The present version of this invention relates generally to the field of valves and systems used to mix and control various gases for beverage, welding, medical and other fields.
This invention relates to devices used in the carbonated beverage industry and other industries using carbon dioxide, such as fire protection systems, welding, medical and other industries using compressed gases. This technology may have applications in additional other industries, for reasons of simplicity, this discussion will relate primarily to the beverage industry. It is in no way meant to limit the application of this invention to only the beverage industry.
The beverage industry uses carbon dioxide to carbonate and to move beverages from a storage tank to a dispensing area. For beverages such as beer, the beer can be contained in large kegs in the basement or storage room and the taps at the bar can dispense the beer. This method eliminates the storage of beer kegs in the bar area and allows the beer keg delivery and removal to occur in an area other than that in which patrons may be sitting. This type of system has existed for many years. In order to get the beverages from the storage area to the serving area, prior art has used carbon dioxide among other gases. The carbon dioxide is generally delivered as a liquid in large heavy DOT cylinders and hooked to the dispensing system. When the tanks are hooked to the system, a certain volume, generally about one third of the tank, in a one tank system or one third of the tank volume in a multi-tank system is not filled with liquid. This allows the carbon dioxide to boil to a gaseous state. It is this gaseous state that is then used to carbonate and to move the desired beverage from the storage room or basement to the delivery area and provide much of the carbonation to the beverages.
The only problem with this system is that the carbon dioxide tanks must be changed or when the current tanks run out, they must be replaced with new tanks. This can be inconvenient and time consuming. If only one person is working, then they are required to leave the patron area and manually change the tank to allow the refreshments to continue to flow. In addition, delivery of additional filled tanks cannot always occur when they are needed if a user runs out in the late evening or during non-business hours. This problem can be somewhat lessened by using multiple liquid tanks, but this uses more space and can be more expensive to monitor and refill.
To refill or replace a tank, the system must generally be completely shut down, so no beverages can be served, and service or delivery personnel can move the full liquid carbon dioxide tanks into the business and remove the empty tanks. Generally several valves must be shut off while the tanks are changed. The business must wait until the changeover is complete before beverages can be served again.
Some systems exist where the physical changing of the tanks has been eliminated. This is done by delivering liquid carbon dioxide to the tanks or system pre-existing in the businesses. Generally a pump truck delivers the liquid carbon dioxide to a fill line plumbed to the outside of the building. The delivery personnel must then enter the establishment to close and adjust various valves. The system is then shut down and the dispensing of beverages must cease until the filling process is complete. Delivery personnel must then return to the truck and start the pump. They must then carefully watch the system to attempt to determine when the system is full. This can be difficult to determine with any uniformity. Some weeks a business may do very well with beverages and some weeks may not do so well. While an operator may get a general sense, it is difficult to determine without the trial and error method, when the system is full.
Some art uses relief valves to indicate when the system is full. This method of determining when the system is full is wasteful and can result in increased pressure hazards from over filling. Over filling can also result in the system not operating properly.
The system needs to maintain the proper liquid gas ratios and overfilling lessens the efficiency of the system as a whole. When the delivery person determines that the system is full, he/she must then reverse the actions taken on the valves and disconnect the truck from the system. While these types of systems do eliminate much of the inconvenience of physically changing out tanks, there are still significant disadvantages to this liquid delivery system common in the art.
Some prior art uses o-rings in the valving and extensive connections and valves. These types of o-ring systems are notorious for failures. Once a system fails, the business may have no carbon dioxide for serving beverages. A call for maintenance may go unanswered if not during regular business hours. Thus, the beverage system may not be operational. The other failure mode of the o-rings or extensive connections or valving is to develop a leak. This causes gaseous carbon dioxide to leak in the storage area and depending on the size of the leak can be costly and hazardous.
For the foregoing reasons, there is a need for a liquid delivery system that would not require the delivery personnel to enter the business to shut/adjust valving before and after delivery of the liquid. There is also a need for a system that would allow the delivery at any time of day or night without any contact with the personnel inside the business. A system that aided in delivering the proper amount of liquid while also lessening the hazards associated with over filling is needed. Also needed is a system that would allow the business to continue using the beverage delivery system without interruption even when the system is being filled. This will result in more sales and less inconvenience to the business. A system that doesn't vent the liquid carbon dioxide to the atmosphere as a means of determining a filled system will also result in less waste, less cost to both the beverage and the delivery businesses and less potential hazards. A system that does not use o-rings and simplifies the number of connections and valving is also very desirable.
In view of the foregoing disadvantages inherent in the tank removal/installation systems and the liquid pumping systems there is a need for a new approach for the liquid carbon dioxide and other pressurized gas delivery business.
A first object of this embodiment of the invention is to provide a system that can be filled without adjusting any interior valving or without entering the business to whom the liquid or gas is being delivered.
Another object of this embodiment of the invention is to provide a system that lessens the inconvenience and possible dangers of overfilling.
It is yet another object of this embodiment of the invention to provide a system that allows the use of the pressurized filling system while the system is being re-filled.
It is a still further object of this embodiment of the invention to provide a system that does not need to waste product to tell when the system is full.
It is another object of this embodiment of the invention that simplifies the number of connections and valves necessary which lessens the likelihood of leaking and waste.
For a better understanding of this invention, its operating advantages and the specific objects attained by its uses, reference should be had to the accompanying drawings and descriptive matter in which there is illustrated a preferred embodiment of this version of the invention.
Referring to the drawings in detail wherein like elements are indicated by like numerals, there is shown in
The valve body 25 is machined from 360 brass and the holes in one embodiment are tapped for ¼ NPT thread. It should be recognized that other grades of brass and other ferrous and non-ferrous materials could be used to manufacture the valve body 25. Other hole sizes are also anticipated as long as the hole size does not impede the function of the valve body 25.
The inlet port 27 is threaded and this is where the liquid carbon dioxide is delivered through an inlet fitting 81,
The left side 43 has a relief port 29 into which can be attached a relief valve (not shown) in the event that the system surpasses some predetermined pressure, the relief valve would relieve the pressure in the system. The top side 45 contains a user port 31. The user port 31 is where the user connects the beverage dispensing system to allow gaseous carbon dioxide to carbonate and deliver the beverages.
There is a chamfer 93 in the inlet fitting 81 circumferentially around inlet hole 87, nearer the tail 85, best seen FIG. 11. This chamfer is recessed from the tail end 85 a predetermined distance and is cut at a predetermined angle.
Filling Operation
Once the liquid begins to flow through the inlet line 60 the change in pressure in the inlet line 60 causes the valve stem 120,
When the valve stem 120 reaches the plunger stop 55, best shown in
The liquid carbon dioxide also flows from the plunger cavity 53 through the fill channels 51 out the second liquid port 35 to the liquid tank L2. When the liquid tanks L and L2 are full the truck T pump senses an increase in pressure and the pump shuts down. If for some reason, the pump did not shut off, then burst disk 39, shown
When the hose H is disconnected, the sudden change in pressure causes the valve stem 120 to translate toward the inlet fitting 81, best shown in FIG. 18. The lip 126 and circumferential ring 150 engage the chamfer 93 of the inlet fitting 81 sealing the system off from the coupler 59, FIG. 20. The liquid is then free to boil off or change to gas, and flow from the tanks L & L2 into plunger cavity 53 and through gas storage port 37 for storage in tank G, or flow through the user port 31 to be utilized by the user U.
It should be noted that when the valve stem 120 engages the plunger stop 55 while the liquid tanks L and L2 are filling, the system is still operational and gas is still capable of flowing to the user U. The Gas can flow from the gas storage tank G through the gas storage port 37 ou the user port 31. The dispensing system does not need to be shut down to be filled, and transparently remains operational to the user.
While this embodiment shows two liquid tanks L & L2 it should be understood that many more liquid tanks or only one tank could be utilized in other embodiments, FIG. 20. Likewise, only one gas tank G is shown. It should be understood that many more gas tanks could be utilized in other embodiments, FIG. 20. Likewise, only one user port 31 is shown, there could be many users branching off from the user port 31 in other embodiments, FIG. 20. While many liquid tanks and gas tanks could be attached to the system it is helpful to maintain the gas storage tank to the liquid storage tank numbers in an approximate ratio of one to three.
It will now be apparent to those skilled in the art that other embodiments, improvements, details and uses can be made consistent with the letter and spirit of the foregoing disclosure and within the scope of this patent application.
This application claims the benefit of 60/413,173 filed Sep. 24, 2002.
Number | Name | Date | Kind |
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1062343 | Mahoney | May 1913 | A |
2363200 | Pew et al. | Nov 1944 | A |
2813402 | Poethig et al. | Nov 1957 | A |
3392537 | Woerner | Jul 1968 | A |
4683921 | Neeser | Aug 1987 | A |
4936343 | Pruitt et al. | Jun 1990 | A |
5113905 | Pruitt et al. | May 1992 | A |
6601618 | Tsukano et al. | Aug 2003 | B2 |
Number | Date | Country | |
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60413173 | Sep 2002 | US |