1. Background to the Invention
The field of the invention relates to the release of pressure, e.g. steam pressure, especially product processing systems, and in particular for systems for the processing or treatment of food products. More specifically, the field of the invention relates to steam peeling, especially steam peeling systems, more particularly steam peeling apparatus including a steam peeler pressure vessel. The present invention is specifically directed to pressure relief or reduction arrangements for steam exhaust from a steam peeler pressure vessel, as well as arrangements for environmental treatment of steam exhaust or discharge from a steam peeler pressure vessel.
2. Description of the Prior Art
Reference is made to Applicant's International Patent Application No. PCT/IE 01/00076, Publication No. WO/A/01/93704, in which there is described a pressure vessel for steam treatment of product to be peeled in a steam peeling system. The rotatable pressure vessel has substantially the shape of a sphere with opposed flattened side surfaces. Internal lifting features enable entraining and raising of product relative to the axis of the rotation of the pressure vessel during such rotation. Internal regions closed off against ingress of steam during product treatment define steam savers. A product treatment system incorporating the rotatable pressure vessel may also include a batcher for delivery of product to be peeled. There may be provision for accelerated pressure drop on completion of a peeling operation, as well as arrangements for minimising release of entrained solid matter and/or odours in exhaust steam. Control features of the system enable unproductive displacement of the pressure vessel to be minimised.
In a known valve arrangement for controlling release of steam from a peeling pressure vessel on completion of a peeling operation, a balanced pressure valve is held closed against the steam pressure in a non-rotatable pressure vessel during the peeling operation. Discharge of the steam pressure is enabled by release of the biasing valve-closing force, so that the valve opening action is assisted by the force of the steam exiting from the pressure vessel.
It is an object of the invention to provide a pressure release arrangement, especially for a product processing system. It is a particular object of the invention to provide further improved arrangements for accelerating pressure relief in a steam peeling system. Yet another objective of the invention relates to effecting improvements in the manner of exhausting steam to atmosphere in a steam peeling system.
According to a first aspect, the invention is directed to a valve for enabling release of pressurized steam from a pressure vessel, the valve comprising a displaceable closure member which, in its closed disposition, is maintained in said closed disposition by exposure to the pressure of the steam within the pressure vessel.
The closure member may be displaceable between said closed disposition and an open disposition by a double-acting actuator. Said double-acting actuator may comprise an air-driven piston/cylinder device. The closure member may be mounted at one axial end of a spindle extending between the closure member and said actuator. The valve body suitably comprises gland packing through which said spindle extends.
In a preferred embodiment of the valve of the invention, the valve member is mounted for substantially metal-to-metal contact with a valve seat portion, without interposition of any sealing element. The closure member may have a face portion which is intechangeably secured to the remainder of the closure member. The valve may also comprise a replaceable seat portion for engagement by the face portion of the closure member, the seat portion being likewise interchangeably secured to a valve body portion in the seat region.
The closure member is suitably mounted for substantially vertical displacement between said closed disposition and an open disposition thereof. In a particular construction of the valve according to the invention, the nominal flange size of the valve body at the steam exit side is substantially greater than the nominal flange size of the valve body at the steam entry side. Thus there is a commensurate increase in valve body size between the steam entry and exit locations with a corresponding enlargement of steam flow area through the valve, thereby providing an enhanced expansion effect for steam passing through the valve.
In a second aspect, the invention is directed to a product treatment system comprising a valve as specified above, wherein the valve is mounted for release of pressurized steam into an expansion region substantially at the point of entry of steam into said expansion region.
In a further aspect, the invention may encompass a product treatment system comprising a pressure vessel, an expansion region for receiving pressurised steam discharged from the pressure vessel at the end of a steam treatment phase of said product treatment, and a solids trap, said solids trap being in communication with the expansion region to receive steam at a substantially reduced pressure as compared with the steam pressure on initial entry into the expansion region, along with any entrained solid matter.
The product treatment system according to this further aspect may also specifically comprise a valve according to the first aspect of the invention for enabling release of pressurised steam from said pressure vessel into said expansion region.
In the product treatment system according to the invention, said solids trap suitably acts in a cyclonic manner. The product treatment system may further comprise an exhaust stack communicating between said solids trap and atmosphere, said stack including noise reduction means. The noise reduction means may be defined by a stack region of enlarged cross-section transverse to the direction of exhaust flow, said enlarged cross-sectional region comprising a plurality of spaced-apart perforated plates each disposed tranversely to said direction of exhaust flow.
In any product treatment system according to the invention, said pressure vessel for product treatment may be rotatable, but the features of the invention, and in particular the valve according to the first aspect of the invention, are also applicable to non-rotatable or static pressure vessels, and also to pressure vessels for situations other than product treatment, where expedited but controlled release of pressure in required.
The product treatment system and valve of the invention are however especially suited to product treatments such as steam peeling.
The invention will now be described with reference to the accompanying drawings, of which FIGS. 1 to 4 and 8 correspond to FIGS. 7 to 9, 15 and 23 respectively of WO-A-01/93704.
In detail:
The top view of
The 10 inch inlet flange diameter to the expansion valve 57 together with the provision of a comparable diameter and exhaust flow area at the flange of the single exhaust port 46 of vessel 1 represents a very substantial increase in the diameter and area of the steam exhaust port or passage from the vessel 1 as compared with the maximum values hitherto in general use for rotatable steam peelers of comparable capacity. Specific dimensional ratios between vessel 1 volume in litres and exhaust port area are quoted in WO-A-01/93704.
The expansion valve 57 is exposed to pressurised steam during peeling and opens directly into the expansion vessel 21 at the appropriate time. The use of as large an expansion chamber 21 as possible means that discharge directly to atmosphere is to a significant degree simulated. Environmental regulations generally prohibit or exclude the possibility of direct discharge to atmosphere. For this reason, it is necessary to interpose an expansion chamber 21. Nonetheless the desirability remains of achieving the maximum possible rate of pressure drop into the expansion chamber 21.
As shown schematically in
There is thus substantially instantaneous reduction in pressure in the steam peeler vessel 1 when exhaust takes place. By substantially instantaneous is meant a pressure drop taking place within a time period which is typically less than 1 second. By mounting the exhaust valve 57 substantially directly on or at the decompression or expansion vessel 21, the invention provides for substantial maximisation of the possible or available pressure drop. The exhaust vessel 21 and expansion valve 57 are accordingly effectively combined, for optimisation of the pressure drop. There is no lengthy separate duct communicating between expansion valve 57 and chamber 21. There is therefore effectively instant exhaust via the exhaust valve 57 and the very short steam exhaust path or line 14 from the peeling vessel 1 to the expansion vessel or chamber 21.
In an alternative construction, there may be substantially exact balance between the closing force exerted by piston 35 and the opening pressure prevailing on the element 17. The valve can then be held closed by the air actuator 19. While the biasing pressure required of the air motor 19 to hold the valve 11 closed is modest, the air motor 19 is nonetheless required in this arrangement to be continually active to ensure that the valve 11 remains closed against the steam pressure. Despite the balanced pressure structure, reverse action of the air motor 19 is also required in order to actuate opening of the valve 11 for release of steam from the pressure vessel, along with simultaneous or prior release of the steam pressure on piston 35.
The arrangement is effective but suffers from a number of disadvantages, in particular relating to the necessity for regular maintenance. Preservation of appropriate sealing (seal 25) between the valve element 17 and the valve seat requires regular maintenance attention. If the air motor 19 is continually active, it is particularly subject to wear and tear, while the presence, within the valve body 12, of a balanced pressure cylinder 36, piston 35 and piston seal (reference 38), again represents a portion of the system requiring scheduled maintenance attention.
Thus the valve 61 of the invention is self-sealing during pressurisation and is held closed by the steam pressure. Metal-to-metal contact is provided between the valve seat 63 and the valve disk 67. This arrangement provides a self-cleaning effect at the valve seat 63. The air piston 71 is active for generally approximately 0.25 seconds to effect the valve opening action. While the valve element 67 requires to be displaced against the steam pressure, as compared with the pressure-assisted opening of the prior art, rapid movement of the element 67 against the pressure is readily achieved by suitable selection of the dimensions of the air motor 69, in particular piston 71 and cylinder diameter, and of the air pressures used. No difficulty has been experienced in experiments in opening the valve of the invention within the required brief time period, even against full steam pressure. Effectively the valve of the invention operates by brute force and does so in a fully successful manner.
Service experience has shown that any wear arising at the valve seat 13 is substantially uniform, this being attributed to uniform velocity of exiting steam around the full periphery of the valve element 67 during the expansion stage. This uniformity of flow also enhances the self-cleaning effect. Service experience has also shown that the gland packing 72 is almost maintenance free. In extended experimental use, no gland leakage was exhibited and only the most minimal adjustment was required. No replacement of the gland packing 72 was required over an extended period of experimental operation. The absence of gland wear is attributed to the substantially instantaneous pressure drop, which takes place in less than one second. Experimental investigations suggest that seat damage and gland damage in discharge valves for steam in which there is possible carry-over of solids are largely confined to the period when these solid residues pass through the valve. In the arrangement of the invention, such residues arrive only at the end of the discharge period when the pressure has already fallen significantly and the speed at which any residues impinge on valve surfaces and components is therefore diminished. Furthermore, the valve spindle 68 in the region which co-operates with the gland packing 72 when the valve is closed is not exposed to residue impact during the discharge period. When the valve 61 is pressurised, the valve components, including the spindle 68 and the valve-inward region of the gland packing 72 are exposed only to static pressure. Also, during this stage of the operation, the steam is clean. Thus damage due to solids carry-over cannot arise during the pressurisation period.
In the embodiment shown, the lower end of the valve element (cone 67b and lead face 67c) is provided to be replaceable. The seat 63 is also defined by a replaceable annular ring 65, both of these interchangeable elements suitably being bolt-on fittings. Differential hardness may be provided as between these components. The seat ring 64 may for example be significantly harder than the co-operating engaging lower region 67b, 67c of the valve element 67. An exemplary material suitable for this purpose is stellite, but a diversity of alternative substances may be employed. Differential hardness means that one material will wear more quickly than the other. Thus initial edge or line contact between the frustoconical lower part 67b of the valve element 67 and an initially sharply-defined edge region or corner of the seat 63, becomes modified with ongoing wear to a more extensive surface contact. However, the nature of this wear is such that good seating characteristics of the valve 61 will be maintained throughout its life. Any progressive wear is automatically compensated for by increased travel of the valve element 67, without any specific adjustment being required.
Thus a particular point of novelty of the present invention in this specific embodiment is the use of replaceable elements for the valve trim, i.e. the combination of valve element 67 and seat 63. The demountability and ready replaceability of these parts of the pressure relief valve assembly 61 enables economy in maintenance to the extent that when limits of wear are ultimately reached, the active components of the valve 63 can be replaced without the necessity to replace either the complete valve body 62 or all of its moving parts, or to demount the valve body 62 for rectification work.
In the preferred arrangement shown in
Thus the valve construction of the invention provides an operationally effective arrangement, which suffers only to the most minimal extent from carry-over of residues, and is proof against significant damage of any catastrophic nature even from those residues which are carried over. The valve of the invention may be applied to pressure relief in any product treatment system, whether using a static or displaceable (rotating) pressure vessel, and may be used with or without the particularly favoured arrangement described above with reference to a specific embodiment, in which there is a dimensional increase between valve entry and exit. The valve of the invention may be deployed in arrangements in which a different dimensional relationship applies between steam entry and exit. It may also be applied to controlled release of steam pressure in any context, not necessarily limited to product treatment.
Condensate accumulating on floor 73 collects at sump 74. Optional baffle 75 is located between the steam entry point and the discharge duct or stack 28. Baffle 75, where provided, extends downwards at an acute angle from the roof of the chamber 21 towards the stack 28 region of the chamber 21 in the direction of the exit point where steam leaves the chamber 21 and enters the stack 28.
The discharge stack 28 does not exit directly from the expansion chamber 21 proper, but rather from a solids trap 78, defined by a hopper-type structure communicating with the expansion chamber 21 by way of a duct 79 of large dimensions. The stack 28, again of large cross-sectional area, exits from an upper region 81 of this solids trap, but has a downwardly projecting flange or extension 82 extending in part into the solids trap 78, so that steam or vapour exiting from the expansion chamber 21 is required to follow a convoluted path from the upper steam entry region 81 of the solids trap 78 initially in a downwards direction, to turn around the edge of the downwardly projecting flange or extension 82 and then discharge upwards through the stack 28.
As shown more particularly in
The provision of an independent solids trap 78, operating entirely independently of the expansion vessel 21, has proven particularly effective. In the primary expansion tank 21, pressure typically drops from around 20 bar at entry to 0.15 bar gauge towards the exit point, in other words slightly above atmospheric.
This continuing positive pressure is sufficient to bring about effective solids removal in the second stage 78. The relatively low ongoing pressure of steam and residue reaching the separator 78 means that the solids velocity is then low enough for effective solids separation, such as by cyclonic action. Because of the relatively low velocity, but combined with adequate ongoing progressive movement, almost all solids are removed in the separator and there is minimal carry-over to the stack.
Single stage pressure reduction combined with solids removal is less effective, in that the steam velocity in such a combined operation may be excessive for satisfactory removal of solids. Thus the low speed cyclone provided by the arrangement of the present invention is particularly effective in solids separation.
It is also possible for the solids removal unit 78 to be physically displaced to a location significantly removed from the location of the steam blow-down tank 21. Thus the pressure chamber 21 may be located within a factory building and the solids removal unit 78 located for example externally of the building. Duct 79 may therefore be substantially longer than the diagrammatic indication of
In a further aspect of the invention,
Number | Date | Country | Kind |
---|---|---|---|
2003/0015 | Jan 2003 | IE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IE04/00003 | 1/12/2004 | WO | 8/16/2005 |