The present disclosure relates to a pressure gauge capable of measuring a pressure ranging from the atmosphere to a vacuum.
The present inventor has proposed a pressure gauge capable of accurately measuring the degree of a vacuum while suppressing influence of the external temperature change (Internal Publication No. WO 2018/127987). This patent document discloses that, excluding one surface side of a diaphragm in contact with a gas to be measured, the other surface side of the diaphragm, a piezoelectric element, and an internal structural body supporting them are covered by a reference pressure chamber. With this configuration, a high vacuum in the reference pressure chamber is also used as a vacuum heat insulating part, and convective heat transfer is suppressed by the vacuum heat insulating part, to thereby reduce the influence due to the temperature change which is the largest factor of errors of the pressure gauge.
Although the influence due to the temperature change is sufficiently reduced by the vacuum heat insulation, new problems to be solved arise, such as those for improvement of sensitivity, downsizing, errors due to the mounting postures, and contamination due to the gas, etc.
An object of the present disclosure is to provide a pressure gauge capable of solving new problems such as those for improvement of sensitivity, downsizing, errors due to mounting postures, and contamination due to a film forming gas, while reducing influence of temperature change.
(1) In accordance with one of some embodiments, there is provided a pressure gauge comprising:
According to one aspect of the present disclosure, the outer chamber and the second inner chamber both set to the reference pressure are also used as a vacuum heat insulating part with a high vacuum to suppress the convective heat transfer by the vacuum heat insulation, and whereby it is possible to reduce influence due to the temperature change which is the largest factor of errors of the pressure gauge. As the differential pressure between the reference pressure and the measurement pressure is changed, the first and the second pressure receiving plates are both displaced. Since the displacements of the first and the second pressure receiving plates have the same absolute value and of opposite sign, the displacement becomes doubled even if the individual displacements are small; thus the sensitivity can be doubled. Accordingly, the resolution can also be doubled. Alternatively, if the pressure sensitivity is constant, by increasing the thicknesses of the first and the second pressure receiving plates, it is possible to minimize drifting of the origin point due to decrease in stress. In addition, since the first and the second pressure receiving plates have small amount of displacement, they need only relatively small areas, so that size reduction of the pressure gauge can be attained. Moreover, when the pressure gauge is mounted while the first and the second pressure receiving plates are in horizontal postures, the first and the second pressure receiving plates bend in the same direction due to their own weights, so that the displacement due to their own weights is canceled and no measurement errors occur. Even when the film forming gas is introduced into the first inner chamber and the measurement pressure is set, the films are formed evenly on the first and the second pressure receiving plates; thus, the displacement caused by the change in the own weights of the first and the second pressure receiving plates due to film formation is canceled and no measurement errors occur. Furthermore, since the first and the second pressure receiving plates each having a small amount of displacement can be formed relatively thick, it is possible to suppress warping of the first and the second pressure receiving plates caused by internal stress due to film formation.
(2) In accordance with one of some embodiments, the pressure gauge according to the aspect (1) may further comprise:
(3) In accordance with one of some embodiments, there is provided the pressure gauge according to the aspect (2), wherein
(4) In accordance with one of some embodiments, there is provided the pressure gauge according to any one of embodiments (1) to (3), wherein
(5) In accordance with one of some embodiments, there is provided the pressure gauge according to the aspect (4), wherein
(6) In accordance with one of some embodiments, the pressure gauge according to any one of embodiments (1) to (5) may further comprise elastically deformable first and second connecting members that air-tightly connect the first and the second pressure receiving plates to the rigid wall portion. With this configuration, free displacements of the first and the second receiving plates based on the differential pressure between the reference pressure and the measurement pressure can also be ensured by the elastic deformation of the first and the second connecting members. In particular, when the areas of the first and the second pressure receiving plates are small, it is useful to provide the first and the second connecting members.
(7) In accordance with one of some embodiments, there is provided the pressure gauge according to the aspect (6), wherein
(8) In accordance with one of some embodiments, there is provided the pressure gauge according to the aspect (7), wherein
(9) In accordance with one of some embodiments, there is provided the pressure gauge according to any one of embodiments (1) to (8), wherein
(10) In accordance with one of some embodiments, there is provided the pressure gauge according to any one of embodiments (1) to (9), wherein
Hereinafter, preferred embodiments of the present disclosure will be described in detail. The present embodiments described below do not unduly limit the contents of the present disclosure described in the claims, and all the configurations described in the present embodiments are not always indispensable as solving means of the present disclosure.
In
The inner container 30 is disposed in the outer container 20. The inner container 30 partitions the inner chamber into a first inner chamber 31 that is air-tightly partitioned from the outer chamber 21, and into a second inner chamber 32 that communicates with the outer chamber 21. The first inner chamber 31 is set to a measurement pressure (Px) as the first inner chamber 31 is allowed to communicate with the tube 10. The second inner chamber 32 is set to the reference pressure (Pr) in the same manner as the outer chamber 21, as the second inner chamber 32 communicates with the outer chamber 21.
Details of the inner container 30 will be described with reference to
The inner container 30 includes a pressure detection element 39 disposed in the second inner chamber 32 so as to detect the measurement pressure (Px) based on the displacements of the first and the second pressure receiving plates 34A, 34B. The pressure detection element 39 may be of any type as long as this detects the measurement pressure (Px) based on the displacements of the first and the second pressure receiving plates 34A, 34B. The pressure detection element 39 can be a piezoelectric element. As the piezoelectric element, preferably a crystal resonator, and more preferably a double tuning fork crystal resonator can be used. Wirings 23A, 23B are connected to the pressure detection element 39, and these wirings 23A, 23B are further connected to the circuit board 24.
According to the present embodiment, the outer chamber 21 and the second inner chamber 32 both set to the reference pressure (Pr) are also used as a vacuum heat insulating part with a high vacuum, and convective heat transfer is suppressed by the vacuum heat insulation, whereby it is possible to reduce influence due to the temperature change which is the largest factor of errors of the pressure gauge 1A. In particular, a thermal time constant by the vacuum insulation is very large. Hence, it is not necessary to provide a thermostatic oven, and errors due to thermal transpiration do not occur. The reference pressure (Pr) can be a high vacuum of 1/1000 or less, more preferably a high vacuum of 1/10000 or less of a lower limit of the measurement pressure (Px). With this configuration, the pressure measurement can be performed with a high accuracy of 0.1% or less without being influenced by the reference pressure (Pr), and the function as the vacuum heat insulating part by the reference pressure (Pr) can be further enhanced.
At the time of pressure measurement, the first inner chamber 31 is set to the measurement pressure (Px) through the tube 10. As a result, as the differential pressure between the reference pressure (Pr) and the measurement pressure (Px) changes, the first and the second pressure receiving plates 34A, 34B are both displaced, accordingly. At that time, the bellows 38 is elastically deformed in accordance with the displacements of the first and the second pressure receiving plates 34A, 34B, to thereby secure free displacements of the first and the second pressure receiving plates 34A, 34B. Since the peripheries of the first and the second pressure receiving plates 34A, 34B are fixed to the rigid wall portion 33 side, the center portions thereof are displaced. Based on the displacements of the first and the second pressure receiving plates 34A, 34B, the measurement pressure (Pr) is detected by the pressure detection element 39 as is known. In particular, when the pressure detection element 39 is a crystal resonator or a double tuning fork type crystal resonator, the displacements of the first and the second pressure receiving plates 34A, 34B are detected as change in frequency of the crystal resonator, and the output signal in proportion to the measurement pressure (Pr) is obtained. At this time, since the displacements of the first and the second pressure receiving plates 34A, 34B have the equal absolute value and of opposite sign, the sensitivity becomes doubled even if individual displacements thereof are as small as 7 μm to 10 μm, for example. Thus, since the first and the second pressure receiving plates 34A, 34B each have a small amount of displacement, only a relatively small area is required for each of them, and the pressure gauge 1A is downsized depending on the areas of the pressure receiving plates 34A, 34B.
Even when the pressure gauge 1A is mounted with the first and the second pressure receiving plates 34A, 34B in horizontal postures, the first and the second pressure receiving plates 34A, 34B bend in the same direction due to their own weights; therefore, the displacements due to their own weights are canceled, and thus do not cause measurement errors. Moreover, each of the own weights of the first and the second pressure receiving plates 34A, 34B having relatively small areas are as light as several grams. In addition, even in the case of introducing the film forming gas into the first inner chamber 31 and setting the measurement pressure (Px), since the first and the second pressure plates 34A, 34B are equally formed with the films, the displacements caused by the change of the own weights of the first and the second pressure receiving plates 34A, 34B due to the film formation are canceled and thus do not cause measurement errors. In addition, since the first and the second pressure receiving plates 34A, 34B each having a small amount of displacement can be formed relatively thick, it is possible to suppress warping of the first and the second pressure receiving plates 34A, 34B also by internal stress due to the film formation. Accordingly, erroneous measurement resulting from the warping of the first and the second pressure receiving plates 34A, 34B can also be prevented.
In the present embodiment, a first rigid body portion 35A that connects the first pressure receiving plate 34A to the bellows 38, and a second rigid body portion 35B that connects the second pressure receiving plate 34B to the bellows 38 can further be provided. In this case, one end of the pressure detection element 39 is fixed to the first rigid body portion 35A, and the other end of the pressure detection element 39 is fixed to the second rigid body portion 35B. Further, each of the first and the second rigid body portions 35A, 35B can have an opening 36 that allows the second inner chamber 32 and the outer chamber 21 to communicate with each other, as illustrated in
In the present embodiment, as illustrated in
In the present embodiment, there may be provided elastically deformable first and second connecting members 37A, 37B that air-tightly connect the first and the second pressure receiving plates 34A, 34B to the rigid wall portion 33. Thus, the free displacements at the centers of the first and the second pressure receiving plates 34A, 34B based on the differential pressure between the reference pressure (Pr) and the measurement pressure (Px) can be secured also at the peripheries of the first and the second pressure receiving plates 34A, 34B through the elastic deformations of the first and the second connecting members 37A, 37B. In particular, in the case in which the areas of the first and the second pressure receiving plates 34A, 34B are small, it is useful to provide the first and the second connecting members 37A, 37B. However, in the case in which the areas of the first and the second pressure receiving plates 34A, 34B are relatively large, the free displacements at the centers of the first and the second pressure receiving plates 34A, 34B can be ensured without displacing the peripheries of the first and the second pressure receiving plates 34A, 34B. Therefore, in this case, as illustrated in
The elastic coefficient of each of the first and the second connecting members 37A, 37B can be larger than the elastic coefficient of the bellows 38. That is, the first and the second connecting members 37A, 37B are harder to deform than the bellows 38 is. The bellows 38 expands and contracts in accordance with the free displacements of the first and the second pressure receiving plates 34A, 34B based on the differential pressure between the reference pressure (Pr) and the measurement pressure (Px); thus, the bellows 38 may have a sufficiently smaller elastic coefficient than those of the first and the second connecting members 37A, 37B.
Each of the first and the second connecting members 37A, 37B can be formed to be a ring-shaped member having a U-shaped cross section as illustrated in
In the present embodiment, if the pressure detection element 39 is a piezoelectric element including a crystal resonator, it is preferable that a tensile force acts on the piezoelectric element 39 when the measurement pressure (Px) is at the lower limit. As with the case in which the measurement pressure (Px) is at the lower limit, as the differential pressure between the reference pressure (Pr) and the measurement pressure (Px) becomes relatively smaller, an external pressure acting on the piezoelectric element 39 becomes smaller. Then, the displacement of the piezoelectric element 39 due to the own weight of the bellows 38 or the like is likely to occur. If a tensile force acts on the piezoelectric element 39 when the measurement pressure (Px) is at the lower limit, the piezoelectric element 39 can be prevented from being displaced by its own weight, thus preventing measurement errors due to this displacement. In order to apply a tensile force to the piezoelectric element 39 when the measurement pressure (Px) is at the lower limit, for example, at the time of assembling the pressure gauge 1A having the outer chamber 21, the first inner chamber 31, and the second inner chamber 32 that are all set to the atmospheric pressure, the pressure detection element 39 may be fixed to the first and the second pressure receiving plates 34A, 34 or the first and the second rigid body portions 35A, 35B while a tensile force of about 5N is applied thereto, for example. The first and the second rigid body portions 35A, 35B are heavier than the bellows 38, but are located close to the first and the second pressure receiving plates 34A, 34B; thus, they receive less influence by their own weights than the bellows 38 does. In addition, in the case in which the pressure detection element 39 is formed of a crystal resonator, the pressure detection element 39 is extremely lightweight, and thus the influence by its own weight can be ignored.
In
According to the pressure gauge 1A of the present embodiment, by detecting the pressure with the pressure detection element 39 having a preload based on the displacements of the first and the second pressure receiving plates 34A, 34B, the pressure-displacement characteristics, and the pressure-frequency characteristics, and the pressure-stress characteristics become linear over a wide pressure range from the atmospheric pressure (about 10+5 Pa) to 10−5 Pa, as illustrated in
In
In the pressure gauge 1B illustrated in
Although the present embodiment has been described in detail as described above, it will be easily understood by those skilled in the art that many modifications can be made substantially without departing from the novel matters and effects of the present disclosure. Accordingly, all such modifications are intended to be included in the scope of the present disclosure. For example, a term described at least once together with a different term having a broader meaning or the same meaning in the specification or the drawings can be replaced with the different term in any part of the specification or the drawings. All combinations of the present embodiment and the modifications are also included in the scope of the present disclosure.
This application is a continuation of International Patent Application No. PCT/JP2018/038643, having an international filing date of Oct. 17, 2018, which designated the United States, the entirety of which is incorporated herein by reference.
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Number | Date | Country |
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2018127987 | Jul 2018 | WO |
Number | Date | Country | |
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20200232861 A1 | Jul 2020 | US |
Number | Date | Country | |
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Parent | PCT/JP2018/038643 | Oct 2018 | US |
Child | 16804487 | US |