Pressure equalization system and method

Information

  • Patent Grant
  • 6823686
  • Patent Number
    6,823,686
  • Date Filed
    Friday, July 12, 2002
    22 years ago
  • Date Issued
    Tuesday, November 30, 2004
    19 years ago
Abstract
A pressure equalization method and system is provided for starting a compressor while maintaining the condenser at a high pressure and includes a valve and a bleed port. The compressor has a compressor inlet for receiving a fluid at a first pressure and a compressor outlet for discharging the fluid at a second pressure, and is operable to compress the fluid from the first pressure to the second pressure. The valve is proximate to and in fluid communication with the compressor outlet and is movable to an open position when the compressor is operating to permit the fluid at the second pressure to flow through the valve and is movable to a closed position when the compressor stops operating to prevent backflow of the fluid at the second pressure through the valve toward the compressor inlet. The bleed port is upstream of the valve and in fluid communication with the compressor inlet to equalize the pressure of the fluid contained in the compressor when the compressor stops operating.
Description




BACKGROUND OF THE INVENTION




The present inventiion relates generally to compressors, including those used in refrigeration and HVAC applica- tions. More particularly, the present invention relates to a pressure equalization system and method for starting a compressor, such as scroll, rotary, or reciprocating compressor, while maintaining the condenser at a high pressure.




A standard refrigeration or HVAC system includes a fluid, an evaporator, a compressor, a condenser, and an expansion valve. In a typical refrigeration cycle, the refrigerant fluid begins in a liquid state under low pressure. The evaporator evaporates the low pressure liquid as the liquid absorbs heat from the evaporator, which raises the ambient temperature of the liquid and causes the liquid to undergo a phase change to a low pressure gas. The compressor draws the gas in and compresses it, producing a high pressure gas. The compressor then passes the high pressure gas to the condenser. The condenser condenses the high pressure gas to release heat to the condenser and undergo a phase change to a high pressure liquid. The cycle is completed when the expansion valve expands the high pressure liquid, resulting in a low pressure liquid. By means of example only, the refrigerant fluid used in the system might be ammonia, ethyl chloride, CFCs, HFCs, FreonĀ®, or other known refrigerants.




Typically, upon start up of a compressor, the pressure at both the suction port and the discharge port of the compressor is low. In operation, the compressor works the fluid to achieve a high pressure at the discharge port. However, when the compressor is no longer operating, the fluid on the high pressure side of the compressor (toward the condenser) flows back toward the low pressure side of the compressor (toward the evaporator) until a state of equilibrium between the formerly high and formerly low pressure sides is achieved. Thus, the pressure tends to equalize between the low pressure side and the high pressure side when the compressor stops operating. Such a system is inefficient because the refrigeration cycle requires energy at start up to create a high pressure in the condenser, which is needed to condense the fluid.




Another problem, specific to HVAC systems, is that it is difficult to efficiently achieve the high pressure start up, i.e. a start up where the pressures have not equalized, necessitated by seasonal energy efficiency requirements (SEER), a system used to rate HVAC systems. Start up components, such as a start capacitor and a start relay, are commonly used to overcome the differential pressure when the compressor needs to start with the unbalanced pressure in the system, i.e. the high pressure side of the system has a high pressure and the low pressure side of the system has a low pressure. These components achieve a high pressure differential start when the system is turned on. These components are rather expensive, however, and they produce high voltages and currents in the compressor motor upon start up.




Therefore what is needed is a system and method for equalizing the pressure in the compressor in order to start the compressor while maintaining a high pressure in the condenser and the high pressure portion of the system.




SUMMARY OF THE INVENTION




As explained in more detail below, the system and method of the present invention maintain a high pressure from a valve near the compressor discharge downstream to a condenser, but permit the pressure upstream of the valve to leak back toward the compressor suction until the pressure upstream of the valve has equalized with the low pressure side of the compressor. By high loading the pressure downstream from the valve and equalizing the pressure upstream from the valve, expensive and potentially dangerous start up components are eliminated. A benefit specific to HVAC systems is that the SEER rating of the system is not sacrificed.




The present invention is directed to a pressure equalization system for a compressor. The compressor has a compressor inlet for receiving a fluid at a first pressure from the evaporator and a compressor outlet for discharging the fluid at a second pressure to the condenser. The compressor is operable to compress the fluid from the first pressure to the second pressure. The system of the present invention includes a valve proximate to and in fluid communication with the compressor outlet and a bleed port upstream of the valve and in relatively low flow fluid communication with the compressor inlet. The valve has an open and a closed position. The valve is movable to the open position when the compressor is operating, to permit the fluid at the second pressure to flow through the valve. The valve is movable to the closed position when the compressor stops operating, to prevent backflow of the fluid at the second pressure through the valve toward the compressor inlet. The bleed port equalizes the pressure of the fluid contained in the compressor when the compressor stops operating.




In another embodiment, the present invention is directed to a pressure equalization system for a compressor having a high pressure side and a low pressure side, a compressor inlet for receiving a fluid at a first pressure, and a compressor outlet for discharging the fluid at a second pressure. The compressor is operable to compress the fluid from the first pressure to the second pressure. The system in this embodiment includes a container in fluid communication with the compressor, at least one valve operably disposed within the container, and a bleed port. The container has an inlet and an outlet, and either the inlet or the outlet of the container is connected to the outlet of the compressor. The container is divided into at least a first portion from the container inlet to the at least one valve and a second portion from the at least one valve to the container outlet. The valve is operably configured to permit the compressed fluid to flow through to the second portion of the container when the compressor is operating, and to prevent the compressed fluid in the second portion of the container from flowing back through the valve to the first portion of the container when the compressor stops operating. The bleed port connects the first portion of the container and the low pressure side of the compressor and is operably configured to bleed the compressed fluid from the first portion of the container to the low pressure side of the compressor when the compressor stops operating. The bleed port is further configured so that when the compressor is operating, the flow through the bleed port is relatively low, if not nonexistent. As a result, a negligible amount of fluid flows back to the compressor inlet, i.e. the low pressure side, when the compressor is operating.




Still another embodiment of the present invention is directed to a system to equalize fluid pressure between a first portion of a compressor at a first pressure and a second portion of the compressor at a second pressure greater than the first pressure upon the compressor not being in operation. The system includes a housing having a first and a second inlet for fluid and a first and a second outlet for fluid. The first and second inlets for a fluid are in fluid communication with the second portion of the compressor. The first outlet for a fluid is configured to permit flow of fluid from the system and the second outlet for a fluid is in fluid communication with the first portion of the compressor. The system further includes a chamber disposed within the housing. The chamber is in fluid communication with the first inlet, the second inlet, the first outlet and the second outlet. A piston is slidably disposed within the chamber between a first position and a second position, wherein the first inlet and the first outlet are in fluid communication upon the piston being in the first position and the second inlet and the second outlet are in fluid communication upon the piston being in the second position. The system also includes means for sliding the piston in the chamber between the first position and the second position. Finally, the means for sliding the piston in the chamber positions the piston in the second position upon the compressor not being in operation, thereby permitting fluid at a second pressure to flow through the second outlet to the first portion of the compressor to equalize pressure in the compressor.




A further embodiment of the present invention is directed to a system to equalize pressure between a first portion of a compressor at a first pressure and a second portion of the compressor at a second pressure greater than the first pressure upon the compressor not being in operation. The system includes a housing having at least one inlet for a fluid and first and second outlets for a fluid. The at least one inlet for a fluid is in fluid communication with the second portion of the compressor. The first outlet for a fluid is configured to permit flow of fluid from the system. The second outlet for a fluid is in fluid communication with the first portion of the compressor. The system further includes a chamber disposed within the housing being in fluid communication with the at least one inlet, the first outlet and the second outlet. The system also includes means for providing a fluid passageway from the at least one inlet to the first outlet upon the compressor being in operation and means for providing a fluid passageway from the at least one inlet to the second outlet upon the compressor not being in operation to permit a fluid at a second pressure to flow through the second outlet to the first portion of the compressor to equalize pressure in the compressor. The means for providing a fluid passageway from the at least one inlet to the first outlet comprising means for preventing fluid from entering the second outlet and the means for providing a fluid passageway from the at least one inlet to the second outlet comprising means for preventing fluid from entering the first outlet.




Yet another embodiment of the present invention is directed to a system to equalize pressure between a first portion of a compressor at a first pressure and a second portion of the compressor at a second pressure greater than the first pressure when the compressor is not in operation. The system includes a valve and a bleed port upstream of the valve. The valve is in fluid connection with the second portion of the compressor and has an open position permitting flow of fluid from the system upon the compressor being in operation and a closed position preventing flow of fluid through the valve upon the compressor not being in operation. The bleed port is in fluid communication with the second portion of the compressor and has a relief valve controlled by an operational feature of the compressor. The relief valve is in an open position upon the compressor not being in operation to permit flow of fluid through the bleed port to the first portion of the compressor to equalize pressure in the compressor, and the relief valve is in a closed position upon the compressor being in operation to prevent flow of fluid through the bleed port to the first portion of the compressor.




Other features and advantages of the present invention will be apparent from the following more detailed description of the preferred embodiment, taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the invention.











DESCRIPTION OF THE DRAWINGS




The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate several embodiments of the invention. Together with the description, these drawings serve to explain the principles of the invention.





FIG. 1

is a block diagram of a climate control system schematically illustrating a pressure equalization system and method in accordance with the present invention.





FIG. 2

is a cross-sectional view of a compressor including an internal pressure equalization system in accordance with an embodiment of the present invention.





FIG. 3

is a cross-sectional view of a pressure equalization system attached externally to a compressor in accordance with another embodiment of the present invention.





FIG. 4

is a cross-sectional view of a pressure equalization system, including a housing, two valves, and a bleed port, in accordance with an embodiment of the present invention.





FIGS. 5



a


and


5




b


are cross-sectional views of a pressure equalization system, including a housing, two valves, and a bleed port in a closed position and an open position, respectively, in one embodiment of the present invention.





FIG. 6

is a cross-sectional view of a pressure equalization system, including a housing, several valves, and an internal subhousing with a bleed port, in accordance with another embodiment of the present invention.





FIG. 7

is a cross-sectional view of a pressure equalization system, including a housing, two valves, and an external subhousing with a bleed port, in accordance with another embodiment of the present invention.





FIG. 8

is a perspective view of a cylinder valve in accordance with an embodiment of the present invention.





FIG. 9

is a section through the piece of the cylinder valve depicted in

FIG. 8

in an open position.





FIG. 10

is a section through the piece of the cylinder valve depicted in

FIG. 8

in a closed position.





FIG. 11

is a cross sectional view of a magnetic check valve in accordance with an embodiment of the present invention.





FIG. 12

is a cross sectional view of a ball check valve in accordance with another embodiment of the present invention.





FIG. 13

is a cross sectional view of a flapper check valve in accordance with another embodiment of the present invention.





FIGS. 14 and 15

are cross-sectional views of a relief valve for a bleed port in an open position and a closed position, respectively, in one embodiment of the present invention.





FIGS. 16 and 17

illustrate an alternate embodiment of the pressure equalization system of the present invention.











Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.




DETAILED DESCRIPTION OF THE INVENTION




A method and a system for equalizing the pressure in a compressor is provided to permit a startup of the compressor while maintaining a high pressure in portions of the system. It is contemplated that the compressor may be a component of a climate control system, including a refrigeration, freezer, or HVAC system. However, its use is not limited to such systems as the pressure equalization system may be used in any system utilizing a compressor.




An exemplary embodiment of a refrigeration system, including a compressor with a pressure equalization system according to the present invention, is illustrated in FIG.


1


and is designated generally as reference number


74


.




In a refrigeration or HVAC system


74


, typically a fluid or refrigerant flows through the system and heat is transferred from and to the fluid. When refrigeration system


74


is turned on, fluid in a liquid state under low pressure is evaporated in an evaporator


4


as the fluid absorbs heat from the evaporator, which raises the ambient temperature of the fluid and results in fluid in a low pressure vapor state. A compressor


2


draws away fluid at a low pressure vapor state and compresses it. Then, fluid at a high pressure vapor state flows to a condenser


8


. Condenser


8


condenses the fluid from a high pressure vapor state to a high pressure liquid state. The cycle is completed when an expansion valve


6


expands the fluid from a high pressure liquid state to a low pressure liquid state. The fluid is any available refrigerant, such as, for example, ammonia, ethyl chloride, FreonĀ®, chlorofluocarbons, hydrofluorocarbons, and natural refrigerants.




In conventional systems, when refrigeration system


74


stops operating, the fluid on the high side of compressor


2


at a high pressure vapor state will leak back toward the evaporator


4


, and eventually the pressure of the fluid in the compressor


2


will reach a state of equilibrium. When the refrigeration system


74


is placed back into operation, the pressure at the condenser


8


must be brought back up to the pressures prior to refrigeration system


74


shutting down. In high efficiency systems, start capacitors and start relays are used to restart the compressor


2


and achieve this result when the pressures in the compressor are not equal. These components are expensive and produce high voltages and currents in the compressor


2


upon start up. Pressure equalization system


10


overcomes the need for such components in high efficiency systems and the problems and expenses associated with conventional systems, as described in more detail below.




The general components of a reciprocating compressor


2


are illustrated in

FIGS. 2 and 3

. The components may include compressor housing


38


that houses a shaft


82


that rotates and causes one or more pistons


78


to move within one or more compression chambers


80


. The fluid, described above with respect to the schematic in

FIG. 1

, is drawn at a low pressure into a compressor inlet


16


(or suction line) and into compression chamber


80


. For the purposes of the present invention, the compressor inlet


16


can be any point in the fluid flow channel extending from the evaporator


4


to the compression chambers


80


. Piston


78


is operable to move within compression chamber


80


to compress the fluid, which exits compressor


2


at a high pressure through a compressor outlet


20


(or discharge). For the purposes of the present invention, the compressor outlet


20


can be any point in the fluid flow channel downstream from the compression chamber


80


to the condenser


8


.




A compressor typically includes a valve system


84


, such as the system exemplified in

FIG. 3

, to prevent the fluid from flowing back toward compressor inlet


16


when the compressor is operating. Such systems are known to those skilled in the art, and the system depicted in

FIG. 3

is illustrative only and in no way limits the claimed invention. The illustrated valve system


84


includes a valve plate


86


disposed within compressor housing


38


, a valve


92


operably disposed at the compressor outlet


20


, and a ring valve


88


, defining an aperture


94


, slidably disposed on holders


90


. Retraction of piston


78


creates a vacuum that draws ring valve


88


away from gaps


96


, and draws the fluid into compression chamber


80


through compressor inlet


16


. A valve


92


on compressor outlet


20


prevents the fluid from exiting compressor


2


until the fluid reaches a pressure exceeding that beyond valve


92


. When piston


78


moves and compresses the fluid to this pressure, the force of the fluid opens valve


92


, thereby permitting the high pressure fluid to discharge through compressor outlet


20


. During the compression stroke, the force of the fluid moves ring valve


88


towards valve plate


86


, blocking gaps


96


and preventing the fluid from escaping through compressor inlet


16


.




In accordance with the present invention, a pressure equalization system and method is provided to equalize the pressure in the compressor


2


, permitting the compressor


2


to start under non-high pressure loading, while maintaining a high pressure in the high pressure portion of the refrigeration system


74


. In one embodiment, the pressure equalization system is connected to the compressor


2


and has a valve or a series of valves and a bleed port. The valve or valves maintain high pressure on the high pressure portion of the refrigeration system


74


, i.e. the valve(s) maintains a high pressure downstream from the valve to the condenser


8


and the expansion valve


6


, when the refrigeration system


74


stops operating. The bleed port permits the pressure in the compressor


2


to reach a state of equilibrium between the high pressure side and the low side of the compressor


2


when the refrigeration system


74


is turned off. The bleed port is configured to permit little to no fluid to pass through when the system


74


is operating but to permit fluid to leak through when the system is turned off. The pressure equalization system maintains fluid at a high pressure vapor state on the high pressure portion of the refrigeration system


74


while permitting fluid in the compressor


2


to reach a state of equilibrium when the compressor


2


and refrigeration system


74


are turned off. Upon restarting the compressor


2


and refrigeration system


74


, it is therefore easier and more efficient to achieve the high pressure state in the high pressure portion of the system


74


because most of the high pressure portion of the system


74


has maintained a high pressure state and has not equalized with the low pressure portion of the system.




Exemplary embodiments of a compressor with a pressure equalization system are illustrated in

FIGS. 2 and 3

. It is contemplated that pressure equalization system


10


may be located internally within compressor


2


, as shown in

FIG. 2

, or externally as shown in

FIGS. 1 and 3

. The compressor


2


shown in

FIG. 2

is a reciprocating compressor, although the pressure equalization system


10


may be used with any compressor, including, for example, a rotary, screw, or scroll compressor.




As illustrated in

FIGS. 2 and 3

, compressor outlet


20


is in communication with a housing


24


of pressure equalization system


10


, which has a housing inlet


34


and a housing outlet


36


. In

FIG. 2

, housing


24


is located internally within compressor


2


, and housing outlet


36


connects to compressor outlet


20


. The present invention contemplates, however, that housing


24


in

FIG. 3

may be positioned externally to compressor


2


, such that housing inlet


34


connects to compressor outlet


20


. Among other variations, it also has been contemplated that housing inlet


34


could be connected to a cylinder head and housing outlet


36


could be connected to compressor outlet


20


.




In the embodiments shown in

FIGS. 2 and 3

, housing


24


is a container or a muffler. Housing


24


also could be a cylinder or any other closed chamber, as described in more detail with respect to

FIGS. 8-10

. Whether housing


24


is internal or external to compressor


2


, the pressure equalization system


10


maintains the fluid at a high pressure vapor state on the high pressure side towards housing outlet


36


while permitting the fluid towards compressor inlet


16


to equalize with the fluid at a low pressure vapor state.




Various embodiments of pressure equalization system


10


are depicted in

FIGS. 4-10

. In each of these embodiments, it is assumed that housing


24


is in communication with compressor


2


as previously described.




In a basic embodiment of pressure equalization system


10


, shown in

FIG. 4

, housing


24


has a bleed port


26


and at least one valve


28


. Valve


28


divides housing


24


into a first portion


30


and a second portion


32


. First portion


30


of housing


24


occupies a space between housing inlet


34


and valve


28


, while second portion


32


of housing


24


occupies a space between valve


28


and housing outlet


36


. Valve


28


is operably disposed in housing


24


and may be opened or closed. When compressor


2


is on, valve


28


is open and permits the fluid compressed at a high pressure vapor state to flow from first portion


30


of housing


24


to second portion


32


of housing


34


. When compressor


2


stops operating, valve


28


closes, preventing backflow of the fluid at a high pressure vapor state into first portion of housing


24


. Bleed port


26


, located in first portion


30


of housing


24


, connects first portion


30


of housing


24


to low pressure side


72


of compressor


2


, such as to compressor inlet


16


, permitting the pressure of the fluid, which is at a high pressure vapor state when the compressor


2


initially is turned off, to equilibrate with the fluid on the low side of compressor


2


, which is at a low pressure vapor state. Bleed port


26


is connected to a low pressure side of compressor


2


in a sealed manner, for example, through a pipe, tube, or other flow channel, so that the fluid stays within the system


74


and does not leak into the atmosphere.




It is contemplated that valve


28


of pressure equalization system


10


may be one or more of a variety of valve types. Some typical valves are illustrated in

FIGS. 11-13

. One embodiment, illustrated in

FIG. 11

, is a magnetic check valve


48


. Another embodiment, illustrated in

FIG. 12

, is a ball check valve


52


. Yet another embodiment, illustrated in

FIG. 13

, is a flapper check valve


50


. Any type of one-way valve, including but not limited to these valves, can be applied to the present invention.




In an embodiment illustrated in

FIGS. 8-10

, pressure equalization system


10


comprises housing


24


having a cylinder check valve


54


, and preferably bleed port


26


is of an aperture


64


type. In such an embodiment, housing


24


defines a cylinder that includes a plurality of channels


56


for conducting the fluid. It is contemplated, however, that cylindrical housing


24


may have as few as one channel


56


. First portion


30


of cylindrical housing


24


is substantially solid aside from channels


56


, while second portion


32


of cylindrical housing


24


is open. Valve


54


disposed within cylindrical housing


24


has a valve stem


60


attached to an end portion such as a poppet


58


.




Poppet


58


is located in second portion


32


of housing


24


. It is contemplated that poppet


58


has a cross-sectional area equal to the internal area of cylindrical housing


24


, although any configuration of housing


24


and poppet


58


that prohibits the fluid from leaking from first portion


30


of housing


24


, through valve


54


, to housing outlet


36


, is acceptable.




Meanwhile, valve stem


60


extends from poppet


58


through first portion


30


of housing


24


and towards inlet


34


of housing


24


. Valve stem


60


may have an overtravel stopper


62


beyond inlet


34


of housing


24


that comes in contact with the substantially solid first portion


30


of housing


24


when compressor


2


is operating. Although overtravel stopper


62


is shown in the embodiment illustrated in

FIGS. 8-10

, any device that prevents poppet


58


and valve stem


60


from being pushed through housing


24


by the fluid is acceptable.




When compressor


2


is operating, the fluid at a high pressure vapor state travels into inlet


34


(not shown in

FIGS. 8-10

) of housing


24


and into channels


56


, forcing cylinder valve


54


to open. As shown in

FIG. 9

, because the fluid forces poppet


58


into second portion


32


of housing


24


, the fluid passes through the opening created when poppet


58


is forced open and toward housing outlet


36


. Overtravel stopper


62


prevents poppet


58


and valve stem


60


from being forced too far into or beyond second portion


32


of housing


24


. As shown in

FIG. 10

, when compressor


2


stops operating, the fluid stops flowing into housing inlet


34


and into channels


56


, and as a result poppet


58


is no longer forced open by the fluid. Poppet


58


therefore closes, preventing the fluid contained in second portion


32


of housing


24


from flowing back towards housing inlet


34


. The fluid in the second portion


32


of housing


24


on high pressure side


70


of compressor


2


therefore remains at a high pressure vapor state, thus high pressure side


70


of refrigeration system


74


remains high.




A bleed port


26


is provided to equalize pressure upon startup of a compressor


2


. In an embodiment shown in

FIGS. 8-10

, when compressor


2


stops operating, the high pressure vapor state fluid in channels


56


in first portion


30


of housing


24


is permitted to equalize with the fluid at a low pressure vapor state, thus the first portion


30


of housing


24


on the high pressure side


70


of compressor


2


is at a lower pressure, resulting in the aforementioned benefits upon restarting compressor


2


. The equilibration in this preferred embodiment is due to bleed port


26


, as shown in

FIGS. 8-10

and described more fully below.




It is also contemplated that bleed port


26


of pressure equalization system


10


includes a variety of forms, provided bleed port


26


permits the fluid contained in first portion


30


of housing


24


at a high pressure vapor state to equalize with the fluid at a low pressure vapor state on low pressure side


72


of compressor


2


. Additionally, bleed port


26


is configured so that little to no fluid leaks through to low pressure side


72


of compressor


2


when the refrigeration system


74


is operating but permits fluid to leak through to low pressure side


72


of compressor


2


when the refrigeration system


74


is shut down.




For example, bleed port


26


may be a simple aperture or hole in first portion


30


of housing


24


. As illustrated in

FIG. 2

, when housing


24


is located internally within compressor


2


, bleed port


26


may be a hole or aperture


64


between housing


24


and compressor inlet


16


. In this embodiment, bleed port


26


is small enough to prevent a significant amount of fluid from flowing back to compressor inlet


16


when the compressor is operating, but large enough to permit the pressure of the fluid to reach a state of equilibrium with low pressure side


72


of compressor


2


over a period of time when the compressor stops operating.




Meanwhile, when housing


24


is external to compressor


2


, as shown in

FIG. 3

, a connector


42


, such as a capillary or other tube or hypodermic needle, connects first portion


30


of housing


24


to low pressure side


72


of compressor


2


, such as to compressor inlet


16


, in order to equalize fluid pressure. Again, bleed port


26


, including aperture


64


leading to connector


42


, is small enough to prevent a significant amount of fluid from flowing back to compressor inlet


16


when the compressor is operating, but large enough to permit the pressure of the fluid to reach a state of equilibrium with low pressure side


72


of compressor


2


over a period of time when the compressor stops operating.




Additionally, as illustrated in

FIGS. 4

,


6


, and


7


, bleed port


26


may be a valve


98


of any type described above with respect to valve


28


, including but not limited to magnetic check valve


48


, flapper check valve


50


, ball check valve


52


, or a combination of any such valve and connector


42


. The tolerance of valve


98


permits valve


98


to open under a lower fluid pressure, letting the fluid leak through valve


98


when compressor


2


stops operating to achieve a state of equilibrium with low pressure side


72


of compressor


2


, but the tolerance permits valve


98


to close under a higher fluid pressure, preventing fluid from passing through valve


98


when compressor


2


is operating. Valve


98


therefore has a tolerance over a range of pounds per square inch that meets this requirement for the particular refrigeration or HVAC system


74


. In one embodiment of the present invention, the valve in bleed port


26


can be a solenoid valve that is closed when the compressor


2


is in operation and open when the compressor


2


is not in operation.




In another embodiment of the present invention, the bleed port


26


can include a relief valve


140


that can be opened and closed independently of the pressure in the first portion


30


of the housing


24


.

FIGS. 14 and 15

illustrate an embodiment of the present invention that includes the relief valve


140


as part of bleed port


26


that can be opened and closed independently of the pressure in the first portion


30


of the housing


24


(not shown in FIGS.


14


and


15


).

FIG. 14

illustrates the relief valve


140


of bleed port


26


in the open position and

FIG. 15

illustrates the relief valve


140


of bleed port


26


in the closed position.




Similar to the bleed port valves described in greater detail above, the relief valve


140


is opened when the compressor


2


is not in operation to permit fluid at a high pressure vapor state in the first portion


30


of housing


24


to leak back to the low pressure side


72


of compressor


2


in order to equalize the pressures between the high pressure side


70


and the low pressure side


72


in the compressor


2


. The relief valve


140


is then closed during operation of the compressor


2


to prevent or limit fluid in the first portion


30


of housing


24


from leaking back to the low pressure side


72


of compressor


2


. The bleed port


26


and relief valve


140


shown in

FIGS. 14 and 15

can be located either internal or external to housing


24


.




Relief valve


140


has an inlet


142


in fluid communication with the first portion


30


of housing


24


and an outlet


144


in fluid communication with the bleed port


26


and the low pressure side


72


of compressor


2


. Between the inlet


142


and the outlet


144


of the relief valve


140


is a chamber


146


in fluid communication with both the inlet


142


and the outlet


144


. A piston


148


is slidably disposed in the chamber


146


and controls the opening and closing of the relief valve


140


.




To open relief valve


140


when the compressor is not in operation, the piston


148


is urged into a first position in chamber


146


by biasing mechanism


150


. Biasing mechanism


150


is disposed in contact with the piston


148


and is configured and used to urge the piston


148


to the first position in the chamber


146


. The biasing mechanism


150


is preferably a spring and more preferably a leaf spring, however, any mechanism that can urge the piston


148


into the first position in the chamber


146


when the compressor


2


is not in operation can be used. In another embodiment of the present invention, instead of a mechanism to urge the piston


148


into the first position in the chamber


146


, the relief valve


140


and chamber


146


can be oriented and positioned to permit gravity to move the piston


148


into the first position in the chamber


146


when the compressor


2


is not in operation.





FIG. 14

illustrates the relief valve


140


in the open position and piston


148


in the first position in the chamber


146


. To permit the flow or leakage of fluid from the inlet


142


to the outlet


144


, the piston


148


has a groove or channel


152


that is in fluid communication with both the inlet


142


and the outlet


144


only when the piston


148


is in the first position in the chamber


146


. In a preferred embodiment of the present invention, the groove or channel


152


is disposed about the circumference or perimeter of the piston


148


. However, the groove or channel


152


can also be disposed through the body of the piston


148


or disposed in any other manner that permits fluid communication between the inlet


142


and the outlet


144


only when the piston


148


is in the first position.




To close the relief valve


140


during the operation of the compressor


2


, the piston


148


is urged into a second position in the chamber


146


by the operation of the compressor


2


. The relief valve


140


is configured to permit an operating feature of the compressor


2


be used to apply the force that urges the piston


148


into the second position. In a preferred embodiment of the present invention, the operating feature used to urge the piston


148


into the second position is the oil pressure in the compressor


2


and more preferably the bearing oil pressure. In another embodiment, the oil pressure can be obtained from the high pressure side of the compressor


2


. However, it is to be understood that any operating feature of the compressor


2


(e.g. centrifugal forces from rotating parts of the compressor


2


, such as shaft


82


, magnetic forces or effects from parts of the compressor


2


, such as a motor stator, or flow of compressed gas) can be used to urge the piston


148


into the second position.





FIG. 15

illustrates the relief valve


140


in the closed position and piston


148


in the second position in the chamber


146


. The positioning of the piston


148


in the second position in the chamber


146


prevents the flow of fluid between the inlet


142


and the outlet


144


of the relief valve


140


because the channel


152


is no longer aligned with the inlet


142


and the outlet


144


and the body of piston


148


blocks the inlet


142


and the outlet


144


preventing any fluid from flowing through the chamber


146


. To urge the piston


148


into the second position, there is an opening or inlet


154


in chamber


146


that is in fluid communication with, for example, the bearing oil of the compressor


2


. When the compressor


2


is operating, the pressure of the bearing oil in the compressor


2


increases, causing the bearing oil in the compressor


2


to enter the chamber


146


through opening


154


and urge the piston


148


into the second piston. The pressure of the bearing oil in the chamber


146


is sufficient to overcome the bias or tension of the biasing mechanism


150


and urge the piston into the second position. When the compressor


2


stops operating, the pressure of the oil in chamber


146


decreases as oil drains from the chamber


146


and the bias of the biasing mechanism


150


urges the piston


148


into the first position to open relief valve


140


, thereby permitting the equalization of the pressure in the compressor


2


.




In a preferred embodiment of pressure equalization system


10


, bleed port


26


is designed so that it will permit the fluid to bleed from high pressure side


70


to low pressure side


72


only when compressor


2


is not operating. One embodiment of such a system is illustrated in

FIGS. 8-10

. In this embodiment, a cylinder valve


54


is formed by housing


24


, poppet


58


, and valve stem


60


. As shown in

FIGS. 8-10

, depicting cylinder valve


54


, valve stem


60


has an aperture


64


. First portion


30


of housing


24


, which is substantially solid aside from channels


56


, has bleed port


26


connecting all channels


56


. There may be one or more such channels


56


. It is contemplated that bleed port


26


is in communication with low pressure side


72


of compressor


2


, as previously discussed with respect to apertures and connectors such as tubes in embodiments shown in

FIGS. 2 and 3

.




In the preferred embodiment, pressure equalization system


10


is highly efficient because bleed port


26


permits equilibration of the fluid in first portion


30


of housing


24


with low pressure side


72


of compressor


2


when compressor


2


stops operating but prevents any of the fluid from leaking from first portion


30


of housing


24


when compressor


2


is operating. When compressor


2


is operating, the fluid forces poppet


58


open, which is connected to valve stem


60


. Thus, aperture


64


in valve stem


60


misaligns with bleed port


26


, thereby preventing any of the fluid at a high pressure vapor state from leaking from channels


56


out of bleed port


26


. This ā€œopenā€ position is shown in FIG.


9


. When compressor


2


stops operating, poppet


58


closes and aperture


64


on valve stem


60


aligns with bleed port


26


, as shown in FIG.


10


. Because poppet


58


closes, the fluid at a high pressure vapor state in second portion


32


of housing


24


is held at high pressure, as previously described. Meanwhile, due to the configuration of the valve stem


60


, aperture


64


and bleed port


26


shown in

FIG. 10

, the fluid at a high pressure vapor state is permitted to leak from channels


56


in first portion


30


of housing


24


, though aperture


64


, into bleed port


26


. Equilibration of the fluid in first portion


30


of housing


24


therefore is achieved via bleed port


26


in pressure equalization system


10


, as previously described with respect to

FIGS. 2 and 3

.




The embodiments shown in

FIGS. 1-10

are only representative of additional potential configurations of pressure equalization systems


10


and in no way are intended to limit the present invention.

FIGS. 5



a


and


5




b


illustrate an embodiment of pressure equalization system


10


internal or external to compressor


2


. Housing


24


contains a valve, such as a magnetic check valve


48


, separating first portion


30


of housing


24


from second portion


32


. First portion


30


further contains a second valve, such as a cylinder-type check valve


54


, operably disposed in a check valve guide


68


. Cylinder check valve guide


68


defines low pressure chambers


76


on either side. Cylinder check valve


54


has a lip


66


on the end facing inlet


34


of housing


24


to prevent cylinder check valve


54


from passing through check valve guide


68


when compressor


2


is operating. Cylinder check valve


54


also has a channel


56


through which the fluid passes towards outlet


36


of housing


24


when compressor


2


is operating. Bleed port


26


is an aperture located in housing


24


in an area encompassed by low pressure chamber


76


. Pressure equalization system


10


, as shown in

FIGS. 5



a


and


5




b


, therefore maintains the fluid at a high pressure vapor state in second portion


32


of housing


24


while permitting the fluid in first portion


30


of housing


24


to equilibrate with the fluid at a low pressure vapor state.




As shown in

FIG. 5



a


, when compressor


2


is operating, the fluid flows at a high pressure state into first portion


30


of housing


24


, through first channel


56


of cylinder check valve


54


, and through magnetic check valve


48


into second portion


32


of housing


24


. Because of the fluid pressure, cylinder check valve


54


abuts cylinder check valve guide


68


, closing bleed port


26


. When compressor


2


stops operating, as shown in FIG,


5




b


, magnetic check valve


48


closes and the fluid remains at a high pressure vapor state in second portion


32


of housing


24


. The fluid in first portion


30


of housing


24


is also at a high pressure vapor state but begins to leak into low pressure chambers


76


and through bleed port


26


. When compressor


2


stops operating, the fluid pressure against the bottom of cylinder check valve


54


decreases and cylinder check valve


54


no longer abuts against the cylinder check valve guide


68


.





FIGS. 6 and 7

illustrate embodiments of the present invention where bleed port


26


is a subhousing


46


housing a valve


98


. In

FIG. 6

, subhousing


46


for valve


98


is located internally within first portion


30


of housing


24


, while in

FIG. 7

subhousing


46


for valve


98


is external to, but in communication with, first portion


30


of housing


24


. The pressure equalization systems depicted in

FIGS. 6 and 7

generally operate in the same manner as those previously described.





FIGS. 16 and 17

illustrate an alternate embodiment of the pressure equalization system


10


, which uses a single device to control both discharge flow of high pressure fluid from the compressor


2


, when the compressor


2


is in operation, and relief flow of high pressure fluid to equalize the pressure in the compressor


2


, when the compressor


2


is not in operation.

FIG. 16

illustrates the pressure equalization system


10


when the compressor


2


is not in operation and

FIG. 17

illustrates the pressure equalization system


10


when the compressor


2


is in operation.




The pressure equalization system


10


includes a housing


160


having an internal chamber


162


. The housing


160


has an inlet or opening


164


for discharge flow of high pressure fluid into the chamber


162


and an inlet or opening


166


for relief flow of high pressure fluid into the chamber


162


. The discharge inlet


164


and the relief inlet


166


are in fluid communication with the compressor


2


to receive high pressure fluid from the compressor


2


. The high pressure fluid entering the discharge inlet


164


and the relief inlet


166


can flow directly from the outlet


20


of the compressor


2


or the cylinder head of the compressor


2


in a direct piping connection or the high pressure fluid can enter the discharge inlet


164


and the relief inlet


166


after flowing through one or more intermediate chambers or containers, e.g. first portion


30


of housing


24


. The housing


160


also includes a discharge outlet


168


and a relief outlet


170


for the exiting of high pressure fluid from the chamber


162


. The discharge outlet


168


is in fluid communication with the condenser


8


permitting the high pressure fluid to flow to the condenser


8


as described above. The relief outlet


170


is in fluid communication with bleed port


26


permitting the high pressure fluid to return the low pressure side


72


of compressor


2


to equalize pressure in the compressor


2


when the compressor


2


is not in operation.




A piston


172


is slidably disposed within chamber


162


and operates as a discharge valve between discharge inlet


164


and discharge outlet


168


and as a relief valve between relief inlet


166


and relief outlet


170


. When the compressor


2


is in operation, the piston


172


is positioned in a first position, as shown in

FIG. 17

, which results in the discharge valve being open to permit high pressure fluid to flow to the condenser


8


and results in the relief valve being closed to prevent flow of high pressure fluid back to the low pressure side


72


of compressor


2


. Similarly, when the compressor


2


is not in operation, the piston


172


is positioned in a second position, as shown in

FIG. 16

, which results in the relief valve being open to permit flow of high pressure fluid back to the low pressure side


72


of compressor


2


and results in the discharge valve being closed preventing the high pressure fluid on the high pressure side


70


of the compressor


2


from equalizing with low pressure fluid on the low pressure side of the compressor


2


.




For the opening of the discharge valve or the relief valve, the piston


172


has a groove or channel


174


. To open the discharge valve, the groove


174


is in fluid communication with both the discharge inlet


164


and the discharge outlet


168


only when the piston


172


is in the first position in the chamber


162


. The body of the piston


172


is then used to block the relief inlet


166


and relief outlet


170


when the piston


172


is in the first position in the chamber


162


, thereby closing the relief valve. To open the relief valve, the groove


174


is in fluid communication with both the relief inlet


166


and the relief outlet


170


only when the piston


172


is in the second position in the chamber


162


. The body of the piston


172


is then used to block the discharge inlet


164


and discharge outlet


168


when the piston


172


is in the second position in the chamber


162


, thereby closing the discharge valve. In a preferred embodiment of the present invention, the groove or channel


174


is disposed about the circumference or perimeter of the piston


172


. However, the groove or channel


174


can also be disposed through the body of the piston


172


or disposed in any other manner that permits fluid communication between the discharge inlet


164


and the discharge outlet


168


or the relief inlet


166


and relief outlet


170


depending on the position of the piston


172


in the chamber


162


.




The pressure equalization system


10


shown in

FIGS. 16 and 17

is configured to permit the use of an operating feature of the compressor


2


to apply a force to the piston


172


that urges the piston


172


into the first position. In a preferred embodiment of the present invention, the operating feature used to urge the piston


172


into the first position is the oil pressure in the compressor


2


and more preferably the bearing oil pressure. In another embodiment, the oil pressure can be obtained from the high pressure side of the compressor


2


. However, it is to be understood that any operating feature of the compressor


2


(e.g. centrifugal forces or torque from rotating parts of the compressor


2


, such as shaft


82


, magnetic forces or effects, preferably from parts of the compressor


2


such as a motor stator, or flow of compressed gas) can be used to urge the piston


172


into the first position.




The pressure equalization system


10


further uses a biasing mechanism


176


to position the piston


172


in the second position when the compressor is not in operation. The biasing mechanism


176


is operatively connected to the piston


172


to position the piston


172


into the second position. The biasing mechanism


176


can be configured to pull the piston


172


into the second position as shown in

FIGS. 16 and 17

, or can be configured to urge or push the piston


172


into the second position in a manner similar to that shown in

FIGS. 14 and 15

. The biasing mechanism


176


is preferably a spring, and for the embodiment shown in

FIGS. 16 and 17

the biasing mechanism is more preferably an extension spring, however, any mechanism that can position the piston


172


into the second position in the chamber


162


when the compressor


2


is not in operation can be used.




In the preferred embodiment of the biasing mechanism


176


using the extension spring, the extension spring is connected to the piston


172


using a bolt, rivet or other similar connection. Additionally, the biasing mechanism


176


can have a spring holder disposed in the chamber


162


to hold the extension spring, while still permitting the operational feature of the compressor


2


to urge the piston


176


into the first position.




To urge the piston


172


into the first position in the chamber


162


, there is an opening or inlet


178


in chamber


162


that is in fluid communication with the bearing oil of the compressor


2


. When the compressor


2


is operating, the pressure of the bearing oil in the compressor


2


increases, causing the bearing oil in the compressor


2


to enter the chamber


162


through opening


178


and urge the piston


172


into the first position. The pressure of the bearing oil in the chamber


162


is sufficient to overcome any bias or tension of the biasing mechanism


176


and urge the piston


172


into the first position. When the compressor


2


stops operating, the pressure of the oil in chamber


162


decreases as oil drains from the chamber


162


and the bias of the biasing mechanism


176


positions the piston


172


into the second position to open the relief valve, thereby permitting the equalization of the pressure in the compressor


2


.




The method for equalizing pressure to permit compressor


2


to start under non-high pressure loading using pressure equalization system


10


will now be described in detail with reference to FIG.


3


. When compressor


2


is turned on, the fluid enters compressor


2


at a low pressure vapor state through compressor inlet


16


and into compression chamber


80


. As piston


78


compresses the fluid, valve system


84


prevents the fluid from exiting compressor


2


through inlet


16


, as previously described. Valve


92


opens under the increasing pressure, permitting the fluid, now at a high pressure vapor state, to discharge through compressor outlet


20


and into inlet


34


of housing


24


. The fluid then passes from first portion


30


of housing


24


and through valve


28


into second portion


32


of housing


24


. Valve


28


opens due to the pressurized flow of the fluid created by piston


78


. The fluid then exits housing


24


through housing outlet


36


on its way to condenser


8


, as shown schematically in FIG.


1


.




When compressor


2


is turned off, valves


28


and


92


close as piston


78


no longer is compressing and forcing the fluid through compressor outlet


20


. Due to the lower fluid pressure, expansion valve


6


also closes. The fluid located downstream from valve


28


in second portion


32


of housing


24


therefore remains at a high pressure vapor state and maintains the high pressure side


70


, as shown in FIG.


1


. Meanwhile, the fluid at a high pressure vapor state located in first portion


30


of housing


24


bleeds through bleed port


26


back toward compressor inlet


16


and equalizes with the fluid at a low pressure vapor state in compressor inlet


16


.




Upon restarting compressor


2


, high pressure side


70


, as shown in

FIG. 1

, has remained high due to the high pressure state of the fluid downstream from valve


28


. Meanwhile, the fluid upstream from valve


28


is at a lower pressure state following the equilization process. As a result, when piston


78


begins to compress the fluid upon restarting compressor


2


, the fluid upstream from valve


28


is at a lower pressure, making it easier for piston


78


to perform compression. At the same time, a high pressure state has been maintained downstream from valve


28


, thus the compression cycle is not starting with equalized pressures in the refrigeration system


74


and less work is required to achieve the pressures in the refrigeration system


74


just prior to when the compressor


2


stopped operating. Thus the pressure equalization method and system increases the efficiency of the compressor


2


and the climate control system of which it is a component.




While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.



Claims
  • 1. A system to equalize fluid pressure in a compressor having a first portion at a first pressure and a second portion at a second pressure greater than the first pressure, the system comprising:a housing, the housing comprising: a first inlet for a fluid, the first inlet for the fluid being in fluid communication with the second portion of the compressor; a second inlet for the fluid, the second inlet for the fluid being in fluid communication with the second portion of a compressor; a first outlet for the fluid, the first outlet for the fluid being configured to permit flow of the fluid from the system; and a second outlet for the fluid, the second outlet for the fluid being in fluid communication with the first portion of the compressor; a chamber disposed within the housing, the chamber being in fluid communication with the first inlet, the second inlet, the first outlet and the second outlet; a piston slidably disposed within the chamber between a first position and a second position, wherein the first inlet and the first outlet are in fluid communication upon the piston being in the first position and the second inlet and the second outlet are in fluid communication upon the piston being in the second position; means for moving the piston in the chamber between the first position and the second position; and wherein the means for moving the piston in the chamber positions the piston in the second position in response to the compressor not being in operation, thereby permitting the fluid at the second pressure to flow through the second outlet to the first portion of the compressor to equalize pressure in the compressor.
  • 2. The system of claim 1 wherein the piston includes a channel, the channel being configured to provide a passage for the fluid between the first inlet and the first outlet upon the piston being in the first position and to provide a passage for the fluid between the second inlet and the second outlet upon the piston being in the second position.
  • 3. The system of claim 2 wherein the channel is disposed around a perimeter of the piston.
  • 4. The system of claim 2 wherein the channel is disposed through the piston.
  • 5. The system of claim 1 wherein the means for moving the piston further comprises:means for urging the piston into the first position using an operating feature of a compressor; and means for positioning the piston into the second position from the first position.
  • 6. The system of claim 5 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using oil from the compressor.
  • 7. The system of claim 6 wherein the means for urging the piston into the first position using oil from the compressor comprises an oil inlet, the oil inlet being disposed in the housing and being in fluid communication with the chamber.
  • 8. The system of claim 7 wherein oil from the compressor flows through the oil inlet and urges the piston into the first position upon the compressor being in operation.
  • 9. The system of claim 5 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using torque from the compressor.
  • 10. The system of claim 5 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using magnetic forces.
  • 11. The system of claim 5 wherein the means for positioning the piston into the second position comprises a spring.
  • 12. The system of claim 11 wherein the spring comprises an extension spring.
  • 13. The system of claim 1 wherein the piston is configured to prevent the fluid from passing through the second inlet and the second outlet upon the piston being in the first position and to prevent the fluid from passing through the first inlet and the first outlet upon the piston being in the second position.
  • 14. The system of claim 5 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using a flow of compressed gas.
  • 15. A system to equalize pressure in a compressor having a first portion at a first pressure and a second portion at a second pressure greater than the first pressure, the system comprising:a housing, the housing comprising: at least one inlet for a fluid the at least one inlet for the fluid being in fluid communication with the second portion of the compressor; a first outlet for the fluid, the first outlet for the fluid being configured to permit flow of the fluid from the system; and a second outlet for the fluid, the second outlet for the fluid being in fluid communication with the first portion of the compressor; a chamber disposed within the housing, the chamber being in fluid communication with the at least one inlet, the first outlet and the second outlet; means for providing a fluid passageway from the at least one inlet to the first outlet upon the compressor being in operation to permit flow of the fluid from the system; and means for providing a fluid passageway from the at least one inlet to the second outlet upon the compressor not being in operation to permit a fluid at the second pressure to flow through the second outlet to the first portion of the compressor to equalize pressure in the compressor.
  • 16. The system of claim 15 wherein the means for providing a fluid passageway from the at least one inlet to the first outlet upon the compressor being in operation further comprises:a piston slidably disposed within the chamber; end means for sliding the piston in the chamber.
  • 17. The system of claim 16 wherein the piston is configured and disposed to prevent the fluid from entering the second outlet upon the compressor being in operation.
  • 18. The system of claim 16 wherein the means for providing a fluid passageway from the at least one inlet to the second outlet upon the compressor not being in operation further comprises the piston slidably disposed within the chamber.
  • 19. The system of claim 18 wherein the piston is configured and disposed to prevent the fluid from entering the first outlet upon the compressor not being in operation.
  • 20. The system of claim 18 wherein:the at least one inlet comprises a first inlet in fluid communication with the second portion of the compressor and a second inlet in fluid communication with the second portion of the compressor; and the piston includes a channel, the channel being configured to provide a first passage for fluid between the first inlet and the first outlet upon the compressor being in operation and to provide a second passage for fluid between the second inlet and the second outlet upon the compressor not being in operation.
  • 21. The system of claim 20 wherein the channel is disposed around a perimeter of the piston.
  • 22. The system of claim 20 wherein the channel is disposed through the piston.
  • 23. The system of claim 18 wherein the means for sliding the piston in the chamber slides the piston between a first position and a second position, wherein the at least one inlet and the first outlet are in fluid communication upon the piston being in the first position and the at least one inlet and the second outlet are in fluid communication upon the piston being in the second position.
  • 24. The system of claim 23 wherein the means for sliding the piston further comprises:means for urging the piston into the first position using an operating feature of the compressor; and means for positioning the piston into the second position from the first position.
  • 25. The system of claim 24 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using oil from the second portion of the compressor.
  • 26. The system of claim 25 wherein the means for urging the piston into the first position using oil from the second portion of the compressor comprises an oil inlet, the oil inlet being disposed in the housing and being in fluid communication with the chamber.
  • 27. The system of claim 26 wherein oil from a compressor flows through the oil inlet and urges the piston into the first position upon the compressor being in operation.
  • 28. The system of claim 24 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using torque from the compressor.
  • 29. The system of claim 24 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using magnetic forces from the compressor.
  • 30. The system of claim 24 wherein the means for sliding the piston further comprises a biasing mechanism to position the piston into the second position.
  • 31. The system of claim 30 wherein the biasing mechanism comprises an extension spring.
  • 32. The system of claim 24 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using a flow of compressed gas.
  • 33. A system to equalize pressure between a first portion of a compressor at a first pressure and a second portion of a compressor at a second pressure greater than the first pressure, the system comprising:a valve, the valve being in fluid connection with the second portion of the compressor, the valve having an open position permitting flow of fluid from the system upon the compressor being in operation and a closed position preventing flow of the fluid through the valve upon the compressor not being in operation; and a bleed port upstream of the valve and in fluid communication with the second portion of the compressor, the bleed port comprising a relief valve controlled by an operational feature of the compressor, the relief valve being in an open position upon the compressor not being in operation to permit flow of fluid through the bleed port to the first portion of the compressor to equalize pressure in the compressor, and the relief valve being in a closed position upon the compressor being in operation to prevent flow of the fluid through the bleed port to the first portion of the compressor.
  • 34. The system of claim 33 wherein the relief valve further includes:a piston slidable between a first position and a second position, wherein the relief valve is in the open position upon the piston being in the first position and the relief valve is in the closed position upon the piston being in the second position; and means for sliding the piston between the first position and the second position.
  • 35. The system of claim 34 wherein the piston includes a channel, the channel being configured to provide a first passage for the fluid to open the relief valve upon the piston being in the first position and to block a second passage for fluid to close the relief valve upon the piston being in the second position.
  • 36. The system of claim 33 wherein the channel is disposed around a perimeter of the piston.
  • 37. The system of claim 35 wherein the channel is disposed through the piston.
  • 38. The system of claim 34 wherein the means for sliding the piston further comprises:means for urging the piston into the first position using an operating feature of the compressor; and means for positioning the piston into the second position from the first position.
  • 39. The system of claim 38 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using oil from the compressor.
  • 40. The system of claim 39 wherein the means for urging the piston into the first position using oil from the compressor comprises an oil inlet, the oil inlet being disposed in the relief valve and being in fluid communication with the piston.
  • 41. The system of claim 40 wherein oil from the compressor flows through the oil inlet and urges the piston into the first position upon the compressor being in operation.
  • 42. The system of claim 38 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using torque from the compressor.
  • 43. The system of claim 38 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using magnetic forces.
  • 44. The system of claim 38 wherein the means for positioning the piston into the second position comprises a biasing mechanism.
  • 45. The system of claim 38 wherein the biasing mechanism comprises a leaf spring.
  • 46. The system of claim 44 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using a flow of compressed gas.
  • 47. A system to equalize pressure between a first portion of a compressor at a first pressure and a second portion of a compressor at a second pressure greater than the first pressure, the system comprising:a container having a first section and a second section, the first section of the container being in fluid communication with the second portion of the compressor and the second section of the container having an outlet for fluid from the system; a valve, the valve being disposed in the container between the first section of the container and the second section of the container, the valve having an open position permitting flow of fluid from the first section of the container to the second section of the container upon the compressor being in operation and a closed position preventing flow of fluid from the first section of the container to the second section of the container upon the compressor not being in operation; a relief valve in fluid communication with the first section of the container, the relief valve being controlled by an operational feature of a compressor, the relief valve having an open position upon the compressor not being in operation to permit flow of fluid through the relief valve and a closed position to prevent flow of fluid through the relief valve upon the compressor being in operation; and a bleed port in fluid communication with the relief valve and the first portion of the compressor, the bleed port being configured and disposed to permit flow of fluid from the relief valve to the first portion of the compressor upon the relief valve being in the open position in response to the compressor not being in operation to equalize pressure in the compressor.
  • 48. The system of claim 47 wherein the relief valve further comprises:an inlet in fluid communication with the first section of the container and an outlet in fluid communication with the bleed port, the open position of the relief being configured to provide a fluid path between the inlet of the relief valve and the outlet of the relief valve and the closed position of the relief valve being configured to prevent fluid flow between the inlet of the relief valve and the outlet of the relief valve; a piston slidable between a first position and a second position, wherein the relief valve is in the open position upon the piston being in the first position and the relief valve is in the closed position upon the piston being in the second position; and means for sliding the piston between the first position and the second position.
  • 49. The system of claim 48 wherein the piston includes a channel, the channel being configured to provide a passage for fluid between the inlet of the relief valve and the outlet of the relief valve upon the piston being in the first position and to prevent flow of the fluid between the inlet of the relief valve and the outlet of the relief valve upon the piston being in the second position.
  • 50. The system of claim 49 wherein the channel is disposed around a perimeter of the piston.
  • 51. The system of claim 49 wherein the channel is disposed through the piston.
  • 52. The system of claim 48 wherein the means for sliding the piston further comprises:means for urging the piston into the first position using an operating feature of the compressor; and means for positioning the piston into the second position from the first position.
  • 53. The system of claim 52 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using oil from a compressor.
  • 54. The system of claim 53 wherein the means for urging the piston into the first position using oil from the compressor comprises an oil inlet, the oil inlet being disposed in the relief valve and being in fluid communication with the piston.
  • 55. The system of claim 54 wherein oil from the compressor flows through the oil inlet and urges the piston into the first position upon the compressor being in operation.
  • 56. The system of claim 52 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using torque from the compressor.
  • 57. The system of claim 52 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using magnetic forces from the compressor.
  • 58. The system of claim 52 wherein the means for positioning the piston into the second position comprises a leaf spring.
  • 59. The system of claim 55 wherein the means for urging the piston into the first position comprises means for urging the piston into the first position using a flow of compressed gas.
  • 60. The system of claim 47 wherein the container is disposed internal to the compressor.
  • 61. The system of claim 47 wherein the container is disposed external to the compressor.
  • 62. The system of claim 47 wherein the relief valve is disposed internal to the first section of the container.
  • 63. The system of claim 47 wherein the relief valve is disposed external to the first section of the container.
  • 64. A climate control system having a high pressure side and a low pressure side, wherein a fluid flowing through the climate control system changes state between a vapor state and a liquid state to provide climate control, the climate control system comprising:a compressor being operable to compress a fluid at a low pressure to a high pressure, the compressor comprising an inlet portion to receive fluid at a low pressure from the low pressure side of the system and an outlet portion to provide fluid at a high pressure to the high pressure side of the system; and a pressure equalization system operatively connected to the compressor, the pressure equalization system being configured to equalize pressure between the inlet portion and the outlet portion of the compressor in response to the compressor not being in operation, the pressure equalization system comprising: a first inlet for fluid, the first inlet for fluid being in fluid communication with the outlet portion of the compressor; a second inlet for fluid, the second inlet for fluid being in fluid communication with the outlet portion of the compressor; a first outlet for fluid, the first outlet for fluid being in fluid communication with the high pressure side of the system; a second outlet for fluid, the second outlet for fluid being in fluid communication with the inlet portion of the compressor; a chamber configured and disposed to provide a path for fluid between the first inlet and the second inlet and the first outlet and the second outlet; a piston slidably disposed within the chamber between a first position and a second position, wherein the first inlet and the first outlet are in fluid communication upon the piston being in the first position and the second inlet and the second outlet are in fluid communication upon the piston being in the second position; means for moving the piston in the chamber between the first position and the second position; and wherein the means for moving the piston in the chamber positions the piston in the second position in response to the compressor not being in operation, thereby permitting fluid at a high pressure to flow through the second outlet to the first inlet portion of the compressor to equalize pressure in the compressor.
  • 65. A system to equalize pressure between a first portion of a compressor at a first pressure and a second portion of a compressor at a second pressure greater than the first pressure, the system comprising:a container having a first section and a second section, the first section of the container being in fluid communication with the second portion of the compressor and the second section of the container having an outlet for fluid from the system; a first valve, the first valve being disposed in the container between the first section of the container and the second section of the container, the first valve having an open position permitting flow of fluid from the first section of the container to the second section of the container upon the compressor being in operation and a closed position preventing flow of fluid from the first section of the container to the second section of the container upon the compressor not being in operation; a second valve in fluid communication with the first section of the container, the second valve having an open position upon the compressor not being in operation to permit flow of fluid through the second valve and a closed position to prevent flow of fluid through the second valve upon the compressor being in operation; and a bleed port in fluid communication with the second valve and the first portion of the compressor, the bleed port being configured and disposed to permit flow of fluid from the second valve to the first portion of the compressor upon the second valve being in the open position to equalize pressure in the compressor in response to the compressor not being in operation.
  • 66. The system of claim 65 wherein the second valve is a relief valve controlled by an operational feature of a compressor.
  • 67. The system of claim 65 wherein the second valve is a solenoid valve.
  • 68. The system of claim 65 wherein the second valve is a check valve.
  • 69. The system of claim 68 wherein the check valve comprises one of a magnetic check valve, a flapper check valve, a ball check valve and a cylinder check valve.
  • 70. The system of claim 65 wherein the second valve is disposed within the container.
  • 71. The system of claim 65 wherein the second valve is disposed external to the container.
  • 72. The system of claim 65 wherein the compressor has a housing and the container is disposed within the housing of the compressor.
CROSS-REFERENCE TO RELATED APPLICATIONS

This Application is a continuation-in-part of application Ser. No. 09/826,106, filed Apr. 5, 2001, which issued as U.S. Pat. No. 6,584,791 B2 on Jul. 1, 2003.

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Continuation in Parts (1)
Number Date Country
Parent 09/826106 Apr 2001 US
Child 10/194501 US