Patent Grant
7287297
The invention relates to a pressure pad for a cleaning fabric. In addition, the invention relates to a cleaning apparatus including the pressure pad. The pressure pad and the cleaning apparatus are useful to clean the outer surface of a plate cylinder in an offset printing press. The pressure pad and the cleaning apparatus can be used to clean the outer surface of a blanket cylinder, impression cylinder or inking roller in the offset printing press. The pressure pad and the cleaning apparatus can also be used to clean the surface of a paper to be printed.
A direct imaging printing method has heretofore been utilized for making a printing plate after being put on a plate cylinder in an offset printing press. The printing plate includes an ink repellent silicon layer which is peeled off partially by laser. In this case, it is required to clean the outer surface of the plate cylinder to remove silicon particles issued from the silicon layer. In this connection, U.S. Pat. No. 6,061,867 discloses a brush having a special structure for cleaning the outer surface of the plate cylinder. U.S. Pat. No. 5,931,096 discloses a cleaning fabric formed of special fibers for cleaning the outer surface of the plate cylinder. However, the brush is expensive due to the special structure to be high in installation cost. The cleaning fabric is also expensive due to the special fibers to be high in running cost.
On the other hand, Japanese Laid-Open Patent Publication No. 40,530 of February 1995 discloses a cleaning apparatus for cleaning the outer surface of a plate cylinder. The cleaning apparatus includes a cleaning fabric which is nipped between a pressure pad and the outer surface of the plate cylinder to clean the outer surface of the plate cylinder with the cleaning fabric. However, the cleaning apparatus is inadequate to clean the outer surface or printing plate of the plate cylinder involving the silicon layer and the silicon particles. The printing plate may be scratched and damaged with the silicon particles sandwiched between the cleaning fabric and the printing plate by reason that the cleaning fabric is pressed hard against the printing plate by the pressure pad.
U.S. Pat. No. 5,289,774 discloses a cleaning apparatus for cleaning a paper to be printed. The cleaning apparatus includes a cleaning fabric nipped between a pressure pad and the paper to clean the paper with the cleaning fabric. However, lint may be taken off the paper too much by the cleaning fabric pressed hard against the paper by the pressure pad. The paper may be shaggy by the cleaning fabric. The paper is therefore lowered in quality.
It is therefore an object of the invention to provide a new and improved pressure pad for a cleaning fabric, which is arranged to clean a subject and overcome the above problems.
Another object of the invention is to provide the pressure pad to be low in installation cost and running cost.
Another object of the invention is to provide the pressure pad to keep the subject from being lowered in quality.
According to the invention, the pressure pad comprises a particular portion formed on a base portion. The base portion has a predetermined hardness. The particular portion has a predetermined hardness which is lower than the hardness of the base portion. The cleaning fabric is nipped between the particular portion and a subject to clean the subject with the cleaning fabric.
In a preferred embodiment, the base portion is formed of rubber. The particular portion is also formed of rubber.
The particular portion and the base portion are formed integrally with each other by being pressed with a predetermined high pressure and under a predetermined high temperature.
The base portion has a predetermined width and includes opposite side portions to be fixed. The particular portion has a predetermined width which is less than the width of the base portion, to be positioned between the opposite side portions of the base portion.
The base portion has a predetermined length and includes opposite end portions. The particular portion has a predetermined length which is less than the length of the base portion, to be positioned between the opposite end portions of the base portion.
A hollow portion may be formed between the particular portion and the base portion.
The base portion may be formed into a flat board.
The base portion may be formed to be channel shaped. The particular portion is disposed outwardly of the base portion.
The base portion may further includes a specified surface formed between the opposite side portions and opposed to the subject. The particular portion comprises a layer extending throughout the specified surface of the base portion.
The base portion may be cylindrical or semi cylindrical.
The particular portion may comprise a layer extending circumferentially of the base portion when the base portion is cylindrical or semi cylindrical.
According to the invention, there is also provided a cleaning apparatus including the pressure pad. The base portion is deformed and curved to be convex when being formed into a flat board. The particular portion is disposed outwardly of the base portion. The apparatus further includes a support bar including opposite side surfaces and supported by a frame of cleaning unit. The base portion includes the opposite side portions fixed to the opposite side surfaces of the support bar.
An air passage may be formed in the support bar, pressurized air being directed between the pressure pad and the support bar through the air passage so that the pressure pad can be deformed by means of the pressured air to be convex toward the subject.
The subject may comprise a plate cylinder in an offset printing press.
The subject may be an impression cylinder in an offset printing press.
The subject may comprise a paper to be printed.
It is preferable that the cleaning fabric is thick.
Turning now to the drawings,
The pressure pad 2 comprises a particular portion 6 formed on a base portion 8 to protrude from the base portion 8. The base portion 8 has a predetermined hardness. The particular portion 6 has a predetermined hardness which is lower than the hardness of the base portion 8. The base portion 8 is formed of rubber. The particular portion 6 is also formed of rubber.
In the embodiment, the base portion 8 is formed of NBR rubber having a hardness (e.g., shore hardness) of 50 to 60 degrees and a thickness of about 2.5 mm. The particular portion 6 is formed of NBR rubber having a hardness (e.g., shore hardness) of 20 to 40 degrees and a thickness of 2.0 to 4.0 mm. In addition, the particular portion 6 and the base portion 8 are formed integrally with each other by being pressed with a predetermined high pressure and under a predetermined temperature.
Furthermore, the base portion 8 has a predetermined width end includes opposite side portions 10 to be fixed. The particular portion 6 has a predetermined width W which is less than the width of the base portion 8, to be positioned between the opposite side portions 10 of the base portion 8. In addition, the base portion 8 has a predetermined length and includes opposite end portions 12, as shown in
The base portion 8 is formed into a flat board to include a flat back surface and a stepped front surface by which a central portion 14 and transitional portions 16 are formed between the opposite side portions 10, as shown in
The base portion 8 is then deformed and curved to be channel shaped. The particular portion 6 is disposed outwardly of the base portion 8. In this connection, the cleaning apparatus further includes a support bar 18 supported by a frame of cleaning unit. The frame includes side plates 20 connected by a back up bar 22 on which the support bar 18 is mounted to be supported. The base portion 8 includes the opposite side portions 10 opposed to the opposite side surfaces of the support bar 18 when being deformed and curved. In addition, the opposite side portions 10 protrude by the thickness to be fitted into grooves 24 formed in clamp bars 26. The clamp bars 25 and the support bar 18 are fixed to each other by means of screws 28 so that the opposite side portions 10 can be clamped between the clamp bars 26 and the support bar 18 to be fixed to the opposite side surfaces of the support bar 18.
Furthermore, the base portion 8 includes the opposite end portions 12 with which plates 30 are engaged, as shown in
The cleaning fabric 4 is directed to a take up shaft 34 from a supply roll 30 through the pressure pad 2 to be engaged with the particular portion 6 of the pressure pad 2. The cleaning fabric 4 is then nipped between the particular portion 6 and a subject to clean the subject with the cleaning fabric 4, as described below. The subject comprises a plate cylinder 38 in an offset printing press.
In the embodiment, an air passage 40 is formed in the support bar 18 to extend longitudinally of the support bar 18 and open to the pressure pad 2 at positions spaced from each other. Pressurized air is supplied to the air passage 40 from a supply of air through an air hose 42 and a junction 44 which is disposed at the back of the back up bar 22. The pressurized air is therefore directed between the pressure pad 2 and the support bar 18 through the air passage 40 so that the pressure pad 2 can be deformed by the pressurized air to be convex toward the plate cylinder 38, as shown in
The pressurized air is then discharged through an air passage 46 shown in
The cleaning fabric 4 may be fed in the direction in which the plate cylinder 38 is rotated when the cleaning fabric 4 is nipped between the particular portion 6 and the outer surface of the plate cylinder 38, to wipe and clean the outer surface of the plate cylinder 38 by means of the difference in speed of the plate cylinder 38 and the cleaning fabric 4.
In the embodiment, the plate cylinder 38 includes a printing plate put thereon. The printing plate includes an ink repellent silicon layer which is peeled off partially by laser. The cleaning apparatus cleans the outer surface of the plate cylinder 38 to remove silicon particles issued from the silicon layer.
In this connection, it should be recognized that the base portion 8 has the high hardness to keep the particular portion 6 and the cleaning fabric 4 being opposed to the outer surface of the plate cylinder 38. The cleaning fabric 4 can therefore be reliably nipped between the particular portion 6 and the outer surface of the plate cylinder 38 to clean the outer surface of the plate cylinder 38 with the cleaning fabric 4. In addition, the particular portion 6 has the low hardness lower than the hardness of the base portion 8, as described above. The cleaning fabric 4 is therefore pressed not hard but softly against the printing plate by the particular portion 6. Accordingly, the printing plate cannot be scratched and damaged with the silicon particles sandwiched between the cleaning fabric 4 and the printing plate. The particular portion 6 results in a cushion effect on the printing plate.
In addition, the base portion 8 has the hardness (e.g., shore hardness) of 50 to 60 degrees and the thickness of about 2.5 mm, as described above. These values are suitable to make the pressure pad 2 deformed by the pressurized air and keep the particular portion 6 and the cleaning fabric 4 being opposed to the outer surface of the plate cylinder 38. The particular portion 6 has the hardness (e.g., shore hardness) 20 to 40 degrees and the thickness of 2.0 to 4.0 mm, as also described above. These values are suitable to make the cleaning fabric 4 pressed not hard but softly against the printing plate by the particular portion 6.
The apparatus is therefore adequate to clean the outer surface or printing plate of the plate cylinder 38 involving the silicon layer and the silicon particles. Unlike the U.S. Patents described above, the apparatus does not need the brush having the special structure, to be low in installation cost. The apparatus does not need the cleaning fabric formed of special fibers, to be low in running cost.
Furthermore, the particular portion 6 has the low hardness which makes the cleaning fabric 4 pressed uniformly against the outer surface of the plate cylinder 38. The low hardness is also helpful for adjustment of the nip width W and the nip pressure with which the cleaning fabric 4 is nipped between the particular portion 6 and the outer surface of the plate cylinder 38.
It should also be understood that the cleaning apparatus may be arranged to keep the pressure pad 2 being deformed by the pressurized air and move the whole cleaning unit toward and from the outer surface of the plate cylinder 38.
The pressure pad 2 may include a hollow portion 47 formed between the particular portion 6 and the base portion 8, an shown in
The particular portion may be formed of fabric and felt and adhered to the base portion 8 formed of rubber.
In general, the cleaning fabric 4 comprises SONTARA No. 8802 of Dupont having a thickness of about 0.32 mm. It is preferable to utilize SONTARA No. 8005 of Dupont having a thickness of about 0.65 mm as the cleaning fabric 4 to result in a cushion effect. In particular, it is required in a printing press for making electronic parts such as liquid crystal glass filters to clean the outer surface of the cylinder in a clean room. In this case, it is preferable to utilize a sponged fabric such as RUBYCELL CLEAN RK-800 of Nissei having a thickness of 0.7 mm as the cleaning fabric 4 to prevent powders from generating.
In another embodiment shown in
In the embodiment, the cleaning apparatus further includes the side plates 20 connected by the back up bar 22 on which the support bar 18 is mounted to be supported, as also in the case of the cleaning apparatus of
The supply roll 36 includes protrusions protruding from the opposite end surfaces thereof. The protrusions comprise a core about which the cleaning fabric 4 is wound. The protrusions may comprise a member extending through the core. The protrusions may comprise members fitted into the core.
The protrusions are engaged with slotted guides 50 fixed to the inner surfaces of the end plates 49. The supply roll 36 is guided by means of the guides 50 to move toward the corner between the vertical portion and the lower bent portion of the back up bar 22 in accordance with the decrease in diameter of the supply roll 36 when the cleaning fabric 4 is supplied. A member 52 is engaged with the outer surface of the supply roll 36 to prevent the supply roll 36 from moving reversely.
The base portion 8 may be formed to be channel shaped, as shown in
In another embodiment shown in
In another embodiment shown in
The base portion 8 may be semi cylindrical, as shown in
The cleaning apparatus of
It should be recognized that the cleaning fabric 4 is pressed not hard but softly against the paper 58 by the particular portion 6 having the low hardness, keeping the paper 58 from being lowered in quality.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2003-117350 | Apr 2003 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 5275104 | Corrado et al. | Jan 1994 | A |
| 5289774 | Stanka | Mar 1994 | A |
| 5519914 | Egan | May 1996 | A |
| 5762000 | Detmers | Jun 1998 | A |
| 5931096 | Detmers et al. | Aug 1999 | A |
| 6061867 | Schorpp et al. | May 2000 | A |
| Number | Date | Country |
|---|---|---|
| 2813672 | Apr 1979 | DE |
| 0435269 | Mar 1991 | EP |
| 7-40530 | Feb 1995 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20040211328 A1 | Oct 2004 | US |
