The present invention relates generally to pressure washers. More specifically, the present invention relates to pressure washers that are capable of spraying chemicals from a container.
One embodiment relates to a pressure washer that includes a prime mover, a pump driven by the prime mover, and a sprayer receiving a flow of water from the pump. The sprayer includes a sprayer housing, a first fluid reservoir coupled to the sprayer housing, a second fluid reservoir coupled to the sprayer housing, a chemical selector coupled to the sprayer housing and movable between a first chemical position and a second chemical position, a high pressure selector coupled to the sprayer housing and movable between a high pressure position and a chemical spray position, and a nozzle assembly in communication with the chemical selector and the high pressure selector.
Another embodiment relates to a pressure washer spray gun that includes a handle, a trigger operable by a user to selectively open a valve, a first fluid reservoir, a second fluid reservoir, a chemical selector movable between a first chemical position, a second chemical position, and a no-chemical position, a high pressure selector movable between a high pressure position and a chemical spray position, and a nozzle assembly in communication with the chemical selector and the high pressure selector.
Another embodiments relates to a pressure washer spray gun that includes a fluid reservoir, a chemical selector movable between a chemical position and a no-chemical position, a high pressure selector movable between a high pressure position and a chemical spray position, and a nozzle assembly in communication with the chemical selector and the high pressure selector and including a high pressure insert and a chemical insert. When the high pressure selector is arranged in the high pressure position, the high pressure insert is not in fluid communication with the chemical selector.
Alternative exemplary embodiments relate to other features and combinations of features as may be generally recited in the claims.
The disclosure will become more fully understood from the following detailed description, taken in conjunction with the accompanying figures, in which:
Before turning to the figures, which illustrate the exemplary embodiments in detail, it should be understood that the present application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
Referring generally to the drawings, a pressure washer is shown and described that includes a spray gun and a lance. The lance receives high pressure fluid (usually water) from the spray gun and includes three fluid reservoirs (e.g., chemical reservoirs), a nozzle assembly, and a chemical manifold that selectively connects one of the three fluid reservoirs to the nozzle assembly. The lance also includes a chemical selector that a user can manipulate to select which of the three reservoirs is connected to the nozzle assembly, and a high pressure selector that the user can manipulate to actuate the nozzle assembly between a high pressure mode where high pressure fluid is sprayed and no chemical is entrained in the spray, and a chemical spray mode where a chemical held within a selected fluid reservoir is entrained in a spray of reduced pressure.
As shown in
As shown in
As shown in
The first fluid reservoir 70 includes a stem 122 defining an opening, a connection recess 126, and a tubing recess 130. The stem 122 is sized to be received in the first fill aperture 94 of the first housing 66a and allows the user to fill the first fluid reservoir 70 with a desired chemical or additive (e.g., a pre-rinse, a detergent or soap, a rinsing agent, a wax). A cap 132 is sized to engage the stem 122 and inhibit liquid from escaping the first fluid reservoir 70 through the stem 122. In one embodiment, the cap 132 includes a duck valve, reed valve, check valve, or other mechanism for allowing air to enter the first fluid reservoir 70 while inhibiting liquid leakage. The connection recess 126 includes a connection aperture 134 (see
The second fluid reservoir 74 and the third fluid reservoir 78 are substantially similar to the first fluid reservoir 70. Like parts on the second fluid reservoir 74 are labelled in the prime series and like parts on the third fluid reservoir 78 are labelled in the double prime series.
The chemical selector 82 includes a chemical manifold 142, a tumbler 146, and an actuator in the form of a first chemical dial 150a and a second chemical dial 150b connected to the tumbler 146 through the first chemical selector aperture 106 and the second chemical selector aperture 114, respectively. The first chemical dial 150a is connected to the tumbler 146 with a first fastener 154a, and the second chemical dial 150b is connected to the tumbler 146 with a second fastener 154b. Generally, the first chemical dial 150a and the second chemical dial 150b are manipulated by the user to move the tumbler 146 to select which fluid reservoir is arranged in fluid communication with the nozzle assembly 90.
A first tube 158 is sized to be connected to the chemical manifold 142 and pass through the grommet 138 of the first fluid reservoir 70 in order to provide fluid communication between the first fluid reservoir 70 and the chemical manifold 142. A second tube 162 is sized to be connected to the chemical manifold 142 and pass through the grommet 138′ of the second fluid reservoir 74 in order to provide fluid communication between the second fluid reservoir 74 and the chemical manifold 142. A third tube 166 is sized to be connected to the chemical manifold 142 and pass through the grommet 138″ of the third fluid reservoir 78 in order to provide fluid communication between the third fluid reservoir 78 and the chemical manifold 142. A fourth tube 170 is sized to be connected to the chemical manifold 142 and to provide fluid communication between the chemical manifold 142 and the nozzle assembly 90.
The high pressure selector 86 includes a first pressure dial 174a and a second pressure dial 174b. The first pressure dial 174a defines a cam profile 178 and is arranged to pass through the first high pressure selector aperture 110. The second pressure dial 174b is structured to be connected to the first pressure dial 174a and extend through the second high pressure selector aperture 118. The first pressure dial 174a and the second pressure dial 174b are sized so that the cam profile 178 is positioned within the nozzle assembly 90 when connected together.
The nozzle assembly 90 includes a nozzle block 182, a high pressure insert 186, a valve seat 190, a valve ball 194 sized to sealingly engage the valve seat 190, a biasing element in the form of a spring 198 biasing the valve ball 194 toward the valve seat 190, a valve plug 202, a valve pin 206 arranged to actuate the valve ball 194 away from the valve seat 190 against the bias of the spring 198, a seal 210 and a backer 212 are arranged to provide a fluid seal between the valve pin 206 and the nozzle block 182, a venturi nozzle 214, a first connector 218 and a second connector 222 structured to connect to the fourth tube 170 and provide fluid communication between the fourth tube 170 and the venturi nozzle 214, a chemical insert 226, a venturi plug 230, and two block plugs 234. A high pressure tube 238 fluidly connects the coupling 62 with the nozzle block 182.
As shown in
The tumbler 146 includes an overmolding 278 with an annular groove 282. The overmolding 278 is sized to sealingly engage the inner bore 242 while allowing the tumbler 146 to rotate within the inner bore 242 between a no-chemical position, a first chemical position, a second chemical position, and a third chemical position. The annular groove 282 is spaced along the tumbler 146 to align with the fourth tube connector 258 and does not seal against the inner bore 242 so that fluid may flow freely within the annular groove 282. A first chemical aperture 286 is arranged through the overmolding 278 and spaced along the tumbler 146 so that the first chemical aperture 286 aligns with the first tube connector 246 when the tumbler 146 is arranged in the first chemical position (see
The tumbler 146 also includes four detent depressions 302 (two are visible in
Keyway features in the form of double D keyways 306 are arranged at both ends of the tumbler 146 and sized to engage the first chemical dial 150a and the second chemical dial 150b. Threaded apertures 310 are arranged to receive the fasteners 154a and 154b to secure the first chemical dial 150a and the second chemical dial 150b to the tumbler 146.
As shown in
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The first bypass bore 334 is arranged transverse to the high pressure bore 318 and provides fluid communication to the actuation bore 322. The plug 234 is sized to threadingly engage and seal the first bypass bore 334.
The actuation bore 322 includes a pin aperture 350 that is in communication with the pressure selector bore 314 and sized to slidingly receive the valve pin 206. A pin sealing aperture 354 is positioned adjacent the pin aperture 350 and is sized to receive the seal 210 and the backer 212 and to support the seal 210 and backer 212 to provide a seal against the valve pin 206 to isolate the pressure selector bore 314 and the actuation bore 322. A downstream cavity 358 is positioned adjacent the pin sealing aperture 354, and an upstream cavity 362 is positioned adjacent to the downstream cavity 358. The upstream cavity 362 is sized to receive the valve seat 190, the valve ball 194, and the spring 198 so that the valve seat 190 abuts the downstream cavity 358 and the valve ball 194 moves to selectively inhibit fluid communication between the upstream cavity 362 and the downstream cavity 358. The valve ball 194 is sized smaller in diameter that the upstream cavity 362 so that fluid flow around the valve ball 194 is provided when the valve ball 194 is in an open position. An actuation plug cavity 366 is sized to receive the plug 202 and to isolate the upstream cavity 362 from the external environment. The first bypass bore 334 is arranged in communication with the upstream cavity 362.
The second bypass bore 338 is arranged transverse to the actuation bore 322 and provides communication between the downstream cavity 358 and the chemical bore 326. The plug 234 is sized to threadingly engage and seal the second bypass bore 338.
The chemical bore 326 includes a threaded aperture 370 sized to receive the plug 230, a primary stream cavity 374 in communication with the second bypass bore 338, a venturi bore 378 sized to receive the venturi nozzle 214, a chemical stream aperture 382 arranged in communication with the venturi bore 378 and transverse thereto, a throat 386 positioned downstream of the venturi bore 378 and the chemical stream aperture 382 and in communication with the vent 330, and a chemical insert aperture 390 sized to receive the chemical insert 226. The chemical aperture 382 is arranged in communication with the fourth tube 170 so that it can selectively receive fluid or chemicals from one of the three fluid reservoirs 70, 74, 78.
As shown in
When the high pressure selector 86 is moved to a chemical spray position, as shown in
Positioning the high pressure selector 86 in the chemical spray position does not actively close the high pressure insert 186 or inhibit flow thereto. Rather, the relative diameters of the jets of the high pressure insert 186 and the chemical insert 226 produces a propensity to flow through the chemical pathway when possible so that no substantial flow exits the high pressure insert 186 when the high pressure selector 86 is in the chemical spray position. Alternatively, the cam/valve arrangement could be replaced with a diverter valve so that no fluid flows out of high pressure outlet.
As shown in
Operation of the lance 58 is described with respect to
The user can then rotate the chemical selector 82 to one of a first chemical position, a second chemical position, or a third chemical position. In alternate embodiments, one, two, four, or more chemical positions and corresponding chemical containers may be provided. The first chemical position aligns the first chemical aperture 286 of the tumbler 146 with the first tube connector 246 so that fluid communication is provided from the first fluid reservoir 70 through the chemical selector 82 and to the nozzle assembly 90. The second chemical position aligns the second chemical aperture 290 of the tumbler 146 with the second tube connector 250 so that fluid communication is provided from the second fluid reservoir 74 through the chemical selector 82 and to the nozzle assembly 90. The third chemical position aligns the third chemical aperture 294 of the tumbler 146 with the third tube connector 254 so that fluid communication is provided from the third fluid reservoir 78 through the chemical selector 82 and to the nozzle assembly 90.
When the chemical selector 82 is arranged in one of the first chemical position, the second chemical position, or the third chemical position and the high pressure selector 86 is arranged in the high pressure position, no chemical is entrained in the fluid flow, and high pressure fluid exits the high pressure insert 186. In other words, when the high pressure selector 86 is arranged in the high pressure position, the position of the chemical selector 82 does not affect the flow of fluid through the lance 58. When the high pressure selector 86 is in the chemical spray position, the vacuum is formed at the chemical stream aperture 382 and fluid or chemical is pulled from the selected fluid reservoir 70, 74, 78 and entrained in the fluid stream before exiting the chemical insert 226 as described above with respect to
The construction and arrangements of the pressure washer, as shown in the various exemplary embodiments, are illustrative only. Although only a few embodiments have been described in detail in this disclosure, many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. Some elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. The order or sequence of any process, logical algorithm, or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present invention.
This application claims the benefit of U.S. Provisional Patent Application No. 62/477,951, filed Mar. 28, 2017, which is incorporated herein by reference in its entirety. This application is related to PCT Patent Application No. PCT/US2017/013145 filed on Jan. 12, 2017, which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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62477951 | Mar 2017 | US |