Claims
- 1. A pressure operated hydraulic control valve assembly for controlling a compressor of an automative air conditioning system, the compressor having an hydraulically operated modulating means for varying the output thereof, and pump means for supplying hydraulic control fluid to said modulating means, said valve assembly comprising a housing, a tubular bellows cover and a cylindrical valve body, said bellows cover and said housing each having a closed end and an open end, the closed end of said bellows cover insertable sealingly into a fixed position in one end of said housing with its open end disposed inwardly, a sealed bellows seated in the closed end of said bellows cover and including a free end projecting toward the open end of said cover, said bellows having a predetermined cell control pressure, said valve body sealingly insertable in said housing with an end head portion telescopically received in a press-fit sufficiently within the open end of said cover to define a pressure control cell of predetermined size enclosing said bellows, a stepped axial bore through said valve body defining first and second diameter bores, said first diameter bore being adjacent the free end of said bellows and said second bore adjacent the closed end of said housing, a valve sleeve received in a press fit within said second bore sufficiently with respect to said valve body and the closed end of said housing to define an outlet cavity and an inlet cavity, respectively; said valve sleeve formed with an axial bore therethrough forming a valve seat between said inlet and outlet cavities, an actuating pin member reciprocatingly, sealingly received in the first diameter bore of said valve body, said actuating pin member having a stem portion passing through the axial bore of said valve sleeve in non-fluid blocking relation therewith, ball valve means positioned in said inlet cavity adjacent said valve seat, said actuating pin member extending through said first and second diameter bores into engagement with the free end of said bellows at one end thereof and said ball valve means at the other end thereof, said ball valve means operative to open and close communication between the inlet and outlet cavities in response to reciprocating movement of said pin member, aperture means in said housing and said bellows cover adapted to communicate a suction control pressure from said compressor to said bellows pressure control cell, first resilient means urging said bellows into engagement with the closed end of said cover and away from said pin member, second resilient means biasing said ball valve means in a direction to close communication between said inlet and outlet cavities, inlet port means in said housing adapted to place said inlet cavity in communication with said pump means, outlet port means in said housing adapted to place said outlet cavity in communication with said modulating means, whereby to vary the supply of control fluid from said inlet cavity to said outlet cavity during control of said compressor, said first resilient means acting to collapse said bellows and release said pin member so that said second resilient means may urge said ball valve means to adjustably close communication between said inlet and outlet cavities to control said compressor in one manner when the suction control pressure from the compressor exceeds the predetermined cell control pressure, and said bellows expanding to act against said first and second resilient means to force said ball valve means away from said valve seat to adjustably open communication between said inlet and outlet cavities to control said compressor in another manner when the suction control pressure from said compressor is less than said predetermined cell control pressure.
- 2. In a variable output automotive air conditioning compressor, casing means including a front end cover and a rear head enclosing a cylinder block, hydraulically operated modulating means for varying the output of said compressor, pump means for supplying hydraulic fluid to said modulating means, said rear head inner face formed with suction and discharge cavities on its inner face, a closed end valve housing integrally formed on said head, said valve housing forming a part of a control valve assembly further including a tubular bellows cover and a cylindrical valve body, said bellows cover having a closed end and an open end, the closed end of said bellows cover insertable sealingly into a fixed position in one end of said housing with its open end disposed inwardly, a sealed bellows seated in the closed end of said bellows cover and including a free end projecting toward the open end of said cover, said bellows having a predetermined cell control pressure, said valve body sealingly insertable in said housing with an end head portion telescopically received in a press-fit sufficiently within the open end of said cover to define a suction pressure control cell of predetermined size enclosing said bellows, a stepped axial bore through said valve body defining first and second diameter bores, said first diameter bore being adjacent the free end of said bellows and said second bore adjacent the closed end of said housing, a valve sleeve received in a press fit within said second bore sufficiently with respect to said valve body and the closed end of said housing to define an outlet cavity and an inlet cavity, respectively; said valve sleeve formed with an axial bore therethrough forming a valve seat between said inlet and outlet cavities, an actuating pin member reciprocatingly, sealingly received in the first diameter bore of said valve body, said actuating pin member having a stem portion passing through the axial bore of said valve sleeve in non-fluid block relation therewith, ball valve means positioned in said inlet cavity adjacent said valve seat, said actuating pin member extending through said first and second diameter bores into engagement with the free end of said bellows at one end thereof and said ball valve means at the other end thereof, said ball valve means operative to open and close communication between the inlet and outlet cavities in response to reciprocating movement of said pin member, aperture means in said rear head valve housing in communication with aperture means in said bellows cover adapted to communicate a suction control pressure from said compressor rear head suction cavity to said bellows pressure control cell, first resilient means urging said bellows into engagement with the closed end of said cover and away from said pin member, second resilient means biasing said ball valve means in a direction to close communication between said inlet and outlet cavities, inlet port means in said housing adapted to place said inlet cavity in communication with said pump means, outlet port means in said housing adapted to place said outlet cavity in communication with said modulating means, whereby to vary the supply of control fluid from said inlet cavity to said outlet cavity during control of said compressor, said first resilient means acting to collapse said bellows and release said pin member so that said second resilient means may urge said ball valve means to adjustably close communication between said inlet and outlet cavities to control said compressor in one manner when the suction control pressure from the compressor exceeds the predetermined cell control pressure, and said bellows expanding to act against said first and second resilient means to force said ball valve means away from said valve seat to adjustably open communication between said inlet and outlet cavities to control said compressor in another manner when the suction control pressure from said compressor is less than said predetermined cell control pressure.
- 3. A spring loaded ball and seat valve for use in regulating the flow of high pressure hydraulic fluid, said valve comprising means defining a substantially cylindrical open ended sleeve having an inlet end adapted to receive said hydraulic fluid and an outlet end adapted to supply said hydraulic fluid, the inside of said sleeve formed as a valve chamber with a portion converging from the inlet end toward the outlet end in a manner to form a dome-shaped valve seat portion adjacent the outlet end, valve and guide means positioned for reciprocal movement in said valve chamber, said valve and guide means comprising first and second ball segments and a helical compression spring, said first ball segment movable in said dome-shaped portion between valve open and valve closed positions and of predetermined configuration and size to mate in sealing relation with said valve seat portion when said valve and guide means is in said valve closed position, said second ball segment movable in said converging portion and of predetermined configuration and size less than said first ball segment and located adjacent said inlet end, said ball segments having their respective configurations secured together in abutting relation along a common plane of said ball segments to form a unitary piece having large and small ball portions defined by said first and second ball segments, said large ball portion forming a valve for said valve seat portion and said small ball portion coacting with said spring to form a guide for said unitary piece, said spring carried in said valve chamber and converging therewith, said spring substantially concentrically aligned on the principal axis of said valve chamber with its larger diameter end entrapped in said chamber by the inside of said inlet end and its smaller diameter end snap-fastened over said small ball portion for capture between said first and second ball segments substantially at said common plane in a manner to facilitate the universal movement of said unitary piece with respect to said spring so that said large ball portion will mate with said valve seat portion sufficiently to assure said sealing relation when said valve and guide means is in said valve closed position, said large ball portion being guidingly retained for movement in said valve chamber between said valve open and valve closed positions of said valve and guide means by the said coaction of said small ball portion with said spring and being biased by said spring toward said valve seat portion, and needle means engageable with said large ball portion through said outlet end for moving said valve and guide means toward its valve open position against the bias of said spring, said outlet end having a configuration sufficiently large simultaneously to receive said needle means and supply said hydraulic fluid in regulating the flow thereof when said valve and guide means is away from said valve seat portion and between said valve open and valve closed positions.
- 4. A pressure operated control valve assembly for controlling the supply of control fluid to the modulating means of a variable capacity compressor for controlling the output of said compressor, said valve assembly comprising a housing, a tubular bellows cover and valve body, said bellows cover and said housing each having a closed end and an open end, the closed end of said bellows cover insertable sealingly into a fixed position in one end of said housing with its open end disposed inwardly, a sealed bellows seated in the closed end of said bellows cover and including a free end projecting toward the open end of said cover, said bellows having a predetermined cell control pressure, said valve body sealingly insertable in said housing with an end head portion telescopically received sufficiently within the open end of said cover to define a pressure control cell of predetermined size enclosing said bellows, an axial bore through said valve body defining first and second bore portions, said first bore portion being adjacent the free end of said bellows and said second bore portion adjacent the closed end of said housing, a valve sleeve received within said second bore sufficiently with respect to said valve body and the closed end of said housing to define an outlet cavity and an inlet cavity, respectively; said valve sleeve formed with an axial bore therethrough forming a valve seat between said inlet and outlet cavities, an actuating pin member reciprocatingly, sealingly received in the first bore portion of said valve body, said actuating pin member having a stem portion passing through the axial bore of said valve sleeve in non-fluid blocking relation therewith, ball valve means positioned in said inlet cavity adjacent said valve seat, said actuating pin member extending through said first and second bore portions into engagement with the free end of said bellows at one end thereof and said ball valve means at the other end thereof, said ball valve means operative to open and close communication between the inlet and outlet cavities in response to reciprocating movement of said pin member, aperture means in said housing and said bellows cover adapted to communicate a compressor control pressure to said bellows pressure control cell, first resilient means urging said bellows away from said pin member, second resilient means biasing said ball valve means in a direction to close communication between said inlet and outlet cavities, inlet port means in said housing adapted to place said inlet cavity in communication with the supply of control fluid, outlet port means in said housing adapted to place said outlet cavity in communication with said modulating means, whereby to vary the supply of control fluid from said inlet cavity to said outlet cavity during control of said compressor, said first resilient means acting to collapse said bellows and release said pin member so that said second resilient means may urge said ball valve means to adjustably close communication between said inlet and outlet cavities to control said compressor in one manner when the compressor control pressure exceeds the predetermined cell control pressure, and said bellows expanding to act against said first and second resilient means to force said ball valve means away from said valve seat to adjustably open communication between said inlet and outlet cavities to control said compressor in another manner when the compressor control pressure is less than said predetermined cell control pressure.
- 5. A spring loaded ball and seat valve for use in regulating the flow of hydraulic fluid, said valve comprising means defining a substantially cylindrical open ended sleeve having an inlet end adapted to receive said hydraulic fluid and an outlet end adapted to supply said hydraulic fluid, the inside of said sleeve formed as a valve chamber with a portion converging from the inlet end toward the outlet end in a manner to form a dome-shaped valve seat portion adjacent the outlet end, and valve and guide means positioned for reciprocal movement in said valve chamber, said valve and guide means comprising first and second ball segments and a helical compression spring, said first ball segment movable in said dome-shaped portion between valve open and valve closed positions and of predetermined configuration and size to mate in sealing relation with said valve seat portion when said valve and guide means is in said valve closed position, said second ball segment movable in said converging portion and of predetermined configuration and size less than said first ball segment and located adjacent said inlet end, said ball segments having their respective configurations secured together in abutting relation along a common plane of said ball segments to form a unitary piece having large and small ball portions defined by said first and second ball segments, said large ball portion forming a valve for said valve seat portion and said small ball portion coacting with said spring to form a guide for said unitary piece, said spring carried in said valve chamber and converging therewith, said spring substantially concentrically aligned on the principal axis of said valve chamber with its larger diameter end entrapped in said chamber by the inside of said inlet end and its smaller diameter end snap-fastened over said small ball portion for capture between said first and second ball segments substantially at said common plane in a manner to facilitate the universal movement of said unitary piece with respect to said spring so that said large ball portion will mate with said valve seat portion sufficiently to assure said sealing relation when said valve and guide means is in said valve closed position, said large ball portion being guidingly retained for movement in said valve chamber between said valve open and valve closed positions of said valve and guide means by the said coaction of said small ball portion with said spring and being biased by said spring toward said valve seat portion.
- 6. In a variable output refrigerant compressor having a housing containing a hydraulic fluid, a cylinder block disposed in said housing and having a plurality of cylinder bores, a drive shaft rotatable with respect to said cylinder block, pistons arranged to reciprocate in said cylinder bores and adapted by the stroke thereof to pump refrigerant to and from the condenser and evaporator of an automobile air conditioning system and to provide thereby a signal of the operating condition of said system, a wobble plate mechanism pivotally connected at said drive shaft, compressor output modulation means actuatable for increasing the angle of said wobble plate relative to the axis of said drive shaft and thus reducing the stroke of said compressor pistons in said bores to reduce the amount of refrigerant pumped, said wobble plate mechanism being drivingly connected to said compressor pistons in a manner tending to return said pistons toward full stroke position when refrigerant is being pumped for decreasing the angle of said wobble plate relative to the axis of said drive shaft and thus increasing the stroke of said pistons in said bores to increase the amount of refrigerant being pumped, and an expansible chamber type actuator including a modulation member movable in one direction in response to a controlled pressure in the chamber of said actuator for actuating said output modulation means and movable in another direction in response to the wobble plate mechanism's tendency to return said pistons toward full stroke position, the combination including control means for said compressor including pump means and a control valve assembly for receiving said signal and said hydraulic fluid to be pumped to said chamber in a controlled amount to provide the controlled pressure for moving said modulation member in said one direction for actuating said output modulation means, said control valve assembly controlling the amount of hydraulic fluid pumped to the expansible chamber for varying the output of said compressor, said control valve assembly including an inlet passage in communication with said housing for receiving the pumped hydraulic fluid therefrom, an outlet passage in communication with said chamber and a valve for opening and closing communication between said passages, said valve opening in response to a signal received from said air conditioning system to reduce the amount of refrigerant being pumped and closing in response to a signal received from said air conditioning system to increase the amount of refrigerant being pumped, and means for bleeding said hydraulic fluid from said chamber as said modulation member moves in the other direction in response to the tendency of said wobble plate mechanism to return said pistons toward full stroke so that the angle of said wobble plate relative to the axis of said drive shaft may be decreased thereby to increase the amount of refrigerant being pumped.
- 7. In a variable output refrigerant compressor having a housing containing a hydraulic fluid, a cylinder block disposed in said housing and having a plurality of cylinder bores, a drive shaft rotatable with respect to said cylinder block, pistons arranged to reciprocate in said cylinder bores and adapted by the stroke thereof to pump refrigerant to and from the condenser and evaporator of an automobile air conditioning system and to provide thereby a signal of the operating condition of said system, a wobble plate mechanism pivotally connected at said drive shaft, compressor output modulation means actuatable for increasing the angle of said wobble plate relative to the axis of said drive shaft and thus reducing the stroke of said compressor pistons in said bores to reduce the amount of refrigerant pumped, said wobble plate mechanism being drivingly connected to said compressor pistons in a manner tending to return said pistons toward full stroke position when refrigerant is being pumped for decreasing the angle of said wobble plate relative to the axis of said drive shaft and thus increasing the stroke of said pistons in said bores to increase the amount of refrigerant being pumped, and an expansible chamber type actuator including a modulation member movable in one direction in response to a controlled pressure in the chamber of said actuator for actuating said output modulation means and movable in another direction in response to the wobble plate mechanism' s tendency to return said pistons toward full stroke position, the combination including control means for said compressor including pump means and a control valve assembly in communication with said housing for receiving said signal and said hydraulic fluid to be pumped to said chamber in a controlled amount to provide the controlled pressure for moving said modulation member in said one direction for actuating said output modulation means, said control valve assembly controlling the amount of hydraulic fluid pumped to the expansible chamber for varying the output of said compressor, said control valve assembly including an inlet passage in communication with said housing for receiving the pumped hydraulic fluid therefrom, an outlet passage in communication with said chamber and a valve for opening and closing communication between said passages, said valve opening in response to a signal received from said air conditioning system to reduce the amount of refrigerant being pumped and closing in response to a signal received from said air conditioning system to increase the amount of refrigerant being pumped, and means for bleeding said hydraulic fluid from said chamber as said modulation member moves in the other direction in response to the tendency of said wobble plate mechanism to return said pistons toward full stroke so that the angle of said wobble plate relative to the axis of said drive shaft may be decreased thereby to increase the amount of refrigerant being pumped, said bleeding means operable for bleeding hydraulic fluid from said chamber when said modulation member is moving in either direction, the amount of hydraulic fluid bleeding from said chamber when said modulation member is moving in said one direction being sufficient to maintain said controlled pressure in said chamber.
Parent Case Info
This is a continuation, of application Ser. No. 896,741, filed Apr. 17, 1978, now abandoned.
US Referenced Citations (7)
Continuations (1)
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Number |
Date |
Country |
Parent |
896741 |
Apr 1978 |
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