The disclosure relates to a pressure vessel for liquid mixing, a liquid mixing equipment comprising the pressure vessel, a liquid mixing system comprising the pressure vessel or the liquid mixing equipment, a method for preparing a solution using the pressure vessel, the liquid mixing equipment or the liquid mixing system, a corresponding control system and a corresponding computer readable program carrier.
It is known that, in many fields, for example in the medical field, it is necessary to prepare solutions according to well-specified dosages in order to carry out specific treatments. Such is for example the case of dialysis solution for dialysis treatment. The dialysis treatment is a process for purifying blood of a person whose kidney is not working normally.
Nowadays, the dialysis solution is often prepared just before dialysis sessions. To do so, solid substance for example in a form of powders, granules or tablets or mixtures thereof is placed in a container and can be dissolved by liquid, for example reverse osmosis (RO) water to obtain a solution which may be a dialysis solution or an intermediate solution for preparing the dialysis solution. For example, liquid concentrates like bicarbonate and sodium saturated solution can be prepared online from the corresponding solid substances. During the dissolving process, refilling of the liquid into the container is controlled to obtain a desired solution flow toward a downstream dialysate mixing path.
The container may be made of rigid or soft plastic material. For the soft container, the refilling process can be done by a pressure-controlled method. Specifically, the soft container is first filled with the liquid and followed by refilling cycles based on predetermined upper and lower fluid pressure set points.
However, the pressure-controlled method cannot be used for the rigid container in a closed hydraulic system design. When the liquid in the closed container is dispensed to the dialysate mixing path, excessive pressure change will act on a downstream liquid concentrate pump, which may damage the concentrate pump and lead to a mixing error.
In view of at least one of the problems existing in the prior art, an object of the present disclosure is to provide a pressure vessel for liquid mixing, a liquid mixing equipment comprising the pressure vessel, a liquid mixing system comprising the pressure vessel or the liquid mixing equipment, a method for preparing a solution using the pressure vessel, the liquid mixing equipment or the liquid mixing system, a corresponding control system and a corresponding computer readable program carrier.
For achieving this object, according to a first aspect, provided is a pressure vessel for liquid mixing, comprising: a housing; a deformable member configured to define a chamber in combination with at least one portion of the housing; an inlet port fluidly communicated with the chamber; an outlet port fluidly communicated with the chamber; an elastic biasing means configured to interact with the deformable member to make a volume of the chamber variable; and an air detection means configured to detect the presence of air within the chamber.
According to an optional embodiment of the present disclosure, the deformable member is formed by a flexible diaphragm; and/or the inlet port and the outlet port are disposed opposite to each other.
According to an optional embodiment of the present disclosure, the elastic biasing means comprises a spring, preferably a conical coil spring, or is configured in a manner of compressed gas, preferably compressed air; and/or the air detection means comprises a pair of air detection electrodes extending into the chamber.
According to an optional embodiment of the present disclosure, an inner space of the chamber is configured to generate a fluid flow for facilitating hygiene control in a cleaning and/or disinfection process; and/or the elastic biasing means is adjustable to regulate the volume of the chamber in operation.
According to an optional embodiment of the present disclosure, the inner space of the chamber is compressed by a force of the elastic biasing means to some extent at an initial stage; preferably, the inner space of the chamber is configured to have initially a U-shaped section along a direction of the elastic biasing means acting on the deformable member and extending the inlet port and the outlet port, and a bottom portion of the U-shaped section is defined by the deformable member.
According to an optional embodiment of the present disclosure, the air detection means is disposed adjacent to an outer end of a first leg of the U-shaped section;
and/or the inlet port is disposed adjacent to a corner between the first leg and the bottom portion of the U-shaped section; and/or the outlet port is disposed adjacent to a middle point of a second leg of the U-shaped section opposite to the first leg.
According to a second aspect, provided is a liquid mixing equipment comprising the pressure vessel described above.
According to a third aspect, provided is a liquid mixing system comprising the pressure vessel described above or the liquid mixing equipment described above.
According to an optional embodiment of the present disclosure, the liquid mixing system further comprises: a canister, in particular a rigid canister, for receiving a substance to be dissolved or diluted by a first liquid to prepare a solution, preferably a saturated solution, wherein the outlet port of the pressure vessel is fluidly connected to the canister; and a mixing chamber fluidly connected to the canister to receive the solution; preferably, the inlet port of the pressure vessel is positioned higher than the outlet port of the pressure vessel in an operation state.
According to an optional embodiment of the present disclosure, the liquid mixing system further comprises: a first flow path fluidly connected to the inlet port of the pressure vessel to allow for filling the canister with the first liquid via the first flow path and the pressure vessel; and/or a second flow path fluidly connected to the canister to allow for filling the canister with a second liquid;
and/or a third flow path fluidly connected to the canister to allow for transferring the solution to the mixing chamber; and/or a fourth flow path fluidly connected to the mixing chamber to supply a third liquid to the mixing chamber.
According to an optional embodiment of the present disclosure, the liquid mixing system further comprises: a pressure detection means configured to detect a pressure within the first flow path; a first valve disposed in the first flow path upstream of the pressure detection means; and an air exhausting means fluidly connected to the first flow path between the first valve and the pressure vessel.
According to an optional embodiment of the present disclosure, the air exhausting means comprises a second valve and an air outlet; and/or the canister has a top and a bottom in the operation state, and the pressure vessel is fluidly connected to a top inlet port of the canister to allow for filling the canister with the first liquid via the top of the canister.
According to an optional embodiment of the present disclosure, the liquid mixing system further comprises a third valve disposed in the second flow path; and/or the second flow path is configured to allow for filling the canister with the second liquid via the bottom of the canister.
According to an optional embodiment of the present disclosure, the liquid mixing system further comprises: a solution pump disposed in the third flow path to pump the solution to the mixing chamber; and/or a fourth valve, preferably a check valve, disposed in the fourth flow path.
According to an optional embodiment of the present disclosure, at least two of the first flow path, the second flow path and the fourth path are fluidly connected to a common liquid source; and/or at least one of the first liquid, the second liquid and the third liquid is reverse osmosis water; and/or the substance is in form of powder, granules, tablets or mixtures thereof; and/or the substance comprises sodium chloride and/or bicarbonate, in particular sodium bicarbonate.
According to a fourth aspect, provided is a method for preparing a solution by using the pressure vessel described above, the liquid mixing equipment described above or the liquid mixing system described above, comprising: detecting presence of air within the chamber of the pressure vessel; exhausting the air through the pressure vessel or out of the liquid mixing system in case of the presence of the air; and executing liquid supply through the pressure vessel to obtain the solution.
According to an optional embodiment of the present disclosure, the method further comprises: keeping a liquid pressure of the pressure vessel within a predetermined range.
According to an optional embodiment of the present disclosure, the method further comprises: stopping liquid supply toward the pressure vessel when the liquid pressure is within the predetermined range; and/or executing liquid supply toward the pressure vessel until the liquid pressure of the pressure vessel goes beyond the predetermined range.
According to a fifth aspect, provided is a control system configured to control the liquid mixing system described above to execute the method described above.
According to a sixth aspect, provided is a computer readable program carrier storing program instructions, wherein the method described above is implemented when the program instructions are executed by a processor.
According to the present disclosure, the solution pump is allowed to draw the solution in a substantially constant flow toward the mixing chamber so as to obtain the solution having a desired concentration. In addition, the solution pump is allowed to operate at a relatively stable pressure, which is very advantageous.
The disclosure and advantages thereof will be further understood by reading the following detailed description of some preferred exemplary embodiments with reference to the drawings in which:
Some exemplary embodiments of the present disclosure will be described hereinafter in more details with reference to the drawings to better understand the basic concept of the present disclosure.
According to an aspect of the present disclosure, herein firstly proposed is a pressure vessel for liquid mixing.
As shown in
According to an exemplary embodiment of the present disclosure, the deformable member 111 of the chamber 11 is able to be formed by a flexible diaphragm. Preferably, the inlet port 12 and the outlet port 13 are able to be disposed opposite to each other, as shown in
As can be seen from
According to an exemplary embodiment of the present disclosure, the elastic biasing means 14 is able to be configured to comprise a spring 141, preferably a conical coil spring, as shown in
As another exemplary embodiment of the present disclosure, the elastic biasing means 14 also is able to be configured in a manner of compressed gas, for example compressed air, filled into a chamber 17 defined by a second portion 162 of the housing 16 and the deformable member 111 of the chamber 11.
According to an exemplary embodiment of the present disclosure, the air detection means 15 is able to be configured to comprise a pair of air detection electrodes 151 (only one of which is shown in
When liquid, for example RO water is filled into the chamber 11 so as to increase pressure within the chamber 11 through the inlet port 12, the deformable member 111 will be displaced toward the elastic biasing means 14 so as to make the volume of the chamber 11 become bigger, and vice versa.
As shown
In particular for medical applications, it may be desired that the chamber 11 is allowed to be cleaned easily, for example before use. To this end, according to an exemplary embodiment of the present disclosure, an inner space of the chamber 11 is configured to be able to generate a fluid flow for facilitating hygiene control in a cleaning and/or disinfection process. For example, the inner space of the chamber 11 is able to be configured to have no dead zone which cannot be cleaned easily.
Preferably, the inner space of the chamber 11 is able to be compressed by a force of the elastic biasing means 14 to some extent at an initial stage.
As shown in
According to an exemplary embodiment of the present disclosure, as also can be seen from
According to an exemplary embodiment of the present disclosure, the elastic biasing means 14 is able to be configured to be able to be adjusted to adjust the volume of the chamber 11 in operation. Specifically, elastic deformation characteristics of the elastic biasing means 14 is allowed to be adjusted so as to change deformation characteristics of the deformable member 111 at the same pressure within the chamber 11, thereby changing the volume of the chamber 11 in operation.
As further shown in
According to another aspect of the present disclosure, further proposed is a liquid mixing system comprising the pressure vessel 1.
Below, the liquid mixing system will be described.
As shown in
The substance is allowed to be in a form including powder, granules, tablets or mixtures thereof. Further, the substance comprise bicarbonate, in particular sodium bicarbonate, and/or sodium chloride.
According to an exemplary embodiment of the present disclosure, the liquid mixing system 2 further comprise a first flow path 23 fluidly connected to the inlet port 12 of the pressure vessel 1 to allow for filling the canister 21 with the first liquid via the first flow path 23 and the pressure vessel 1. In the embodiment shown in
According to an exemplary embodiment of the present disclosure, the liquid mixing system 2 further comprise a second flow path 25 fluidly connected to the canister 21 to allow for filling the canister 21 with a second liquid.
According to an exemplary embodiment of the present disclosure, the liquid mixing system 2 further comprise a third flow path 26 fluidly connected to the canister 21 to allow for transferring the liquid concentrate to the mixing chamber 22.
According to an exemplary embodiment of the present disclosure, the liquid mixing system 2 further comprise a fourth flow path 27 fluidly connected to the mixing chamber 22 to supply a third liquid to the mixing chamber 22.
Preferably, at least one of the first liquid, the second liquid and the third liquid is water, for example RO water. When the first liquid, the second liquid and the third liquid are the same liquid, they are allowed to be supplied from the same source, for example the source 24, as shown in
According to an exemplary embodiment of the present disclosure, the liquid mixing system 2 further comprise: a pressure detection means 28 configured to detect a pressure within the first flow path 23; a first valve 29 disposed in the first flow path 23 upstream of the pressure detection means 28; and an air exhausting means 30 fluidly connected to the first flow path 23 between the first valve 29 and the pressure vessel 1.
Preferably, the air exhausting means 30 comprise a second valve 301 and an air outlet 302. Air is allowed to be exhausted via the air outlet 302 by opening the second valve 301.
According to an exemplary embodiment of the present disclosure, the canister 21 is able to have a top 211 and a bottom 212 in the operation state, and the pressure vessel 1 is able to be fluidly connected to a top inlet port 213 of the canister 21 to allow for filling the canister 21 with the first liquid via the top 211 of the canister 21.
Preferably, the liquid mixing system 2 further comprise a third valve 31 disposed in the second flow path 25.
Preferably, the second flow path 25 is able to be configured to allow for filling the canister 21 with the second liquid via the bottom 212 of the canister 21.
According to an exemplary embodiment of the present disclosure, the liquid mixing system 2 further comprise a concentrate pump 32 disposed in the third flow path 26 to pump the liquid concentrate to the mixing chamber 22.
Preferably, the liquid mixing system 2 further comprise a fourth valve 33, preferably a check valve, disposed in the fourth flow path 27, in order to only allow for flowing of fluid toward the mixing chamber 22.
The liquid mixing system 2 has been described above illustratively in connection with
According to a further aspect of the present disclosure, proposed is a method for preparing a desired solution using the liquid mixing system 2, at least comprising: detecting presence of air within the chamber 11 of the pressure vessel 1; exhausting the air out of the liquid mixing system 2 in the presence of the air; and executing liquid supply through the pressure vessel 1 to obtain the desired solution.
According to an exemplary embodiment of the present disclosure, the method further comprise: keeping a liquid pressure within the pressure vessel 1 within a predetermined range.
According to an exemplary embodiment of the present disclosure, the method further comprise: stopping liquid supply toward the pressure vessel 1 when the liquid pressure within the pressure vessel 1 is within the predetermined range.
According to an exemplary embodiment of the present disclosure, the method further comprise: executing liquid supply toward the pressure vessel 1 until the liquid pressure within the pressure vessel 1 reaches a upper limit, for example 130 mbar, of the predetermined range, when the liquid pressure within the pressure vessel 1 is below a lower limit, for example 100 mbar, of the predetermined range.
In order to better understand the operation of the liquid mixing system 2, it will be described in connection with the embodiment as shown in
In a second operation phase as shown in
During the second operation phase, the pressure within the first flow path 23 is monitored by the pressure detection means 28. When the pressure within the first flow path 23 drops to be below the lower limit, for example 100 mbar, of the predetermined range, the first valve 29 is opened to refill the chamber 11 of the pressure vessel 1 with the first liquid until the pressure within the first flow path 23 reaches the upper limit, for example 130 mbar, of the predetermined range. The above processes repeat to deliver the desired solution downstream from the mixing chamber 22.
It may be understood from the above by the skilled person in the art that keeping the pressure within the first flow path 23 within the predetermined range allows the concentrate pump 32 to draw the saturated liquid concentrate in a substantially constant flow toward the mixing chamber 22 so as to obtain the desired solution having a desired concentration. In addition, the concentrate pump 32 is allowed to operate at a relatively stable pressure, which is very advantageous.
According to a further aspect of the present disclosure, proposed is a control system configured to control the liquid mixing system 2 to execute the method described above.
According to another aspect of the present disclosure, proposed is a computer readable program carrier storing program instructions therein, wherein the method described above is achieved when the program instructions are executed by a processor.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the disclosure. The attached claims and their equivalents are intended to cover all the modifications, substitutions and changes as would fall within the scope and spirit of the disclosure.
The present application is the national stage entry of International Patent Application No. PCT/CN2019/128343, filed on Dec. 25, 2019, the disclosure of which is incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2019/128343 | 12/25/2019 | WO |