The present invention relates generally to bottle or container covers, lids, or caps, and, more particularly, relates to a gas-relieving cork removably couplable to a bottle.
Whether it relates to soft-drinks, such as soda, or alcoholic drinks, such as champagne, many drinks are served to consumers in containers with the internal contents under a pressure greater than the ambient environment. Those of skill in the art will appreciate that there are various ways generate this pressure difference. For example, a liquid beverage housed in the container may be infused with a gas such carbon dioxide that is dissolved therein, e.g., carbonated water. When the cap is covered over container to create a substantially hermetic seal, the internal contents become pressured through release of the gas dissolved in the liquid beverage. This container pressurization has been known to cause the cap to eject from the bottle when attempting to remove the cap from the bottle. This cap or cover ejection frequently causes serious injury to either the individual opening the bottle and those surrounding said person. Additionally, the shock of the ejection also causes many users to spill the liquid beverage housed in the container.
Some known lids or caps have been developed to relieve the increased pressure within containers, i.e., bringing the internal pressure of the container toward equilibrium with the outside ambient pressure, typically approximately one bar at sea level. One known device includes a rubber-based member that includes two annular rings or flanges lodged into a distal end of the container, wherein a lower ring includes one or more apertures formed thereon. When the user removes the device, the gas slowly escapes from the inside of the container through the apertures to relieve the internal pressure of the container. Problematically, however, many users remove the device too quickly, which does not give time for the internal pressure of the container to reach equilibrium. Additionally, these devices are also known to become dislodged before use, e.g., during transportation.
Therefore, a need exists to overcome the problems with the prior art as discussed above.
The invention provides a pressure-reducing bottle cap that overcomes the hereinafore-mentioned disadvantages of the heretofore-known devices and methods of this general type and that efficiently, effectively, and safely reduces internal container pressure before a user removes the cap directly coupled thereto.
With the foregoing and other objects in view, there is provided, in accordance with the invention and in combination with a portable and hand-held container having a bottom wall, sidewalls, a container cavity defined by the bottom wall and sidewalls, and a distal end defining a distal opening in fluid communication with the container cavity, an improvement that includes a cap body and valve assembly disposed therein. Specifically, a cap body is removably coupled to the distal end of the container in a hermetically sealed configuration and includes a button disposed on the cap body and has a lower surface. The cap body includes a cap channel defined and surrounded by the cap body, wherein the cap channel has a first channel end and a second channel end opposing the first channel end and includes a gas discharge port defined on an outer surface of the cap body and in fluid communication with the first channel end. The valve assembly is disposed within the cap channel and has a valve stem with a distal valve end and a spring operably configured to bias the valve stem in a direction toward the lower surface of the button. The valve stem has a static position along a stem translation path with the distal valve end disposed proximal to the lower surface of the button and with the valve assembly in hermetically sealed configuration with the cap body to fluidly uncouple the first channel end and the container cavity. The valve stem also includes a gas-evacuation position along the stem translation path with the button in a depressed position directly coupled to the distal valve end to fluidly couple the first channel, the container cavity, and the gas discharge port.
In other embodiments of the present invention, the cap body is removably coupled to the distal end of the container in a hermetically sealed configuration with a muselet retaining a muselet cap, defining a muselet cap aperture, coupled to the cap body. The cap body has a rigid nodule cover disposed within the muselet cap aperture and selectively removably coupled to the cap body. The cap channel is defined and surrounded by the cap body and has a first channel end and a second channel end opposing the first channel end, wherein the valve assembly is disposed within the cap channel and has a valve stem with a distal valve end and a spring operably configured to bias the valve stem in a direction toward the nodule cover. The valve stem has a static position along a stem translation path with the valve assembly in hermetically sealed configuration with the cap body to fluidly uncouple the first channel end and the container cavity and a gas-evacuation position along the stem translation path with the nodule cover selectively uncoupled from the cap body and with the distal valve end in a depressed position to fluidly couple the first channel end, the container cavity, and an ambient environment.
In accordance with another feature, an embodiment of the present invention includes the cap body also having a first end, a second end opposite the first end of the cap body, and a cap length spanning from the first end of the cap body to the second end of the cap body, wherein the button is disposed at the first end of the cap body.
In accordance with yet another feature, an embodiment of the present invention also includes the valve assembly having a valve shoulder disposed at an end of the valve stem and having an outer surface, the outer surface of the valve shoulder seated in a hermetically sealed configuration with the second end of the cap body when the valve stem is in the static position along the stem translation path.
In accordance with an additional feature, an embodiment of the present invention also includes the valve shoulder having a first diameter greater in length than a diameter of the second channel end, a second diameter less in length than the diameter of the second channel end, and a shoulder length separating the first and second diameters, wherein the valve shoulder of a uniform tapered width, i.e., having a linear slope, spanning the shoulder length. In some embodiments, the valve shoulder is of a conical shape and the second end of the cap body is of a conical shape conforming to the conical shape of the valve shoulder.
In accordance with a further feature of the present invention, the button is disposed at the terminal upper end of the cap body.
In accordance with another embodiment of the present invention, a pressure-reducing bottle cover is disclosed that includes a cap body operably configured to removably couple with a distal end of an enclosed container in a hermetically sealed configuration, wherein the cap body includes a first end, a second end opposite the first end of the cap body, and a cap length spanning from the first end of the cap body to the second end of the cap body. The cap body also includes a button disposed at the first end of the cap body and with a lower surface, a cap channel defined and surrounded by the cap body, wherein the cap channel having a first channel end and a second channel end opposing the first channel end, and includes a gas discharge port defined on an outer surface of the cap body and in fluid communication with the first channel end. The assembly also includes a valve assembly disposed within the cap channel, wherein the valve assembly has a valve stem having a distal valve end and a spring operably configured to bias the valve stem in a direction toward the lower surface of the button. The valve stem includes a static position along a stem translation path with the distal valve end disposed proximal to the lower surface of the button and with the valve assembly in hermetically sealed configuration with the cap body to fluidly uncouple the first channel end and the second channel end. The valve stem also includes a gas-evacuation position along the stem translation path with the button in a depressed position directly coupled to the distal valve end to fluidly couple the first and second channel ends and the gas discharge port.
In accordance with a further feature of the present invention, the button is of a deformably flexible material and defines a perimeter recess surrounding the button.
In accordance with the present invention, a method of relieving gas within an internal cavity of a container is disclosed that includes directly coupling an outer surface of a cap body to an internal surface of a distal end of the container to hermetically seal the internal cavity of the container from the ambient environment, wherein the cap body has a button disposed thereon, a gas discharge port disposed above the distal end of the container, and defines and encloses a cap channel with a valve assembly disposed therein and hermetically sealing a portion of the cap cannel with the internal cavity of the container. The method also includes depressing an upper surface of the button until a lower surface of the button reaches and longitudinal translates a distal end of a longitudinally biased valve stem in a stem translation path to fluidly couple the first channel, the container cavity, and the gas discharge port together, thereby discharging a gas housed within the container cavity. The method also includes removing the cap body to expose a distal opening of the container defined by the distal end of the container, e.g., for drinking or pouring by the user/consumer.
Another method relieving internal gas within a container includes the steps of providing a container with a cap body directly coupled, through an outer surface of the cap body, to an internal surface of a distal end of the container to hermetically seal an internal cavity of the container from an ambient environment, wherein the cap body defines and encloses a cap channel with a valve assembly, including a longitudinally biased valve stem with a distal end, disposed therein and hermetically sealing a first channel end of the cap channel with an internal cavity of the container. The process also includes providing rigid nodule cover selectively removably coupled to the cap body and superimposing the first channel end of the cap channel and providing a muselet, having a muselet cap defining a muselet cap aperture, and a wrapper superimposing a portion of the cap body, the muselet cap aperture, and the rigid nodule cover. The process also includes removing a portion of the wrapper and the rigid nodule cover from the cap body to expose the first channel end of the cap channel and the distal end of the valve stem and then depressing and longitudinal translating the distal end of the longitudinally biased valve stem in a stem translation path to fluidly couple the first channel end, the container cavity, and the ambient environment, thereby discharging a gas housed within the container cavity. Lastly, the process may include removing the cap body to expose a distal opening of the container defined by the distal end of the container.
In accordance with another feature, an embodiment of the present invention includes directly and deformably coupling the outer surface of the cap body to the internal surface the distal end of the container.
In accordance with yet another feature, an embodiment of the present invention also includes depressing the upper surface of the button in a parallel, axial, and longitudinal direction opposite a biasing force direction of the longitudinally biased valve stem.
Although the invention is illustrated and described herein as embodied in a pressure-reducing bottle cover, it is, nevertheless, not intended to be limited to the details shown because various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims. Additionally, well-known elements of exemplary embodiments of the invention will not be described in detail or will be omitted so as not to obscure the relevant details of the invention.
Other features that are considered as characteristic for the invention are set forth in the appended claims. As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention, which can be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one of ordinary skill in the art to variously employ the present invention in virtually any appropriately detailed structure. Further, the terms and phrases used herein are not intended to be limiting; but rather, to provide an understandable description of the invention. While the specification concludes with claims defining the features of the invention that are regarded as novel, it is believed that the invention will be better understood from a consideration of the following description in conjunction with the drawing figures, in which like reference numerals are carried forward. The figures of the drawings are not drawn to scale.
Before the present invention is disclosed and described, it is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. The terms “a” or “an,” as used herein, are defined as one or more than one. The term “plurality,” as used herein, is defined as two or more than two. The term “another,” as used herein, is defined as at least a second or more. The terms “including” and/or “having,” as used herein, are defined as comprising (i.e., open language). The term “coupled,” as used herein, is defined as connected, although not necessarily directly, and not necessarily mechanically. The term “providing” is defined herein in its broadest sense, e.g., bringing/coming into physical existence, making available, and/or supplying to someone or something, in whole or in multiple parts at once or over a period of time.
As used herein, the terms “about” or “approximately” apply to all numeric values, whether or not explicitly indicated. These terms generally refer to a range of numbers that one of skill in the art would consider equivalent to the recited values (i.e., having the same function or result). In many instances these terms may include numbers that are rounded to the nearest significant figure. In this document, the term “longitudinal” should be understood to mean in a direction corresponding to an elongated direction of the container and/or insertion direction of the inventive cover with respect to the container.
The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout the separate views and which together with the detailed description below are incorporated in and form part of the specification, serve to further illustrate various embodiments and explain various principles and advantages all in accordance with the present invention.
While the specification concludes with claims defining the features of the invention that are regarded as novel, it is believed that the invention will be better understood from a consideration of the following description in conjunction with the drawing figures, in which like reference numerals are carried forward. It is to be understood that the disclosed embodiments are merely exemplary of the invention, which can be embodied in various forms.
The present invention provides a novel and efficient a pressure-reducing bottle cover that is operably configured to safely and effectively discharge accumulated gas within a container before the cover or cap is removed by the user. Referring now to
With brief reference now in conjunction with
Still briefly referring to
In one embodiment, the valve stem 314 of the valve assembly 312 may include a valve shoulder 328 disposed at an end of the valve stem 314 generally opposing the distal end 316, but positioned proximal to the second channel end 310. More specifically, the valve shoulder 328 includes an outer surface 330 operably configured to be seated in a hermetically sealed configuration with the second end 302 of the cap body 102 when the valve stem 314 is in a static position (shown best in
In another embodiment of the present invention, a valve assembly 400 as depicted in
The body 102 also includes one or more gas discharge ports, e.g., ports 320, 322, defined on an outer surface 324 of the cap body 102. The gas discharge port(s) 320 is in fluid communication with the first channel end 308 to provide an exit for the accumulated gas 108 within an internal cavity 112 of the container 106 when the stem 314 is a gas-evacuation position (shown best depicted in
With reference to
As specifically seen in
Therefore, in one embodiment when in the container is desired to be used, the user may remove all or a portion of the foil wrapper 604, thereby exposing the nodule cover 500 for removal by the user. Said another way, the nodule cover 500 is selectively removably coupled to the top of the cap body 102 when the wrapper 604 is in a removed position along a wrapper removal path. In another embodiment, as best shown in
As discussed above, and with reference to the process-flow diagram depicted in
The process begins at step 800 and immediately proceeds to step 802, which includes directly coupling an outer surface of a cap body to an internal surface of a distal end of the container (as depicted in
When the cap body 102 is coupled to the container 106, the valve assembly 312 may be in the “static” position along the stem translation path 208, wherein with the distal valve end 316 of a stem displacement nodule 336 is disposed proximal to, i.e., at or preferably near (within 1 inch), the lower surface 200 of the button 200 and/or nodule cover 500. In one embodiment the stem displacement nodule 336 will be formed as one piece with the stem 314, and may be of a substantially rigid (also referred to herein as “rigid”) material, e.g., stainless steel, ceramic, or PVC, to effectuate transfer of force caused by the depression of the button 110. In other embodiments, the stem displacement nodule 336 may be coupled to an end of the valve stem 314 with friction fitting, adhesive, or other fastening means. In other embodiments, the stem displacement nodule 336 is preferably rounded or spherical to reduce the likelihood of jeopardizing the structural integrity of the button 110 and/or nodule cover 500. In the static position, the valve assembly 312 is in a hermetically sealed configuration with the cap body 102 to fluidly uncouple the first channel end 308 and the container cavity 112.
In embodiments of the invention utilizing the nodule cover 500 to prevent inadvertent depression of the stem displacement nodule 336, the user will remove a portion of the wrapper and the rigid nodule cover from the cap body to expose the first channel end of the cap channel and the distal end of the valve stem, e.g., the stem displacement nodule 336. As such, cover 500 may rest freely on the platform 1300 in a closed position (shown best in
When the user desires to use a version of the invention with the nodule cover replaced by the button, the user would remove the muselet and/or wrapper to expose the button. Then, the user would depres an upper surface of the button until a lower surface of the button reaches and longitudinal translates a distal end of a longitudinally biased valve stem in a stem translation path to fluidly couple the first channel, the container cavity, and the gas discharge port together, thereby discharging a gas housed within the container cavity. In one embodiment, the amount of force required to flex the button and/or move the nodule/valve stem nodule may be approximately 1-2 lbf to reduce the risk of inadvertent gas emission. Additionally, the depression of the upper surface of the button may be in a parallel, axial, and longitudinal direction opposite the biasing force direction (best represented by arrow 210 in
Again, step 806 may now include safely and effectively removing the cap body to expose a distal opening of the container defined by the distal end of the container for use by the user. Beneficially, the cap body 102 may be reusable with the container or other containers, thereby providing an effective and efficient solution to reducing safety risks associated with internal pressure build-up. The process may then terminate at step 808.
With reference to
A pressure-reducing bottle cover has been disclosed that includes a cap or cover body that is operably configured to safely and effectively discharge accumulated gas within a container that the cap is coupled to before the cover or cap is removed by the user.
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