This invention relates to a valve with a single outlet port and two fluid pressure inlet ports. The valve includes a shuttle poppet that connects the higher pressure one of the two inlet ports to the outlet port and isolates the lower pressure one of the two inlet ports from the outlet port. This type of valve is referred to as a shuttle valve.
When a shuttle valve is used in a fluid system, the two inlet ports of the shuttle valve may be connected to different sources of fluid pressure. The different sources of fluid pressure may be at different pressure levels, and each of the pressure levels may increase or decrease with time. The shuttle poppet of the shuttle valve closes fluid pressure communication between the lower pressure source inlet port and the outlet port. The shuttle poppet also establishes and maintains fluid pressure communication between the higher pressure source inlet port and the outlet port. As used herein, the term fluid pressure communication with reference to two or more surfaces or volumes means that such surfaces or volumes are in relatively open fluid flow communication and/or at substantially similar pressure levels under normal operating conditions when such surfaces or volumes are in the described configuration. The term leakage communication with reference to two or more surfaces or volumes means that such surfaces or volumes are in relatively restricted fluid flow communication and/or at substantially dissimilar pressure levels under normal operating conditions when such surfaces or volumes are in the described configuration. The terms inlet port or inlet and outlet port or outlet do not preclude fluid flow in a reverse direction such that an inlet becomes an outlet or an outlet becomes an inlet, unless the context otherwise so requires.
The shuttle poppet, which may also be referred to as a valve member, may have a first at rest position and a second at rest position. In the first at rest position, the lower fluid pressure source may be connected to the first inlet port and the higher fluid pressure source may be connected to the second inlet port. In this configuration, a first valve surface of the shuttle poppet closes fluid pressure communication between the lower pressure source first inlet port and the outlet port while fluid pressure communication between the higher pressure source second inlet port and the outlet port is established and maintained. In the second at rest position, the relative pressure levels of the first and second inlet ports may reverse, so that the first inlet port may be at the higher pressure level and the second inlet port may be at the lower pressure level. In this configuration, a second valve surface of the shuttle poppet closes fluid pressure communication between the lower fluid pressure source second inlet port and the outlet port while fluid pressure communication between the higher fluid pressure source first inlet port and the outlet port is established and maintained. In this manner, the inlet port that is at the higher pressure level is connected to the outlet port.
The shuttle poppet of the shuttle valve is moved between its first and second at rest positions in response to fluid pressure. More specifically, the shuttle poppet is moved in response to the fluid pressure differential between the first inlet port and the second inlet port. Some shuttle valves may include biasing members to prevent movement of the shuttle poppet until a predetermined pressure differential between the inlet ports is reached.
The pressure differential between the two inlet ports is generally the main determinant of the acceleration and velocity of travel of the shuttle poppet. If a high pressure differential between the inlet ports builds rapidly to move the shuttle poppet from one of its at rest position to its other at rest position, the shuttle poppet may tend to accelerate relatively quickly and move at a rapid velocity and then abruptly stop when its other at rest position is reached. Depending upon the pressure levels, the pressure level differentials, the rate of change of those differentials, the valve and pipe sizes and lengths, the elasticity or capacitance of the system, the resulting speed of movement of the shuttle poppet and other factors, these conditions may produce shock or water hammer in the system as is well known. Also, if the pressure differential between the first and second inlet ports is relatively small and/or it changes in direction rapidly and/or frequently, the shuttle poppet may oscillate back and forth more than necessary for proper system functioning.
Prior art U.S. Pat. No. 7,243,671 discloses a chatter resistant shuttle valve that includes a valve body with a shuttle valve member or poppet movably mounted inside. Dampening or cushioning chambers are provided which dampen movement of the shuttle valve member in each direction.
Shuttle valves of this type may be used in any of several known applications. One such application is in drilling fields in which drilling rigs drill wells into the ground (including underwater surfaces) for locating and connecting to underground fluid resources such as oil or natural gas or for locating and connecting to underground chambers to pump fluids into the chambers for storage. In these uses, the shuttle valve may be used as a component in a blow out preventer circuit that is designed to change fluid flow paths and prevent over pressure conditions that might blow out piping or other components during instances of rapid high pressure build up in the well. A blow out preventer is any fluid circuit that operates in any application to change the path of fluid flow in response to fluid pressure change. A drilling field blow out preventer is any such blow out preventer that is used in connection with well drilling into the ground.
The present invention provides a valve having first and second inlet ports, an outlet port and a poppet. The poppet has a first at rest position in which the first inlet port is at a lower pressure and is isolated from the outlet port, and a second at rest position in which the second inlet port is at a lower pressure level and is isolated from the outlet port. In each of the at rest positions, the other inlet port is at the higher pressure level and is in fluid communication with the outlet port. The poppet also has intermediate positions between these at rest positions. When the poppet is in an intermediate position, the valve may either (a) connect just one of the inlet ports to the outlet port (which may be called a low interflow valve), or (b) connect both inlet ports to the outlet port (which may be called a high interflow valve).
Movement of the shuttle poppet from the first at rest position to the second at rest position is caused by fluid pressure in the first inlet port increasing and/or by fluid pressure in the second inlet port decreasing, so that the relative pressure levels reverse and the fluid pressure in the second inlet port is lower than the fluid pressure in the first inlet port. The increased relative pressure in the first inlet port acts against the poppet and overcomes the lower pressure in the second inlet port acting against the opposite side of the poppet.
As the valve member or poppet nears its second at rest position for closing the lower pressure second inlet port, a cushioning fluid cavity adjacent the closing second inlet port is formed. The fluid from the cushioning cavity can either exit the cavity toward the outlet port of the valve or be forced back into the second inlet port as the valve member continues to move. The volume of the cushioning cavity reduces or collapses at a controlled rate to cushion the movement of the poppet. The cushioning cavity and cushioning function may also be referred to as dampening. Dampening or cushioning is restricting the velocity or acceleration or deceleration of a moving member during at least a part of its movement.
The cushioning cavity adjacent the lower pressure inlet port is connected to the higher pressure inlet port by a control or feedback passage. By supplying fluid pressure from the higher pressure inlet port continuously into the collapsing cushioning cavity adjacent the other inlet port, shifting of the valve member or poppet from the first at rest position to the second at rest position can be slowed. This reduces the shock as the poppet reaches its second at rest position to close the second inlet port. This structure also reduces the impact of the poppet engaging its seat and dampens oscillation. The valve member or poppet of the present invention includes a feedback passage within the poppet directly connecting the higher pressure inlet port to the cushioning cavity adjacent the lower pressure inlet port, in both directions of movement of the poppet, which provides pressure feedback features for helping to reduce shock during poppet or valve member closing of the second inlet port.
The invention provides various ones of the features and structures described in the claims set out below, alone and in combination, which claims are incorporated by reference in this summary of the invention.
Embodiments of this invention will now be described in further detail with reference to the accompanying drawings, in which:
The principles, embodiments and operation of the present invention are shown in the accompanying drawings and described in detail herein. These drawings and this description are not to be construed as being limited to the particular illustrative forms of the invention disclosed. It will thus become apparent to those skilled in the art that various modifications of the embodiments herein can be made without departing from the spirit or scope of the invention.
A preferred embodiment of a pressure feedback shuttle valve 10 according to the present invention is shown in
The valve body 10 is of any suitable material, and is selected in a well known manner to accommodate the pressures, flow rates, temperatures, fluids, external environment, shuttle valve size, pipe or tube type and size and thread configuration or flange configuration used to connect the valve body 10 to other components, and other factors. In the preferred embodiment, the shuttle valve accommodates, for example, fluid pressures up to 5,000 pounds per square inch and connects with pipe or tubing of ¼ inch through 1½ inch (Society of Automotive Engineers tube sizes 4 through 24). Unless otherwise mentioned or obvious from the description and drawings, the valve body 10 and other metal components other than the shuttle poppet 15 are of machined 316 stainless steel material.
The valve body 10 in the preferred embodiment is constructed from multiple components for ease of machining and assembly, although at least some of the components could be a single piece unitary construction. The valve body 10 includes a main housing 20, two identical valve seat members 21 and 22, and two identical inlet connectors 23 and 24. The main housing 20 is generally cylindrical and includes the outlet port 14, which is a radially extending threaded hole that may be connected to a pipe or tube or other component.
The main housing 20 also includes a machined opening 25 extending axially from end to end through the main housing 20. The machined opening 25 is symmetrical about the outlet port 14, and the outlet port 14 is disposed between the inlet ports 12 and 13. The machined opening 25 includes a first annular valve seat 26 and a second annular valve seat 27. A central cavity 28 of the machined opening 25 extends between the valve seats 26 and 27 and intersects the outlet port 14. The central cavity 28 includes a larger diameter portion 29 and reduced diameter portions 30 and 31. The intersection of the larger diameter portion 29 with the reduced diameter portions 30 and 31 provides annular radial walls 32 and 33.
The valve seat members 21 and 22 are slidably received in the machined opening 25. The valve seat members 21 and 22 are secured in place by the inlet connectors 23 and 24, respectively, which are threaded into threaded end portions of the machine opening 25. Any other suitable structure for securing the valve seat members 21 and 22 and the inlet connectors 23 and 24 in the machined opening 25, such as pressing or otherwise assembling these components, may alternatively be used.
The inlet connectors 23 and 24 each carry a seal device 34 and 35, respectively, to restrict fluid leakage outwardly between the inlet connectors 23 and 24 and the main housing 20 of the valve body 11. Any suitable seal device can be used for the seal devices 34 and 35. In the preferred embodiment shown in the drawings, the seal devices 34 and 35 each include an O-ring of nitrile rubber material and a back up ring of a suitable thermosetting material such as polytetrafluoroethylene. Seal devices 36 and 37, respectively, are provided in the axially outwardly facing radial end faces of the valve seat members 21 and 22, respectively. Again, any suitable seal device can be used for the seal devices 36 and 37. In the preferred embodiment, the seal devices 36 and 37 are sealing rings of a suitable thermosetting material such as polytetrafluoroethylene. On the axially inwardly facing radial end faces of the valve seat members 21 and 22, suitable seals which may be of nitrile rubber material are molded in place in suitable grooves machined in such end faces.
The shuttle poppet 15 is of 17-4 precipitation hardened stainless steel, which has 17% chromium and 4% nickel, known as American Iron and Steel Institute 630 stainless steel. The shuttle poppet 15 includes a larger diameter cylindrical central portion 43, first and second smaller diameter radially outwardly facing cylindrical surfaces or neck portions 44 and 45, and first and second conical nose portions 46 and 47. As further described below, the conical nose portions 46 and 47 provide first and second valve surfaces or valve seats for the shuttle poppet 15. The larger diameter central portion 43 and the smaller diameter surfaces 44 and 45 are connected by annular walls 48 and 49, respectively. As further described below and shown in
As further shown in
Referring again to
When the fluid pressure in the first inlet port 12 increases to a pressure level above that in the second inlet port 13, the shuttle poppet 15 begins to move from its first at rest position shown in
Referring now to
Still referring to
By communicating the higher fluid pressure from the inlet port 12 into the cavity 51 while the cavity 51 is collapsing due to the movement of the valve member or poppet 15, positive pressure is maintained in the cavity 51 during the remainder of its movement from the intermediate position shown in
Referring now to
The above description of the operation of the shuttle valve 10 is also generally applicable to the operation of the shuttle valve 10 when the shuttle valve 10 starts from and moves from its second at rest position shown in
When the orifice 58 is included in the feedback passage 55, the feedback communication from the higher pressure inlet port 12 to the cushioning cavity 51 during movement of the shuttle poppet 15 to the right to open the inlet port 12, and the fluid communication from the inlet port 13 to the cushioning cavity 50 during movement of the shuttle poppet 15 to the left to open the inlet port 13, may be more precisely controlled to more precisely control the velocity of the shuttle poppet 15 when the valve surfaces 47 and 27 or the valve surfaces 46 and 26 engage. The orifice 58 may be a separate component as shown in the drawings, to permit various size orifices to be tried in order to tune the shuttle valve 10 to obtain optimum desired results for the system in which the shuttle valve 10 is used. After that is done and the preferred size orifice 58 is determined for such system, the orifice 58 may be integral with the shuttle poppet 15 for ease and efficiency of manufacture.
Presently preferred embodiments of the invention are shown and described in detail above. The invention is not, however, limited to these specific embodiments. Various changes and modifications can be made to this invention without departing from its teachings, and the scope of this invention is defined by the claims set out below. Also, while the terms first and second are used to more clearly describe the structure and operation of the shuttle valve 10, it should be understood these terms are used only for purposes of clarity and may be interchanged when referring to different sides of the shuttle valve 10.
The present application claims the benefit of the filing date of U.S. Provisional Patent Application Ser. No. 61/122,156, filed Dec. 12, 2008, the disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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61122156 | Dec 2008 | US |