Patent Application
20220349124
The inventive embodiments relate to a method for dilution for a pressure screen and a related pressure screen.
Pressure screens equipped with rotors and screen baskets or screen plates are commonly used to screen out impurities from fiber suspensions. In such a screening process, there is a certain thickening effect on the screening surface (perforated or slotted screen basket or screen plate) due to a certain filtration effect. The most common used screens are basket type screens operating under an outflow principle, which means inside of a perforated or slotted basket there is a rotor, which continuously cleans the screening surface at a certain distance.
Many different shapes and profiles of rotors are available on the market, but all of them in common focus on creating pressure and suction pulses towards the screening surface.
However, thickening happens over the height of the basket. Typically, as the height position within the device decreases (i.e., at positions closer to the reject outlet), the consistency or density of the material increases. Those skilled in the art understand that the reject has the highest consistency or density and the accept has the lowest consistency or density. This is actually an unwanted effect that limits the capacity of the device, and additionally increases the power required for operation, and thus overall energy consumption, because when the consistency increases, fewer fibers can pass the screen basket and friction increases the power required for operation.
In the state of art, there are measures to reduce this thickening by either adding dilution water into the reject area, or adding water in certain parts/areas directly into the screening zone.
Adding water into the screening zone usually involves complicated structures. Dilution water added to the reject area is usually in an amount within a range of 20-40% of the reject flow by volume. Usually, when the dilution water amount is above 40% of the reject flow, the motor load increases due to reject flow restriction in the screening zone caused by the fact that the dilution water is added into the reject room below the screening area (screen basket). In that case the dilution water only reduces the consistency in the reject room of the screen and not in the screening zone between rotor and basket. In other words, when dilution water flows towards the screening zone, due to the high consistency in the screening zone, it is hard for the dilution water to flow deeper into the screening zone to actually reduce the consistency. Thus, it is observed in the art that, when adding water in an amount of above 40% of the reject flow, the water will primarily flow via the “short cut” (path of least resistance) to the reject outlet of the screen instead of entering the screening zone and diluting the reject material in the screening area. This phenomenon usually leads to the screens overloading.
Another pressure screen is provided with reference to
Hence, it would be useful to provide a continuous dilution as simple and cost effective as possible without negatively influencing the screen operation.
In the disclosed embodiments, dilution water is added as widely used at the reject area; however, the amount of dilution water dosage differs and provides a significant advantage. As mentioned above, if dilution water reaches more than 40% of the reject flow, screen operation becomes difficult, power is increased and plugging and motor overloading is commonly observed. However, with the disclosed embodiments, it has been found that if the dilution water amount is even higher than the reject flow by volume, the thickening factor keeps decreasing and the motor load even comes down.
Therefore, to solve the above-mentioned technical problem, a method for dilution for a pressure screen is provide. The pressure screen comprises a rotor rotating inside a screen with a distance to the screen. Feeding stock is supplied into a screening zone formed by the spacing between the rotor and the screen. Some feeding stock goes through the screen into an accept area to become accept, and the remaining feeding stock is discharged into a reject area as reject flow. The amount of the dilution water added into the reject area is 0.8 to 3.5 times by volume, preferably 1.6 to 2.2 times of the amount of the reject flow, depending on the screening stage and the supply.
In this way, the reject rate is reduced, which means smaller and/or lesser latter stages will be used, thus leading to lower power consumption and reduction of cost of operation. Additionally, such a high volume of dilution water lowers the consistency in screening zone, thereby also reducing risk of plugging.
In another embodiment, a pressure screen is provided and comprises a dilution water adding apparatus configured for adding dilution water directly into the reject area of the pressure screen. The amount of the dilution water added into the reject flow is 0.8 to 3.5 times by volume, preferably 1.6 to 2.2 times of the amount of the reject flow.
It should be understood that the effect depends significantly on the rotor design itself. In a preferred embodiment, features for enhancing the distribution of the dilution water in the screening zone are provided on the rotor. It has been found that ribs or similar protruding structures provided on the front and back side of the foils on the rotor may enhance the distribution of the dilution water in the screening zone, and thus the rotor shows very stable operation even at a reject rate below 5%.
As shown in in the section of the pressure screen 100 of
As shown in
In this embodiment, pipelines like those shown as reference numeral 80 in prior art system of
As can be seen from the exemplary systems shown in
The above discloses non-limiting preferable embodiments of this invention. Those skilled in the art can make adaptations and applications according to these teachings, and such adaptations and applications will be within the spirit and scope of this invention disclosed herein. Therefore, it will be understood that the specific embodiments do not define the spirit and scope of this invention, which is defined by the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202110482017.5 | Apr 2021 | CN | national |
