The invention relates to the field of valves for compressed gas.
More specifically, the invention relates to pressure reducing devices.
Pressure reducing devices dedicated to high pressure fluids have been used for many years already. Pressure reducing devices allow to use high pressure sources, of for example 300 bar and higher, while remaining compatible with coupled installations that require a lower pressure inlet, of for example 200 bar and lower through the use of specifically made interfaces, i.e. valve delivery port specifically coded for such lower pressures as per applicable regulation/standard.
A fluid's pressure and volume are correlated, as when the pressure increases, the volume decreases. Therefore, pressure reducing devices make the user's tasks easier as more gas can be stored in a higher-pressure vessel while keeping its volume small. Using a pressure reducing device will allow the user to have a desired pressure for the coupled installations that are typically designed for lower pressures, even if the stored fluid has a pressure being over the coupled installation's capacity. So, pressure reducing devices increase either usage autonomy at equivalent size of vessel, or increase portability, by reducing the vessel's size and weight.
These pressure reducing devices are, for example, used in standalone cylinders, as well as bundles and trailers. This feature is concretely achieved by implementing an integrated pressure unit within the cylinder valve body (for instance, main shutoff valve, pressure regulating unit, emergency shutoff valve and safety relief device are integrated in same body), or with separate elements (main shutoff valve, pressure regulating unit, emergency shutoff valve and safety relief device are different objects) within a dedicated gas panel on the bundles, tube trailers, . . . . The downstream end of the pressure reducing device may comprise an outlet valve, or it can be just a simple connection or interface.
The Safety relief device 6 is located downstream of the pressure reducing unit 3 to protect the lower pressure side of the system. The safety relief device 6 can for example be a safety relief valve or a bursting disc, being respectively reversible and single use. The safety relief device 6 is designed to open in case of an unexpected excess pressure being higher than the maximum allowable pressure in the coupled installation is being detected, this excess pressure can for example be due to a failure or malfunction of the pressure reducing unit 3. An outlet interface 5 can be configured in different manners, such as threaded joint, quick-connect, featuring a check-valve, a non-return valve, a shut-off valve. The outlet interface 5 has a determined pressure PN (e.g. 200 bar) which corresponds either to its pressure capability or rating. The fluid passing through the safety relief device is vented either directly to atmosphere or might be collected.
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Having the fluid vented away from the system or stored as it is currently done presents some issues and cannot be accepted under certain circumstances. For instance, the fluid contained might be a flammable medium such as hydrogen or other fluids creating dangerous and/or toxic environments, e.g. ATEX (Atmosphere Explosives).
Indeed, in case of a flammable medium such as hydrogen, a free venting in the atmosphere might lead to generation of an explosive zone if the area is confined or insufficiently vented; this requires an expansive setup by the user, such as gas detection with automatic shutoff, or alternatively a strong ventilation if the mobile is used indoor.
Although the safety relief device can be collected to a complimentary exhaust pipeline or equivalent, it would complicate the connection process to the installation by requiring additional setups and extra handling steps, for example extensive safety checks, relying on a procedural barrier.
Moreover, safety relief devices are mechanical components and are therefore prone to failure. Although these devices are designed to be highly reliable, malfunctions and defects should always be taken into consideration.
Solutions to the above-mentioned issues do exist, such as implementing an automatic valve, e.g. pneumatic, upstream or downstream of the pressure reducing unit as well as a pressure sensor and/or switch downstream. In the case of implementing external logics such as a PLC (programmable logic controller), any sensed pressure increase would lead to a closing of the automatic valve. This type of technology would require extra external energy, for example compressed dry air (CDA) for valve actuation or electricity to manage a PLC and a solenoid. This solution would not be satisfactory in many situations, and the quality-price ratio is low.
Another solution to the above-mentioned issues would be to make the coupled installation self-protected by installing a compliant safety relief device at the inlet of installation, which would still need connection to a relevant exhaust line. This solution would be implemented at excessive costs.
As it has been discussed, there is a need for a safe, simple, and easy to use pressure reducing device to avoid any endangerment of people and work environment.
To this end, it is proposed a pressure reducing device comprising an upstream end configured to be connected to a pressurized gas source and a downstream end configured to be connected to a coupled installation and comprising:
So, the invention solves the above-mentioned problems by implementing a failure safe feature on the pressure reducing device (PRD) that prevents any release of fluid to the atmosphere while requiring no external energy and no extra components such as a PLC system. In case of failure, the pressure increases in the PRD will lead to a spontaneous shutoff of the feeding flow, fully protecting the downstream coupled installation by shutting down the pressure source.
The emergency shutoff valve will get actuated by the overpressure released through the safety relief device (SRD) in case of failure of the pressure reducing unit (PRU). So, instead of releasing the overpressure fluid to atmosphere, the invention allows to advantageously and safely shut down the gas stream.
A first variant would be that the operational fluid circuit of the pressure reducing device may comprise a residual pressure valve. Having a residual pressure valve (RPV) may help the emergency shutoff valve (ESOV) engage more quickly when the SRD is open by keeping a small amount of pressure stored in the RPV.
A second variant of the invention would be that the residual pressure valve may comprise the emergency shutoff valve. Using the residual pressure valve as the emergency shutoff valve would save space as well as reduce the complexity of the fluid circuits used.
A third variant of the invention would be that the pressure reducing valve may also comprise a non-return valve. A non-return valve (NRV) will allow the fluid to flow through it in only one direction. It also always maintains a positive pressure in the system, while preventing any unwanted material from inadvertently being backed into the previous components of the PRD. The non-return function would allow to balance pressures in case of backflow from downstream as well as keeping the emergency shutoff valve closed by stopping the backflow to come back to the ESOV.
A fourth variant of the invention would be that a non-return valve may be comprised in the emergency shutoff valve. Having a NRV in the ESOV would also save space on the operational fluid circuit.
A first option of the invention would be that the safety relief device comprises a bursting disc. A bursting disc (BD) is a sacrificial part as it has a one-time-use membrane that fails at a predetermined pressure. If the BD is opened, or more precisely burst, a simple replacement can be executed and maintenance on PRD becomes simple.
A second option of the invention would be that the safety relief device comprises a safety relief valve. A safety relief valve (SRV) will reduce costs as well as remove the need to have access to extra parts (compared to the use of a BD). The safety relief valve is reversible, and the system could easily be reset.
A fifth variant of the invention would be that the safety relief device and the emergency shutoff valve may be connected through a fluid connection, said connection comprising a reset valve. A reset valve will allow to release the pressure when the SRD has been opened and that the ESOV is closed. The reset valve allows a quick and easy reset of the PRD by purging the relief fluid circuit downstream of the SRV.
The pressure reducing device may be a one-way valve. Such a PRD is used for fluid delivery only, and is for example a bundle.
The pressure reducing device may also be a two-way valve. In that case, the PRD would allow both delivery and filling through either an external neutralization process for single ported valves or through implementation of a dedicated filling port, for example for standalone cylinders or bundles featuring a single valve.
A sixth variant of the invention would be that the pressure reducing device may comprise a bleeding valve. A bleeding valve allows minute amounts of fluid to be released in case of leak, for example from elastomeric ring seals, to avoid any pressure build up on the ESOV, which could otherwise hinder the ESOV's expected function. The bleeding valve could be comprised in the relief fluid circuit.
A seventh variant of the invention would be that the relief fluid circuit comprises a flap may be leaning against the bleeding valve. When the ESOV is closed, the flap will automatically close as well to avoid any release of fluid to the atmosphere.
In a preferred embodiment of the invention, a central part of the residual pressure valve comprises a first piston being mobile in a middle chamber, and the residual pressure valve has three connections:
In this embodiment, a middle chamber is made in the central part of the RPV for the fluid returning from the SRD to the RPV, in case the SRD is opened. When the SRD is opened, the first piston is pushed towards the outlet valve, being the coupled installation's inlet, to close the system.
The central part of the residual pressure valve may also comprise a second piston, the middle chamber being delimited by the first piston and the second piston, and in the open position of the safety relief device, the bleeding valve is closed by the second piston. The second piston would put the bleeding valve's flap in place or be pushed towards the bleeding valve in order to deny any pressure evacuation from the bleeding valve when the SRD is open.
The invention also related to a device for storing and supplying compressed gas comprising a fluid source and a pressure reducing device comprising any of preceding characteristics.
The invention is further elucidated in the appending figures and figure description explaining preferred embodiments of the invention. Note that the figures are not drawn to scale. The figures are intended to describe the principles of the invention.
Unless stated otherwise, a same element appearing on different figures presents a single reference.
Furthermore, the terms “first”, “second”, and the like in the description and in the claims, are used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order.
A fluid flows from a starting point of a fluid circuit to an end point of a circuit, passing through parts of the fluid circuits, e.g., valves. Positions may be referred to as downstream or upstream of a certain part. “Upstream” is used to describe a position on the circuit, in or before the said part with respect to the direction of the fluid flow whereas “downstream” is used to describe a position on the circuit in or after the said part with respect to the direction of the fluid flow.
A Safety relief device (SRD) 6 is also connected to the system to detect any overpressure in the PRD 1. Such an overpressure downstream of the PRU 3 can for example be caused by a malfunctioning PRU 3, a failure of the PRU 3 or a setting error. The SRD 6 will open itself when an overpressure is detected (when subjected to an overpressure) and therefore, the fluid would pass through the open SRD 6. The relief fluid circuit 102 prevents any release of fluid outside of the PRD 1 as it is connected to an emergency shutoff valve (ESOV) 4. The ESOV 4 is used and configured to close the system when the SRD 6 is opened, by receiving the overpressure from the relief fluid circuit 102.
An outlet interface 5 may be placed downstream of the PRD 1 and is used to let the fluid go out of the PRD 1 and to go to a coupled installation. A gas filter 13 may also be added to the PRD 1, preferentially upstream of the PRU 3. Such a gas filter may be used to filter out any unwanted particles in the system, such as dirt or rust particles.
All or some of the operational fluid circuit 101, relief fluid circuit 102, main shutoff valve (MSOV) 2, emergency shutoff valve (ESOV) 4 and outlet interface 5 may be integrated into a common body configured to be removably connected to a fluid source 2 (or separate bodies fluidly connected together). In particular, the pressure reducing device components might be integrated in valve block for gas cylinder and/or bundles. For example, a body or block might contain at least one or several among: pressure regulator 3, part of operational circuit 101, emergency shut-off valve 4, interface 5, pressure relief circuit 2, safety relief device 4, relief fluid circuit 102, burst disc.
An overpressure is defined as a pressure being higher than the limit allowable pressure PL of the coupled installation, PL being between PA+5% and PA+500% and/or between PN+5% and PN+500%, preferably +20%, PA and PN are generally comprised between 200 bar and 300 bar, depending on the coupled installation capabilities. That is to say, when the pressure downstream the pressure reducing unit 3 is abnormal (above the pressure capability PN of the outlet interface 5 and/or exceeds the maximum pressure PA of the pressure reducing unit 3 to a predetermined value such as +5% to 500% and preferably +20%) the safety relief device 6 is automatically opened, and the emergency shutoff valve 4 closed.
The SRD 6 can, for example, be a bursting disc 601 (BD), a safety relief valve 602 (SRV), balanced bellows, or power actuated, but the SRD 6 is preferentially a BD or a SRV.
A first embodiment is represented on
A second embodiment is represented on
A third embodiment of the invention is represented on
A fourth embodiment of the invention is represented on
On
The PRD 1 may have a NRV 8, and its position may vary. In addition, the number of non-return valves found in the PRD 1 may be more than one.
A fifth embodiment of the invention is represented on
The RPV 7 can be used as an emergency shutoff valve, by connecting the SRD back to the RPV 7 through the relief fluid circuit 102. As stated earlier, the NRV 8 shown on
A sixth embodiment of the invention is represented on
A seventh embodiment of the invention is represented on
A reset valve 9 is placed downstream of the SRV 602. The reset valve 9 is used to collect the overpressure at the back of the ESOV when the SRV 602, or more generally the SRD, is open. The reset valve is used to easily reopen the system by purging the zone downstream of the SRD and to the back of the ESOV (upstream).
The emergency shutoff valve 4 and/or the residual pressure valve 7 may use gaskets and/or seals such as O-ring seals, said gaskets and/or seals being prone to leak. These leaks would be minimal but might need consideration. Therefore, the PRD 1 may comprise a bleeding valve 10, as shown on
The RPV 7 may also comprise a second piston 703, and the middle chamber 701 would be delimited by the first piston 702 and the second piston 703 on each side, and that in the open position of the safety relief device 6, the bleeding valve 10 is closed by the hinged flap 1001 as it is being pushed by the second piston 703 and is extending itself on the bleeding valve 10.
When the safety relief device 6 is open, the first piston 702 is pushed by the first springs 7021 as well as the pressure released to the middle chamber, said first piston 702 being pushed towards the outlet interface 5 in order to close the operational fluid circuit 101. Similarly, when the SRD is open, the second piston 703 is pulled away by the overpressure fluid released by the SRD to allow the flap 1001 to close the bleeding valve 10. A second springs 7031 could be used to reopen the bleeding valve 10.
While the invention has been described in conjunction with specific embodiments thereof, it is important to note that combinations of embodiments is feasible and may be considered.
Number | Date | Country | Kind |
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21179536 | Jun 2021 | EP | regional |
This application is a 371 of International Application No. PCT/EP2022/065496, filed Jun. 8, 2022, which claims priority to European Patent Application No. 21179536, filed Jun. 15, 2021, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/065496 | 6/8/2022 | WO |