1. Field of the Invention
This invention relates to dual screw-type motors and pumps in general, and, in particular, to both dry and lubricated vacuum pumps, pneumatic and air-conditioning compressors, hydraulic pumps, pneumatic motors, and hydraulic motors.
2. Description of Related Art
The prior art includes a number of efforts to produce effective screw-type rotor pumps and motors. In some rare cases, the rotor is tapered and the flights of the screw portion are graduated so as to be wider at one end.
Perhaps most typical of these special cases is the pump described in U.S. Pat. No. 6,672,855 issued to Michael Henry North on Jan. 6, 2004 and illustrated in
A similar earlier effort is described in U.S. Pat. No. 6,019,586 which discloses a screw compressor/pump including a graduated, contracted screw portion. The patent refers to “an inner cone tapered towards a suction port side”, and a rotor chamber “defining an outer cone tapered toward the discharge port side, thus forming a gradationally contracted cavity between the spiral groove and the conical wall surface of the rotor chambers.” The result is a pump/compressor which provides for volume compression as well as a shortening of the rotor and shaft. This design appears to improve pump sealing characteristics somewhat, but the patent reference only states that “the helix tooth has its top land surface approximating very closely to the inside wall of the rotor chamber to minimize the clearance and gas leakage.”
Of possible lesser relevance is the device described in U.S. Publication US 2001/0041145 A1, which discloses a vacuum pump including a body, a pumping chamber, and tapered rotors.
The general state of the art can also be found in the following: U.S. Pat. Nos. 4,952,125; 6,129,534; 6,217,305; and, 6,375,135. Note also the following U.S. Publications: 2001/0024620 A1; 2001/0041145 A1; and, 2001/0051101 A1. In addition note the following patent applications or references: Japanese Patent/Application 2001/304,156; 2000/073,976; and, 01267384. Also European application number 1130263 A1 and French patent number 2684417A1.
There tends to be the following shortcoming with regard to the foregoing prior art for screw-type pumps and motors:
First, they often have poor sealing characteristics, resulting in excessive energy consumption and lower pumping efficiency. This especially becomes a problem over time, because the gaps between enmeshed screws become larger as friction wears the screws against each other.
Second, they tend to have large rotor size and shaft sizes compared to their pumping capacities. Pump/motor size to output ratio is thus an issue.
Third, while some of the cited tapered screw pumps have limited volume compression, standard screw pumps have no volume compression along the rotor length. This makes it difficult to use such pumps/motors for gas applications, and also requires more power consumption than a pump which achieves compression along the rotor.
Fourth, such pumps/motors tend to have limited pressure differential for low viscosity flows.
The device described in U.S. Pat. No. 6,672,855 and some others attempt to address some of these issues, and while such inventions are useful, their versions still suffer from other significant drawbacks:
First, the pump designs do not relieve pressures within the pump that exceeds the high-side pressure. At the start of pump operations, when both sides are at the same pressure, the pump internally may develop pressures higher than the “high pressure” side. This causes a large loss of efficiency, and diminishes the seal which slows down pumping action. U.S. Pat. No. 6,672,855 suggests the use of an electronic regulator to reduce shaft speed at the initial stages of pump operation to minimize the problem, but at the cost of slower pumping speed.
Second, the outer cone, i.e. “thread diameter” taper described in U.S. Pat. Nos. 6,672,855 and 6,019,586 both work against optimal sealing efficiency. As the pumps operate, the pressure differential from the high side to the low side will naturally tend to push the screws out of the block, i.e. the rotor chamber. With respect to vacuum pumps, at the start of the pumping cycle, the intra-cavity pressure is higher than the output pressure (atmospheric pressure); thus the problem is exacerbated. The inventions described in U.S. Pat. Nos. 6,672,855 and 6,019,586 both include a truncated cone with the wider diameter at the inlet, i.e. low, pressure side. In a two dimensional view, the block is a trapezoid with the longer length at the inlet side. The outlet, i.e. high, pressure side tends to force the rotors out of the block, which reduces sealing characteristics between the block edge and the threads.
While both such prior art devices can adequately handle the pressure differential required for vacuum pumps (about 14.7 psi or 760 mmHg), both are unfit for pumping across much larger pressure differentials. In gas compressors, for instance, the pressure differential could be as large as 5,000 psi.
The present invention comprises a tapered screw pump/motor in which both the inner cone, i.e. root, and the outer cone, i.e. thread, diameters increase when progressing from the low pressure to the high pressure sides of the device. The result is that the screw axes are not parallel, as is common in the prior art. This configuration of the block and screws now use the pump/motor's pressure differential to enhance sealing properties. This results in a pump/motor which can achieve pressure differentials much greater than those found in the prior art.
The pitch of the screw threads of the present invention varies across the length of the rotors. The pitch change is quite steep compared to that found in existing tapered screw machines. By achieving volume compressions comparable to or exceeding that of existing prior art pumps/motors by using fewer threads, a shorter, more compact pump size is achieved. This present invention can achieve volume compression ratios ranging from 1:1 to 15:1.
The present invention also introduces the concept of pressure relief valves/devices within the rotor cavities. Prior art devices acknowledge the problem of having “too many compressive forces across the screw mechanism” but seek to mitigate the problem by adding electronic devices to reduce pumping speeds (and thus yielding a slower output) for the starting interval. Pressure relief valves maximize pump efficiency by reducing internal pressure. When the compressive forces exceed the high pressure side, the relief valves open and lower the pump internal pressure to essentially the same pressure of the high side. In a vacuum pump, this allows for a greater volume differential for the same sized motor.
The invention may be more fully understood by referring to the following drawings.
During the course of this description like numbers will be used to identify like elements according to the different views that illustrate the invention.
As previously discussed,
A pump 10 according to the preferred embodiment of the invention is illustrated in
The construction of the first and second rotors 22 and 24, respectively, are very similar. First rotor 22 includes a tapered core 30, a large end 32 and a small end 34. A first spiral flight 36 progresses from the low pressure, side 26 to the high pressure side 28. The spiral flight 36 is thickest closer to the low pressure end 26 and becomes more narrow as it progresses towards the large end 32 near the high pressure side 28. First rotor 22 includes a spiral outer edge 38 that contacts the walls 16 of the first cavity. A spline receiving cavity 40 is located inside of the long axis of the first rotor 22. Spline receiving cavity 40 is intended to accept a spline attached to shaft 82 as shown in
The second rotor 24 has a structure almost identical to that of the first rotor 22 except that it has a thread twist of the opposite hand from the first rotor 22 and it is not connected to a drive shaft 82. Similar to rotor 22, the second rotor 24 includes a tapered core 50 which is widest at its large end 52 and smallest at its small end 54. Second rotor spiral flight 56 surrounds the core 50 and travels in a hand opposite from the spiral flight 36 on the first rotor 22 but meshes therewith in a relatively tight sealing arrangement. The spiral flight 56 includes an outer surface 58 that contacts wall 20. A spline receiving cavity 60 is located along the long axis of the second rotor 24. The small end face 54 includes a larger outer segment 64, a small inner segment 66, and a pair of “S” shaped transition zones 68.
A plurality of relief valves 70 connected to relief passages 72 are shown in
As shown in
With the foregoing environment in mind, the pump version 10 and the motor version 100 of the present invention can be fully understood.
The arrangement of the elements in
The preferred embodiment of the motor version 100 includes a motor block 112 and a first cavity 114 having first cavity walls 116. The motor block 112 also includes a second cavity 118 having second cavity walls 120. A first rotor 122 is fit snugly in the first cavity 114 making sealing contact with the walls 116. Similarly, a second rotor 124 is fit snugly in the second cavity 118 making sealing contact with cavity walls 120. As is true also of the pumping embodiment 10, the motor 100 includes a low pressure side port 126 and a high pressure side port 128.
The first rotor 122 includes a first tapered core 130, a large end 132, and a small end 134. A first spiral flight 136 surrounds the tapered core 130. The outer edge 138 of the spiral flight 136 contacts walls 116. A spline 142 is received in cavity 140 in the first rotor 122. at Small end low pressure face 134 includes a larger outer segment 144, a smaller inner segment 146, and a pair of “S” shaped transition zones 148.
Similarly, the second rotor 124 is virtually identical to the first rotor 122, except that the direction of spiral flights 156 are opposite from those of spiral flights 136. The second rotor 124 includes a tapered core 150, a large end 152 and a small end 154. The second rotor spiral flight 156 includes an edge 158 that contacts the walls 120. A second rotor spline 162 is received in the spline cavity 160 in the second rotor 124. Like the first rotor 122, the second rotor 124 includes a small end having a large outer segment 164, a small inner segment 166, and a pair of “S” shaped transition zones 168.
As shown in
There are some fundamental aspects of the invention which do not vary by specific application.
While the invention has been described with reference to the preferred embodiments, it will be appreciated by those of ordinary skill in the art that modifications can be made to the structure and operation of the invention without departing from the spirit and scope thereof as a whole.
This application claims the priority of provisional U.S. application Ser. No. 60/660,224 filed Mar. 10, 2005 and entitled “The Tapered Screw Pump” by Alan Notis, the entire contents and substance of which are incorporated in total herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US06/08524 | 3/9/2006 | WO | 00 | 8/24/2007 |
Number | Date | Country | |
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60660224 | Mar 2005 | US |