Pressure gauge for chest drainage unit

FIELD OF THE INVENTION

The present invention relates generally to medical devices. More particularly, the present invention relates to a pressure indicating means in a chest drainage unit.

BACKGROUND OF THE INVENTION

Chest drainage devices and systems and more particularly suction drainage systems and devices for removing gases and/or liquids from medical patients, such as from the pleural cavity, by means of a pressure differential, are well known in the art. For many years, the standard apparatus for performing the evacuation of the pleural cavity was a drainage system known as the “3-bottle set-up” which includes a collection bottle or chamber, a water seal bottle, and a suction control bottle. A catheter runs from the patient's pleural cavity to the collection bottle, and the suction bottle is connected by a tube to a suction source. The three bottles are connected in series by various tubes to apply suction to the pleural cavity to withdraw fluid and air and thereafter discharge the same into the collection bottle. Gases entering the collection bottle bubble through water in the water seal bottle. The water in the water seal also can prevent the back flow of air into the chest cavity. Suction or “negative” pressure is usually provided by a central vacuum supply in a hospital so as to permit withdrawal of fluids such as blood, water and gas from a patient's pleural cavity by establishing a pressure differential between the suction source and the internal pressure in the patient.

The 3-bottle set-up lost favor with the introduction of an underwater seal drainage system first sold under the name “Pleur-evac”® in 1966 by Deknatel Inc. U.S. Pat. Nos. 3,363,626; 3,363,627; 3,559,647; 3,683,913; 3,782,497; 4,258,824; and U.S. Pat. No. Re. 29,877 are directed to various aspects of the Pleur-evac® system, which over the years has provided improvements that eliminated various shortcomings of the 3-bottle set-up. These improvements have included the elimination of variations in the 3-bottle set-up that existed between different manufacturers, hospitals and hospital laboratories. A principal feature of the Pleur-evac® system is the use of a single, unitary, pre-formed, self-contained unit that embodies the 3-bottle techniques. The desired values of suction can be established by the levels of water in a suction control chamber. These levels are filled according to specified values prior to the application of the system to the patient. Alternatively, dry suction elements can be used and a pressure regulator element can be equipped to regulate the suction and therefore pressure conditions inside the various chambers of the chest drainage unit. In particular, variable, adjustable pressure regulators can be coupled to the flow pathways inside the chest drainage unit to control the suction pressure present inside the collection chamber of the device, and hence the pleural cavity of the patient which is directly in communication with said collection chamber. This can be achieved by modulating or regulating the amount of pressure regulation flow that the pressure regulator draws from the ambient air to mix with the suction flow being drawn by the suction source.

However this pressure regulation function is independent of the actual reading of the regulated pressure inside the device. Current methods of indicating patient pressure are inaccurate by design. Most methods indicate only the pressure at the suction source connection or the amount of flow proximate thereto. The pressure at the suction source connection and that at the collection chamber is assumed to be correct. However that is not always the case. Pressure, head, or other gas dynamic losses in a complex set of flow control elements and valves found in chest drainage devices can lead to significant pressure variations throughout the device, such that the pressure at the suction source and pressure at the collection chamber can be very different. For proper operation of a chest drainage device during surgery, it is desirable to monitor the pressure easily and accurately directly as close to the patient as possible. For a chest drainage assembly, this usually means at the first chamber coupled to the patient, namely, the collection chamber.

It is desirable therefore, to provide for a pressure indication means in a chest drainage unit that can accurately and effectively read the pressure indicative of the actual pressure in a patient. It is further desirable to have a pressure indicator means that can be easily installed and read in a modular chest drainage assembly.

SUMMARY OF THE INVENTION

The foregoing needs are met, to a great extent, by the present invention, wherein in one aspect an apparatus is provided that in some embodiments a chest drainage unit that can accurately and effectively read the pressure indicative of the actual pressure in a patient.

In accordance with one embodiment of the present invention, a pressure indicator for a chest drainage device is provided, including an outer casing having a longitudinal axis and first and second end portions defining first and second openings, respectively. A flexible element is disposed inside the outer casing defining a base open end being attached to the second end portion of the outer casing around the second opening to define a collapsible pressure-holding inner space in fluid communication with the second opening. An indicator element is disposed inside the outer casing configured to translate along the longitudinal axis, the flexible element, indicator element and outer casing together defining a variable interior space inside the outer casing in fluid communication with the first opening. A force resistance element is disposed inside the outer casing to resist the translation of the indicator element along at least one direction along the longitudinal axis when a pressure differential exists between the first and second openings.

In accordance with another aspect of the present invention, a pressure indicator for a chest drainage device is provided, including an outer casing having a longitudinal axis and first and second end portions defining first and second openings, respectively. A bellows element is disposed inside the outer casing defining a base open end being attached to the second end portion of the outer casing around the second opening to define an expandable pressure-holding inner space in fluid communication with the second opening. An indicator cap is disposed inside the outer casing configured to translate along the longitudinal axis, the bellows element, indicator cap and outer casing together defining a variable interior space inside the outer casing in communication with the first opening. A force resistance element is disposed inside the outer casing between the indicator cap and the first end portion of the outer casing. The force resistance element is biased to resist the translation of the indicator cap when a pressure at the second opening exceeds a pressure at the first opening.

In accordance with another embodiment of the present invention, a pressure indicator in a chest drainage assembly is provided. The chest drainage assembly includes a body defining a collection chamber having a patient fluid intake port. An indicator outer casing is provided having a longitudinal axis and first and second end portions defining first and second openings, respectively. A flexible element is disposed inside the indicator outer casing defining a base open end being attached to the second end portion of the outer casing around the second opening to define a collapsible pressure-holding inner space in fluid communication with the second opening. An indicator cap is disposed inside the indicator outer casing configured to translate along the longitudinal axis, the flexible element, indicator cap and outer casing together defining a variable interior space inside the outer casing in fluid communication with the first opening. A force resistance element is disposed inside the outer casing to resist the translation of the indicator element along at least one direction along the longitudinal axis when a pressure differential exists between the first and second openings. A conduit couples one of the first and second openings with the collection chamber.

There has thus been outlined, rather broadly, certain embodiments of the invention in order that the detailed description thereof herein may be better understood, and in order that the present contribution to the art may be better appreciated. There are, of course, additional embodiments of the invention that will be described below and which will form the subject matter of the claims appended hereto.

In this respect, before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of embodiments in addition to those described and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein, as well as the abstract, are for the purpose of description and should not be regarded as limiting.

As such, those skilled in the art will appreciate that the conception upon which this disclosure is based may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. It is important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view illustrating the separate components of a modular chest drainage device prior to final assembly.

FIG. 2 is a top view of the assembly shown in FIG. 1.

FIG. 3 is a schematic front view of a modular chest drainage device similar to that shown in FIG. 1, shown as assembled without the face plate.

FIG. 4 is a perspective view illustrating a flow control module in the chest drainage assembly shown in FIGS. 1-3.

FIG. 5 illustrates a pressure indicator device according to an embodiment of the present invention.

FIG. 6A is a longitudinal view of a pressure indicator of the present invention taken along section 6-6 in FIG. 5, showing the indicator in fully expanded position.

FIG. 6B is another view of the indicator shown in FIG. 6A, showing the indicator in a contracted position.

FIG. 7 is a detail front view showing a pressure indicator of the present invention installed and positioned inside a modular chest drainage device similar to that shown in FIG. 1, shown as assembled without the face plate, according to an embodiment of the invention.

FIG. 8 is a sectional view of another embodiment of a pressure indicator of the present invention.

DETAILED DESCRIPTION

The invention will now be described with reference to the drawing figures, in which like reference numerals refer to like parts throughout. An embodiment in accordance with the present invention provides a pressure indicator for a chest drainage unit. The indicator includes an outer casing having a longitudinal axis and a first end with an opening exposed to ambient air and a second end with an opening coupled to communicate with the collection chamber inside a chest drainage unit for reading patient pressure. A linear force resistance element in the form of a spring compressed inside a bellows is disposed inside the outer casing and aligned along the longitudinal axis. An indicator cap is disposed inside the outer casing and coupled to a tip portion of the bellows element. The interior of the bellows communicates with the collection chamber pressure such that the spring and bellows expands and contracts inside the casing to indicate the degree of suction pressure in the collection chamber. The indicator can be installed in a space inside the body of the chest drainage unit or can be attached thereto. The indicator can give a true reading of patient pressure inside the collection chamber of the chest drainage device, allowing for more effective and safer use of the device and assembly.

The pressure indicator device of the present invention can be fitted and installed in a chest drainage unit to read patient pressure as fluids are drained by the unit from a patient. A type of such a chest drainage unit is illustrated in FIG. 1. A modular chest drainage device 10 includes a collection module 12 defining a fluid collection chamber inside of it and having an exit port 14 for transmitting a suction flow out of the collection chamber. A ‘flow control’ module 16 defines an entry port 18 for receiving the suction flow from the collection chamber, a suction port 20 for coupling to a suction source (not shown), and a pressure regulation flow intake port (shown in FIGS. 3 and 4). A flow coupling 22 is provided between the exit port 14 and the entry port 18. A pressure regulation module 24 is sealingly coupled to the pressure regulation flow intake port on the flow control module 16 and can be positioned in an enclosure 25 defined by the walls and geometry of the flow control module 16 as shown in FIG. 1. The pressure regulation module 24 has an adjustable valve assembly therein for regulating a pressure regulation flow into the flow control module 16 from an ambient air intake port provided on the pressure regulation module 24. A face plate 26 is provided, wherein the collection module 12 and flow control module 16 are first aligned next to each other as in arrows A and then attached to face plate 26 as in arrows B so that the assembly can form multiple flow pathways, as will be illustrated in further detail below.

The collection module includes a fluid intake port 28 for receiving fluids from a patient. A catheter, tube, or similar device can be coupled to the fluid intake port 28 in a variety of ways as is well known in the art. An ambient air port 30 is included on the flow control module 16 as part of a positive pressure relief valve element therein. A filling valve 32, such as a grommet or needle-less fill valve with a luer type fitting, is provided on the flow control module 16 for injecting fluids into the module for filling a manometer chamber or water seal chamber that is needed to control the backflow of gases and to indicate pressure, flow, or breathing, as further explained below. A re-infusion port 34 is provided on the collection module 12 for allowing collected body fluids to be returned to a patient by a re-infusion line. A high negativity pressure relief valve 36 is also provided on the flow control module 16 to prevent excessive negative pressures from building in the device. A small room air entry port or opening 39 is also defined on the flow control module 16, for allowing communication with the pressure indicator assembly of the present invention as explained more fully below.

FIG. 2 is a top view of the assembly shown in FIG. 1. After the collection module 12 and flow control module 16 are aligned in the direction of arrows A to be positioned right next to one another, the flow coupling 22 is attached or coupled, permanently or detachably, to the collection module 12 through the flow exit port 14 with tubular extension 22a, and to the flow control module 16 through flow entry port 18 with tubular extension 22b. Thus, fluid or pressure communication, or a flow pathway, is established between the collection chamber inside of the collection module 12 and the flow pathways inside of flow control module 16.

FIG. 3 is a schematic front view of a modular chest drainage device 10 similar to that shown in FIG. 1, shown as assembled without the face plate. Fluid entering the device 10 from a patient first passes through the fluid intake port 28 and enters the collection chamber 40 defined inside the walls of the collection module 12. The collection chamber 40 can be made up of any number of compartments or sub-compartments, as is well known in the art, and can vary in size depending on the nature of the patient body to which the chest drainage device is attached: i.e. adult vs. pediatric sizes. Suction pressures established throughout the device 10 are also present in the collection chamber 40 such that gases entering the collection chamber 40 are passed out of the chamber through an exit port 14, while the liquid matter in the fluids captured inside of the collection chamber 40 remains trapped inside the chamber. Suction pressure is thereby ‘transmitted’ throughout the collection chamber via port 14, such that a ‘suction flow’ F1 is established between the intake port 28 and exit port 14. As used herein, the term ‘suction flow’ shall mean either a flow of gases or fluids from one point to another driven by a source of suction, or a flow in the direction of a negative pressure gradient, or an actual negative pressure gradient itself.

After exiting the collection chamber 40, the suction flow is transmitted though the flow coupling 22 and enters the flow control module 16 through entry port 18. The flow then proceeds downwards according to the orientation of view in FIG. 3, into sub-compartment 42 which is in communication with the fill valve 32. The flow then passes through a hole 44 having a valve-seat shaped on its underside, under which a ball element 46 is disposed in another sub-compartment 48. The flow passes though this sub-compartment 48 past a ramped funnel compartment 50 into an arm 52 which, when filled with fluid, serves as part of a water seal element, which can be filled with fluid injected from fill port 32. The flow then proceeds in the direction F2 though the water seal element, which can also function as a breathing indicator manometer.

Thus, the ‘suction flow’ can be transmitted along arrow F2 through the manometer in arm 52 into the water seal chamber 54 via flow arrow F3 which enters through a narrow opening 56 at the bottom of arm 52. An air leak indicator and metering element 58 can be included in chamber 54 as is well known in the art. Flow can then continue along pathway F4 through another passage or arm 60, past another opening 62, and into chamber 64. A high negativity pressure relief valve 66 can be disposed on the flow control module 16 to place chamber 64 in fluid communication with ambient air outside the device when the pressure inside said chamber 64 exceeds a pre-determined negative pressure (gauge or absolute, as the case may be). The flow proceeds though another opening 68 into chamber 69 and along arrow F5 past an opening 70 and into the suction port 20 for capture by the suction source. Thus, the ‘suction flow’ or suction pressure can be transmitted through the device 10, from intake port 28 to exit 20.

When the face plate 26 is bonded to the flow control module 16 and collection module 12, at least a first fluid flow passageway is defined from the entry port 18 on the flow control module 16, through sub-compartments 42 and 48, down through the arm 52, through chamber 54 and arm 60, into chamber 64, and up out though opening 70 into suction port 20, as shown generally along flow arrows F2, F3, F4, and F5. A positive pressure relief valve element is also included into the form of a ball 72 inside sub-compartment 74 above an opening 76.

The pressure regulator module 24 is shown to be sealingly coupled or attached to the flow control module 16 as shown in FIG. 3, through the pressure regulation flow intake port 80. The pressure regulator module 24 has an ambient air intake port 82 though which room air at non-suction pressures can be sucked though the pressure regulator 24. The pressure regulator 24 includes a user-adjustable dial element 84 which can be accessed through a hole fitted in the face plate (not shown). When the pressure regulator 24 is open, room air is allowed into the flow control module 16 to equalize pressures and flows along a second flow pathway in said module along arrow F6 as shown. This ‘pressure regulation flow’ mixes with the suction flow F5 just before the suction port 20 to control the operating pressures inside the device 10, such as in the collection chamber 40.

FIG. 4 is a perspective view illustrating a flow control module of the present invention in accordance with one embodiment. An access hole 92 is provided in a front panel 94 of the flow control module 16, through which the adjustable controls of the pressure regulation module 24 (not shown) would be accessible when the pressure regulation module is assembled with the flow control module 16. A horizontal shelf 96 is also shown in arm 60 having an opening 98 at the back end of shelf 96 away from the front panel end of the flow control module, and provides the means for flow F4 to enter through to opening 62 and on into chamber 64.

FIG. 5 illustrates a pressure indicator device according to an embodiment of the present invention. The patient pressure gauge or indicator assembly 100 includes a cylindrical body or outer casing 101 having a longitudinal axis “L”. Although body 101 can have a variety of other shapes, such as a rectangular prism, in the case of the cylindrical body shown in FIG. 5, the longitudinal axis L also defines an axis of symmetry around which the cylindrical body is centered. The indicator 100 also includes a wrap-around sheet-like surface element 105, such as a silkscreen, which can be printed with markers and gradations which is wrapped around a portion of the side surface 107 of the casing 101 as shown in FIG. 5. Alternatively, markings can be made directly onto the outer surface of the casing 101. The cylindrical casing 101 defines two openings, a central axial opening 108 located at one end portion or cap 110 of the body 101; and a lower end opening 112 defined in a portion of the side surface 107 nearer to the end portion of the body 101 opposite to the cap 110.

FIG. 6A is a longitudinal view of a pressure indicator of the present invention taken along section 6-6 in FIG. 5, showing the indicator in fully expanded position, without the wrap-around surface element 105. The pressure indicator 100 includes the outer body or casing 101 having a longitudinal axis L. The body 101 includes a first end portion 115 and a second end portion 120, where the first end portion 115 can be generally referred to as the ‘extension’ end portion of the indicator and the second end portion 120 can be referred to as the ‘base’ end of the indicator. The first end portion defines the first opening or port 112 on the casing 101. The second end portion defines the second opening or port 108, which is centrally oriented around axis L on the base end cap 110.

The indicator assembly 100 further includes a force resistance element 125 disposed inside outer casing 101 and aligned along the longitudinal axis L, the force resistance element 125 having a base end 128 attached to the second end portion 120, on an opposite side of the cap 110 as shown. As used herein, the term ‘force resistance element” shall mean any device, mechanism, or element which provides a means to resist an applied external force with a responsive counter-force. As used herein, a “linear force resistance element” shall mean any force resistance element whose responsive counter-force is a linear function of a displacement, translation or contraction of a portion of the linear force resistance element. An example of a linear force resistance element can be a spring. However the present invention encompasses and contemplates any type of force resistance element, such as those produced by a variety of mechanical, electrical, hydraulic, pneumatic, magnetic, or other means well known in the art. In the embodiment shown in FIG. 6A, force resistance element 125 is a spring.

A bellows element 130 is disposed inside the outer casing 101 around the force resistance element 125. The bellows element 130 include a base open end 132 attached proximate the second end portion 120 onto the base end 128 of cap 110 around the second opening 108. The bellows element 130 defines a collapsible inner space 135 in fluid communication with the second opening 128. The bellows element 130 includes a tip portion 138 opposite the base open end 132. A indicator cap 140 is disposed inside the outer casing 101 and coupled to the tip portion 138 of the bellows element 130. Due to the undulating surface of bellows element 130 positioned inside the casing 101, and a narrow annular tolerance space between the indicator cap 140 and the case 101 which allows the indicator cap 140 to slide up and down inside said casing, a variable interior space 150 is defined inside the outer casing 101, which is in communication with the first opening 112.

In operation, the indicator assembly is positioned to receive ambient room air through first opening 112, which fills the variable interior space 150. The second opening 108 is coupled to a pressure holding space, such as the collection chamber of a chest drainage unit that is under suction pressure. Thus, the negative suction pressures are communicated through the opening 108 into the collapsible inner space 135 defined by the bellows element 130 and around the spring 125. A lower pressure inside space 135 and a higher pressure inside space 150 creates a pressure differential that will cause the bellows element 130 and corresponding inner space 135 to collapse and contract. This pressure differential acts as an externally applied force against the force resistance element 125, which will resist the contraction of the bellows 130. As bellows 130 contracts in the direction of axis L, the spring element 125 will provide a counterforce in the opposite direction.

Thus the bellows element 130 and force resistance element 125 expand and contract along the longitudinal axis L inside the outer casing 101 in response to a pressure differential between the first opening 112 and second opening 108. FIG. 6B is another view of the indicator shown in FIG. 6A, showing the indicator assembly in a contracted position. A relatively higher pressure (indicated by the ‘+’ symbols in FIG. 6B) is present inside the variable interior space 150, which is exposed to room air through opening 112; and a relatively lower pressure (indicated by the ‘−’ symbols in FIG. 6B) is present inside the bellows 130 and its inner space 135 which is in direct fluid communication with the ‘patient pressure’ through a line, tube, catheter, or other connection means 160. As used herein, the term ‘patient pressure’ shall mean a pressure indicative of the pressure inside a patient's body, to which a chest drainage unit applying suction pressures is connected, and can mean the pressure inside a collection chamber defined by the chest drainage unit, which collection chamber is directly in fluid communication with the patient through a pressure holding direct fluid pathway or passageway.

If the force resistance element 125 is a linear element such as a spring, the counter-resistance of the spring will be proportional to the displacement ‘X’ of the indicator cap 140. As such, calibration of the pressure indicator assembly 100 can be carried out by coupling the device to a known pressure or pressure differential and using that as a ‘set point’ to mark the assembly. Such calibration can occur either within or outside of a chest drainage assembly. This provides a significant advantage in that if calibration is done prior to installation of the indicator component in a chest drainage assembly, the indicator can be easily replaced if the calibration shows structural or function problems with the device. The range of pressures can then be derived from the set point based on the resistive properties of the spring 125. The wrap-around sleeve 105 shown in FIG. 5 can thereby be a printed surface element wrapped around the exterior surface of the outer casing 101, said printed surface element having markings to indicate pressure, based on the relative displacement position X of the indicator cap 140. If the force resistance element 125 has a non-linear response, the pressure indicator assembly 100 can be calibrated based on the non-linear response curve and the appropriate markings made. Thus, the pressure indicator assembly 100 described herein can be operated to indicate patient pressure and can be practically viewed by a user for ease and accuracy via the movement of the bellows 130 and indicator cap 140.

FIG. 7 is a detail front view showing a pressure indicator 100 of the present invention installed and positioned inside a modular chest drainage device 10 similar to that shown in FIG. 1, shown as assembled without the face plate, according to an embodiment of the invention. Suction is applied to the suction port 20, which, as explained above with reference to FIGS. 1-4, will be transmitted via the pathways formed inside flow control module 16 to the entry port 18, through the flow coupling 22 (not shown in FIG. 7), past the exit port 14, through to collection chamber 40. Collection chamber is directly coupled to a patient via intake port 28, and will therefore be closest to the pressure inside the patient. The pressure indicator assembly 100 is placed inside chamber 90 which is positioned between the suction port 20 and pressure regulation flow intake port 80. However the flow F6 between these two points is not blocked or ported into the pressure indicator 100, but rather flows around the indicator 100 because of the crevices and recesses formed between the indicator 100 and chamber 90, such as when the indicator body 101 is cylindrical. Thus the pressure indicator is not coupled to either the suction port 20 or the pressure regulator module 24. Instead, the opening 112 on the indicator 100 is positioned to communicate through opening 39 shown in FIGS. 1 and 4 as defined by the body of the flow control module 16, which is exposed to room air. The other opening 108 on the pressure indicator 100 is coupled to communication tubing 109, which, in the embodiment of FIG. 7 is shown to be routed through the inside of the flow control module 16, though opening 70, chamber 69, and through a divider wall 165 and into either the flow coupling 22 or a chamber 170 (directly above and communicating with the chamber 42) which is directly downstream in the suction flow path of the flow coupling 22 past entry port 18, to thus communicate with the collection chamber 40 directly through the flow coupling 22. The communication tubing 109 can also be routed in alternative ways, either inside or outside of the body of the flow control module 16 or collection module 12, as long as the tubing 109 is connected directly into a space that is in direct fluid communication with the patient, without any valves, water seals, measuring devices, indicators, manometers, and the like, which would deviate from the ‘true’ patient pressure.

Then when the face plate 26 is applied to the assembly 10, it will have either a window, opening, or non-opaque element that will allow a user to view the movement of the indicator cap 140 in the pressure indicator assembly 100. Such a window or viewing element could also include markings to measure the degree of movement of the indicator cap 140, if said markings were not included on the outer casing 101 or silkscreen 105. In addition, a light-absorbing or glowing material could be applied to the elements of the indicator assembly 100, such as the indicator cap 140, or the inside surface 200 (shown in FIG. 6B) of the outer casing 101, to allow a viewer to easily ascertain the position of the indicator cap 140, and hence the pressure reading, in low light environments. This could be particularly useful in a hospital environment where quick readings at low light are often necessary.

Overall, the subject invention presents many advantages over the prior art when using a chest drainage device, such when dialing down pressure, where the pressure indicator 100 of the present invention allows real-time measurement of the change in pressure at the patient end, while known chest drainage devices can include a check valve element that can hold the pressure inside the flow pathways of the chest drainage unit, causing the prior art pressure indicators inside the chest drainage assembly to indicate a pressure different from that of the true patient pressure measurable by the present invention. Other advantages include: (i) being able to read the true patient pressure when the source suction pressure is disconnected, (ii) when the patient develops an air leak in the pleural cavity, or (iii) when the pressure and flow conditions are generally outside of the proper parameters.

FIG. 8 is a sectional view of another embodiment of a pressure indicator of the present invention. Pressure indicator 300 can be a generally elongate assembly as shown in FIG. 8, having longitudinal axis L. An outer casing 301 has first and second end portions 305 and 310, defining first and second openings 315 and 320, respectively. The outer casing 301 can be cylindrical, or some other shape, such as a rectangular prism, or other suitable elongate three-dimensional volume. The openings 315 and 320 can be disposed on respective end caps 325 and 328, respectively, or could be disposed in the wall of casing 301. In the embodiment shown in FIG. 8, a flexible element 330 is disposed inside the outer casing 301 defining a base open end 332 being attached proximate the second end portion 310 of the outer casing 301 around the second opening 320 to define a collapsible pressure-holding inner space 335 in fluid communication with the second opening 320.

An indicator element in the form of an indicator cap 340 is disposed inside the outer casing configured to translate along the longitudinal axis L, in the directions U and D as shown. The flexible element 330 can be a collapsible and expandable membrane such as a bellows element, being contracted and collapsed along the direction U, and expanded along direction D. The flexible element 330 can thereby retain a particular shape, and hence a particular volume in space 335, for a given longitudinal position along axis L. The indicator element 340 can be attached or coupled to the tip end of the flexible element 330 as shown in FIG. 8, or can be simply pressed against the flexible element by the action of adjacent parts or elements. The flexible element 330, indicator element 340 and outer casing 301 together define a variable interior space 350 inside the outer casing 301 in fluid communication with the first opening 315.

A force resistance element 355 is disposed inside the outer casing 301. This force resistance element can be linear or non-linear, and have a variety of structures which provide a reactive force to the displacement of the indicator cap 340. In one embodiment of the present invention, force resistance element 355 can be a compressive spring, disposed between the indicator cap 340 and end cap 325 at the first end portion 305 of outer casing 301. The expansion of the compressive spring 355 will cause the flexible bellows 330 to contract along direction U. When the first opening 315 is coupled to a first pressure, and the second opening 320 is coupled to a second pressure, these will be transmitted to the pressure holding spaces 335 and 350. If the first pressure (in space 350) is less than the second pressure (in space 335), then the flexible bellows 330 will expand and will cause indicator cap 340 to translate along direction D, which will be resisted by the reactive force of compression spring 355. As the pressure differential between spaces 350 and 335 increases, the bellows 330 will increase in volume, causing the indicator cap 340 to move in direction D ever more, which movement will be brought to an equilibrium by a relatively higher restoring force in direction U by the compression spring 355.

In a chest drainage unit of the present invention, such as shown in FIG. 7, indicator assembly 300 can be substituted for indicator assembly 100, where opening 315 in assembly 300 could be coupled with a conduit such as communication tubing 109 to be in direct fluid communication with a collection chamber 40 for direct reading of patient pressure. Opening 320 in indicator assembly 300 could be coupled to ambient room air, which, when suction is applied to the chest drainage device, will cause relatively low, or negative, pressure to build in space 350 inside indicator assembly 300, reflecting the pressure conditions at the patient end. Ambient room air pressure, being relatively high, or positive, will be present in space 335 inside the bellows 330. This will create a pressure differential which will urge the bellows element 330 to expand and move the indicator cap along direction D, which, as explained above, could be resisted with a compression spring force resistance element 355 which is calibrated a priori to resist a given displacement of indicator cap 340 as a function of the pressure differential—or the pressure inside space 350 directly communicating with the pressure inside the patient. The assembly 300 can thereby function as a true direct pressure gauge for a chest drainage unit. The coupling of either opening 315 or 320 can be made with a connection that runs either inside or outside of the structure of the overall chest drainage assembly.

Alternative embodiments and arrangements of the flexible bellows element 330 and force resistance element 355 are possible. The key principle of the present invention is that the force resistance element 355 is capable of resisting the translation of the indicator element along at least one direction along the longitudinal axis, either direction U or D shown in FIG. 8, when a pressure differential exists between the first and second openings 315 and 320, and hence between spaces 335 and 350. The force resistance element 355 could be a spring in tension, such that, prior to the application of any pressure differential, such a tension spring 355 would cause the flexible bellows 330 to be fully expanded and indicator cap 340 would be furthest along direction D. This time, if a lower pressure were applied to second opening 320 and transmitted into space 335 inside bellows 330, and a higher pressure were applied to first opening 315 and transmitted into space 355, the bellows 330 would contract, indicator cap 340 would translate in direction U, and the movement thereof could be resisted by the restoring tension force of tension spring 355. Again, all displacements and restoring forces could be calibrated as a function of the pressure differential. Similar to the previous embodiments discussed above, a printed surface element wrapped around an exterior surface of the outer casing 301 could be added, said printed surface element having markings to indicate pressure. In addition, a light-absorbing or glowing material could be applied to the elements of the indicator assembly 300, such as the indicator cap 340, or an inside surface the outer casing 301, to allow a viewer to easily ascertain the position of the indicator cap 340, and hence a pressure reading, in low light environments.

An alternative embodiment could also exist, making a slight change in force resistance element 125 shown in the embodiment of FIG. 6A. The force resistance element 125 could be a tension spring instead of a compression spring as discussed above. This would cause bellows 130 to be in a fully contracted or collapsed state prior to the application of any pressure differential between openings 108 and 112. If opening 112 were coupled via a conduit to the collection chamber or patient pressure holding space in the chest drainage unit, transmitting a low, or negative pressure, and opening 108 were exposed to a higher pressure, the bellows 130 would expand, indicator cap 140 would translate along axis L and could be resisted by a restoring force exerted by tension spring 125.

The many features and advantages of the invention are apparent from the detailed specification, and thus, it is intended by the appended claims to cover all such features and advantages of the invention which fall within the true spirit and scope of the invention. Further, since numerous modifications and variations will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation illustrated and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.

	Number	Date	Country
Parent	11377549	Mar 2006	US
Child	11391318	Mar 2006	US

Pressure gauge for chest drainage unit

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CPC

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Description

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CROSS-REFERENCE TO RELATED APPLICATIONS

Continuation in Parts (1)