The present invention relates to a pressure relief device for an inflatable tire, in particular a vehicular tire. The device is intended to release air from the tire when the pressure in the tire exceeds a certain threshold value or to prevent excess air from being forced into the tire during inflation thereof.
Various pressure relief devices for inflatable tires have been proposed in the prior art. US Pat. No. 3,830,249 discloses a device in which a pressure relief ball is maintained in a seated position by a force applied by a compression spring until the air pressure within the tire exceeds a set pressure. When the set pressure has been exceeded, the pressure relief ball is unseated from the body, and surplus air escapes from the tire via the pressure relief device.
U.S. Pat. No. 4,660,590 is concerned with an inflation pressure regulator with a substantially friction-free flexing seal arrangement within a housing of the regulator which bypasses the tire when the pressure within the tire reaches a predetermined level. A sealing section of a flexure member is normally urged into sealing contact with a seat surface owing to the force exerted against the flexure member by a spring/ring combination. When the tire has been inflated to the pressure rating of the regulator, the pressure in a fist chamber in the housing will exert sufficient force against the upper face of the flexure member to cause a flexing in a portion thereof and a consequential movement of the sealing section away from the seat surface, allowing air to escape via an exhaust aperture.
A further device is known from U.S. Pat. No. 6,125,694, which discloses an audibly reporting pressure-relief, automatic tire assembly for use in interaction with preexisiting valve core stems on a tire.
The pressure relief device of the invention generally comprises:
It is an object of preferred embodiments of the present invention to provide a pressure relief device which can be mass produced with little variation in the threshold pressure. It is a further object of preferred embodiments of the invention to provide a compact device which causes reduced inertial imbalance of a tire to which the device is mounted, as compared to known devices. It is a further object of preferred embodiments of the invention to provide a pressure relief device which is resistant to wear and tear. It is a still further object of preferred embodiments of the invention to provide a device which allows for a variable threshold pressure level, or various embodiments of which may be manufactured with variable threshold pressures while maintaining low production costs.
Accordingly, the device of the present invention is characterised in that the overpressure valve comprises:
It will be appreciated that the provision of a ring-shaped resilient member, the properties and dimensions of which define the first predetermined pressure level, allows for easy variation of the first predetermined pressure level, as the threshold pressure level may be changed by replacing the resilient member with another resilient member. If a user of the device of the invention does not wish to replace the resilient member with another one, he/she may alternatively exchange the entire device with another device which is provided with a resilient member corresponding to a pressure level according to the user's choice. As ring-shaped resilient members may be produced in large numbers with high manufacturing accuracy and yet at low costs, preferred embodiments of the invention offer a cheap, but efficient alternative to known devices.
Moreover, the physical dimensions of preferred embodiments of the device of the invention, in particular a longitudinal dimension thereof, i.e. a dimension which extends transversely to the circumference of a tire when the device is mounted on a valve of a tire, may be relative small, as there is no need for one or more longitudinally extending coil springs arranged to maintain a relief member in a seated position. This in turn causes reduced inertial imbalance of a tire to which the device is mounted, as compared to known devices.
Those dimensions and properties of the resilient member which define the threshold pressure level may for example include the elasticity of the material or composition from which the member is made, the distortion of the member, and the thickness of the material or composition of the member. The mutual positioning of the air conduit and the ring-shaped resilient member may also influence the threshold pressure level, and a width of the ring-shaped resilient member as well as a cross-sectional area of the air conduit may also influence the threshold pressure level.
It should be understood that the air conduit and the chamber may be constituted by the same, i.e. by one single cavity, bore or cut-out in the housing.
In order to protect the resilient member against dirt and physical impacts, such as axial forces, the resilient member may be arranged in a reduced diameter section of the outer surface portion. The reduced diameter section may also serve to ensure that the resilient member is always mounted in its correct position or at least reduce the risk of mounting the resilient member in a wrong position. The air conduit preferably extends through the body in the reduced diameter section. Further protection of the resilient member and/or of a portion of the body may be obtained by covering at least a top portion of the body with a protective cover or cap. The protective cover or cap may also serve to protect the inflation valve in the body, which is accessible from the outside via a passage or opening in the body. Preferably, the cover is releasably connected to the body, so that it may be removed for inflation of the tire.
In addition to the resilient member, there may be provided a further closure means in the overpressure valve, e.g. a spring element exerting a closing force on a closure element, e.g. a distorted compression spring arranged centrally within the body, so that the closure element opens at a second predetermined pressure level. For example, the closure element may be in contact with an inner collar portion in the body, so that air is not allowed to flow into the housing, unless the air pressure in the tire exceeds the second predetermined pressure level. When the air pressure exceeds the second predetermined pressure level, the spring is compressed, and the closure element lifts off the collar, and air is allowed to flow into the chamber. In some embodiments of the invention, the threshold pressure level at which the closure element opens, i.e. the second predetermined pressure level, is larger than the threshold pressure level of the ring-shaped resilient member, i.e. the first predetermined pressure level. This ensures that air may flow out of the device to its surroundings immediately when the closure element opens. Alternatively, the threshold pressure level of the closure element is smaller than the threshold pressure level of the resilient member, so that the conduit to the exterior environment does not open immediately upon opening of the closure element. In yet further embodiments, the two threshold pressure levels are substantially equal. The resilient member and the further closure means ensure that if one of them is defect, e.g. when the spring or the resilient member is broken, then the other one will still work. Furthermore, one of the two closure means may be arranged to emit an acoustic signal, e.g. a whistling tone when air passes therethrough, whereas the other one may be provided to obtain the desired opening/closing function.
In case the overpressure valve is defect, e.g. in case the resilient member is blocked, it may be desirable that the device comprises a failsafe means for ensuring that air may escape out of the device in order to prevent pressure from building up in the device with the risk of exploding the device or the tire which is being inflated. One such failsafe means may e.g. comprise a weakened section in the body, the properties of which are such that it breaks at a pressure which is higher than at least one of said first and second predetermined pressure level. For example, a section of the body's outer wall may have a reduced thickness, so that the wall breaks at a certain pressure.
In order to release a stem of a tire valve, the device may preferably include a pin which is arranged to be able to slide axially in a first passageway in the body, sliding of the pin being caused by an adequate tire inflation device, such as a pump or compressor. The pin may thus be able to slide between a first position in which it cannot release the stem of the tire, and a second position, in which it can release the stem. Air may, for example, pass past the pin and into the tire in an annular passage extending along an outer circumference of the pin. Alternatively, the body may define a bypass passageway through which air may pass during inflation of the tire, the bypass passageway being preferably offset from the pin. In the latter embodiment, requirements for manufacturing tolerances are less strict than in embodiments, in which air is to pass along the outer circumference of the pin. The pin may also be used to seal the inner of the device against dust from the exterior environment. Accordingly, the pin may define a head portion at that end of the device which is remote from the tire when the device is mounted to the tire, the head portion being arranged such that it abuts an inner collar portion of the body when the pin is in its first position.
A bottom portion of the body preferably defines a cavity for receiving a valve of the tire centrally within the body, the cavity most preferably defining a threaded portion for screwing the device onto a threaded portion of a tire valve. A top portion of the body may be adapted to connect the inflation valve in the body to an inflation device, such as an air inflation nozzle. In order to ensure a short longitudinal extent of the device, the air conduit is preferably arranged radially displaced with respect to the cavity near the bottom portion.
As mentioned above, the first predetermined pressure level, i.e. the threshold pressure level of the device, may be varied by exchanging the resilient member with another resilient member having different properties. However, the pressure level may also be varied by a pressure adjusting system for varying the predetermined threshold pressure level, for example means for varying a cross-sectional area of the air conduit and/or means for varying a distortion of the resilient member.
In order to notify a user when the predetermined threshold pressure level has been reached or exceeded during inflation of the tire, there may be provided means for emitting an acoustic signal or means for emitting an optical signal when the air pressure in the chamber has reached or exceeds the predetermined pressure level. In one embodiment, the acoustic signal is generated as a whistling tone generated by excess air flowing past the resilient member. Once the excess air has escaped, excess air will no longer flow past the resilient member, and the whistling tone will stop. Alternatively, there may be provided electronic means, e.g. in the form of an electronic pressure sensor coupled to a light-emitting means or an electronically controlled sound source.
The invention further provides a kit comprising a plurality of pressure relief devices, wherein the devices define different predetermined pressure levels. Preferably, each device in the kit is easily identifiable by a user, so that each individual device in the kit may be associated with a particular pressure level. For example, the resilient member of each individual device of the kit may define a coloured outer surface portion, with the outer surface portions of the respective resilient members of the devices being coloured differently, and the kit may further comprise a list of colours and corresponding pressure levels. Alternatively or additionally, the predetermined threshold pressure level of each device of the kit may be indicated on a visible surface of the device.
In a further aspect there is provided a combination of a pressure relief device as disclosed herein and an inflatable tire. The pressure relief device may be permanently integrated with the tire, for example with a stem of the tire, e.g. to form one integrated unit, or it may be releasably attached to the stem of the tire. The invention also provides a rim for an inflatable tire, the rim comprising a pressure relief device according to the invention, the pressure relief device being optionally integrated a valve for inflation of the tire. Further, the invention provides a wheel comprising such a rim and an inflatable tire.
The invention will now be further described with reference to the drawings, in which:
The pressure relief device 100 of
The pressure relief device is operated as follows: the device is screwed onto an outer surface portion of a tire valve 132 by means of the threaded portion 120 of the insertion element 118, the tire valve 132 being thereby received in the cavity 116. An inflation device, such as an air hose nozzle, which is connected to a pressurized source, is then attached to the upper portion of the body 102, with a stem of the inflation device (not shown) contacting the pin 104. The pin 104 is thereby pressed downwards until a flange portion 105 thereof abuts a surface 103 (see
The pressure relief device is operated as follows: the device is screwed onto an outer surface portion of a tire valve 132 by means of the threaded portion 220, the tire valve 132 being thereby received in the cavity 216. An inflation device, such as an air hose nozzle, which is connected to a pressurized source, is then attached to the upper portion of the body 202, with a stem of the inflation device (not shown) contacting the pin 204. The pin 204 is thereby pressed downwards until a flange portion 205 thereof abuts a surface 203 (see
In the embodiments of
The device 300 of
Similar to the previously described embodiments, the device 400 of
A yet further embodiment is shown in
The body of any embodiment of the device according to the present invention may be manufactured entirely from a plastics material, such as by moulding, or from any suitable metal or metal alloy, such as brass, steel or stainless steel, or aluminium, there being optionally provided a surface coating to the materials. Disposable embodiments are preferably manufactured from a plastics material, for example a material having a hardness which is low enough to ensure that the threaded portions 120, 220, 420 and 520 are damaged after a single or very few uses. This ensures that the device is only used once or few times, so that the resilient member 130, 230, 330, 430, 530 is not worn to such an extent that the threshold pressure is significantly influenced by wear on the resilient member.
Number | Date | Country | Kind |
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PA 2003 01640 | Nov 2003 | DK | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DK04/00763 | 11/4/2004 | WO | 11/21/2006 |