in the stress at the joining portion between the connecting part 23 and the pressure receiving diaphragm 22, the state where the connecting part 23 and the pressure receiving diaphragm 22 are firmly joined to each other is maintained. Thus, compared to a case where the connecting part 23 is joined to only the flat face, it is possible to prevent the connecting part 23 joined to the pressure receiving diaphragm 22 of the flow path unit 20 from being separated from the pressure receiving diaphragm 22.
According to the pressure detection device 100 of the present embodiment, the depth L1 of the recess 22A is ⅓ times or greater of the length L2 of the connecting part 23, this can ensure sufficient regions of the connecting part 23 which are joined to the recess 22A, and thereby the connecting part 23 can be firmly joined to the pressure receiving diaphragm 22. Further, the depth L1 of the recess 22A is ½ times or less of the length L2 of the connecting part 23, and this makes it possible to prevent the ability to follow a pressure change of the pressure receiving diaphragm 22 from compromising due to an excessively longer depth L1 of the recess 22A.
According to the pressure detection device 100 of the present embodiment, the first outer diameter D1 of the bottom face 22Aa of the recess 22A is ⅓ times or greater of the second outer diameter D2 of the region of the pressure receiving diaphragm 22 with which a fluid comes into contact, and this can ensure a sufficient size of the outer diameter of the connecting part 23 joined to the recess 22A and thereby ensure sufficient attractive force so that the connecting part 23 and the connecting part 11 are attracted to each other by magnetic force. Further, the first outer diameter D1 of the bottom face 22Aa of the recess 22A is ½ times or less of the second outer diameter D2 of the region of the pressure receiving diaphragm 22 with which a fluid comes into contact, and this makes it possible to prevent the ability to follow a pressure change of the pressure receiving diaphragm 22 from compromising due to an excessively larger first outer diameter D1 of the bottom face 22Aa of the recess 22A.
According to the pressure detection device 100 of the present embodiment, it is possible to ensure a sufficient outer diameter of the connecting part 11 and thereby ensure sufficient attractive force so that the connecting part 23 and the connecting part 11 are attracted to each other by magnetic force.
Number | Date | Country | Kind |
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2023-206995 | Dec 2023 | JP | national |