This application claims priority to Chinese Patent Application No. CN 202311635846.8 filed on Nov. 11, 2023, Chinese Patent Application No. CN 202323258726.9 filed on Nov. 11, 2023, Chinese Patent Application No. CN 202323271452.7 filed on Nov. 11, 2023, and Chinese Patent Application No. CN 202311634259.7 filed on Nov. 11, 2023, the disclosures of which are incorporated herein by reference in their entireties.
The present application relates to a cleaning device and, in particular, to a pressure washer.
A pressure washer is a machine that uses a power device to make a high pressure plunger pump generate high pressure water to wash the surface of an object. The pressure washer can peel off and wash away dirt to achieve the purpose of cleaning the surface of the object. In the related art, the heat of a control board is dissipated through only a cooling fan on the control board, and the heat dissipation effect is poor.
This part provides background information related to the present application, and the background information is not necessarily the existing art.
The present application adopts the technical solution below. A pressure washer includes a housing formed with a battery holder and a drive compartment; a battery pack accommodated in the battery holder; a control board disposed in the housing; a drive assembly disposed in the drive compartment and including a pump and an electric motor for driving the pump; and a water gun connected to the pump through a water pipe. The housing is provided with an air inlet and an air outlet, a heat dissipation air path is formed between the air inlet and the air outlet, the heat dissipation air path is located inside the housing, and from the air inlet to the air outlet, the battery holder and the control board are located on the heat dissipation air path in sequence.
In some examples, a power management board disposed in the housing is further included, where the power management board is used for managing a usage state of the battery pack, and from the air inlet to the air outlet, the battery holder, the power management board, and the control board are located on the heat dissipation air path in sequence.
In some examples, two battery packs are provided, and the two battery packs are located on two sides of the power management board, respectively.
In some examples, a cooling fan is disposed on the control board, and from the air inlet to the air outlet, the battery holder, the cooling fan, and the control board are located on the heat dissipation air path in sequence.
In some examples, a top cover is disposed on the top of the housing, the top cover is used for opening or closing the battery holder, and the battery pack is vertically inserted into the battery holder.
In some examples, a partition portion is disposed in the middle of the battery holder, and the partition portion divides the battery holder into two sub-battery holders; two battery packs are provided and located in the two sub-battery holders, respectively, and the interfaces of the two battery packs are opposite to each other and face the partition portion.
In some examples, two battery packs are provided, and the two battery packs are arranged in parallel.
In some examples, the battery pack is located above the electric motor and the pump, and the control board is located in front of the battery pack.
In some examples, an opening of the air inlet faces a lower side of the pressure washer.
In some examples, the air outlet is opened on a left side and/or a right side of the housing.
In some examples, pull rods, pull rod mounting portions, and traveling wheels are further included, where the pull rod mounting portions are disposed on a rear side of the housing, the pull rods are mounted on the pull rod mounting portions, and when the pull rods are pulled, the traveling wheels rotate so that the pressure washer moves.
In some examples, the air inlet is disposed on a bottom side of a pull rod mounting portion, and the opening of the air inlet faces downward.
In some examples, two groups of air outlets are provided and located on the left side and the right side of the housing, respectively.
In some examples, the housing includes a front housing and a rear housing, the front housing is located in front of the rear housing, a gap exists between the rear housing and the pull rods, and the gap forms a storage space for the water pipe.
In some examples, a hose reel for storing the water pipe is disposed on the rear housing, the central axis of the hose reel is basically parallel to the forward direction of the traveling wheels, and the hose reel is rotatable relative to the housing to retract and release the water pipe.
A pressure washer includes a housing formed with a battery holder and a drive compartment; a battery pack accommodated in the battery holder; a control board disposed in the housing; a drive assembly disposed in the drive compartment and including a pump and an electric motor for driving the pump; and a water gun connected to the pump through a water pipe. The battery pack is located above the electric motor and the pump, and the control board is located in front of the battery pack.
In some examples, a power management board disposed in the housing is further included, where the power management board is used for managing a usage state of the battery pack, the housing is provided with an air inlet and an air outlet, a heat dissipation air path is formed between the air inlet and the air outlet, and from the air inlet to the air outlet, the battery holder, the power management board, and the control board are located on the heat dissipation air path in sequence.
In some examples, two battery packs are provided, and the two battery packs are located on two sides of the power management board, respectively.
In some examples, a cooling fan is disposed on the control board, and from the air inlet to the air outlet, the battery holder, the cooling fan, and the control board are located on the heat dissipation air path in sequence.
In some examples, a top cover is disposed on the top of the housing, the top cover is used for opening or closing the battery holder, and the battery pack is vertically inserted into the battery holder.
Before any examples of this application are explained in detail, it is to be understood that this application is not limited to its application to the structural details and the arrangement of components set forth in the following description or illustrated in the above drawings.
In this application, the terms “comprising”, “including”, “having” or any other variation thereof are intended to cover an inclusive inclusion such that a process, method, article or device comprising a series of elements includes not only those series of elements, but also other elements not expressly listed, or elements inherent in the process, method, article, or device. Without further limitations, an element defined by the phrase “comprising a . . . ” does not preclude the presence of additional identical elements in the process, method, article, or device comprising that element.
In this application, the term “and/or” is a kind of association relationship describing the relationship between associated objects, which means that there can be three kinds of relationships. For example, A and/or B can indicate that A exists alone, A and B exist simultaneously, and B exists alone. In addition, the character “/” in this application generally indicates that the contextual associated objects belong to an “and/or” relationship.
In this application, the terms “connection”, “combination”, “coupling” and “installation” may be direct connection, combination, coupling or installation, and may also be indirect connection, combination, coupling or installation. Among them, for example, direct connection means that two members or assemblies are connected together without intermediaries, and indirect connection means that two members or assemblies are respectively connected with at least one intermediate members and the two members or assemblies are connected by the at least one intermediate members. In addition, “connection” and “coupling” are not limited to physical or mechanical connections or couplings, and may include electrical connections or couplings.
In this application, it is to be understood by those skilled in the art that a relative term (such as “about”, “approximately”, and “substantially”) used in conjunction with quantity or condition includes a stated value and has a meaning dictated by the context. For example, the relative term includes at least a degree of error associated with the measurement of a particular value, a tolerance caused by manufacturing, assembly, and use associated with the particular value, and the like. Such relative term should also be considered as disclosing the range defined by the absolute values of the two endpoints. The relative term may refer to plus or minus of a certain percentage (such as 1%, 5%, 10%, or more) of an indicated value. A value that did not use the relative term should also be disclosed as a particular value with a tolerance. In addition, “substantially” when expressing a relative angular position relationship (for example, substantially parallel, substantially perpendicular), may refer to adding or subtracting a certain degree (such as 1 degree, 5 degrees, 10 degrees or more) to the indicated angle.
In this application, those skilled in the art will understand that a function performed by an assembly may be performed by one assembly, multiple assemblies, one member, or multiple members. Likewise, a function performed by a member may be performed by one member, an assembly, or a combination of members.
In this application, the terms “up”, “down”, “left”, “right”, “front”, and “rear” and other directional words are described based on the orientation or positional relationship shown in the drawings, and should not be understood as limitations to the examples of this application. In addition, in this context, it also needs to be understood that when it is mentioned that an element is connected “above” or “under” another element, it can not only be directly connected “above” or “under” the other element, but can also be indirectly connected “above” or “under” the other element through an intermediate element. It should also be understood that orientation words such as upper side, lower side, left side, right side, front side, and rear side do not only represent perfect orientations, but can also be understood as lateral orientations. For example, lower side may include directly below, bottom left, bottom right, front bottom, and rear bottom.
In this application, the terms “controller”, “processor”, “central processor”, “CPU” and “MCU” are interchangeable. Where a unit “controller”, “processor”, “central processing”, “CPU”, or “MCU” is used to perform a specific function, the specific function may be implemented by a single aforementioned unit or a plurality of the aforementioned unit.
In this application, the term “device”, “module” or “unit” may be implemented in the form of hardware or software to achieve specific functions.
In this application, the terms “computing”, “judging”, “controlling”, “determining”, “recognizing” and the like refer to the operations and processes of a computer system or similar electronic computing device (e.g., controller, processor, etc.).
As shown in
Referring to
Two battery packs 21 are provided, and the two battery packs 21 are arranged in parallel. The two battery packs 21 are arranged in parallel, thereby extending the battery life. The output voltage of a single battery pack 21 is greater than or equal to 36 V. In an example, the output voltage of the battery pack 21 may be 40 V or 56 V. The two battery packs 21 form a battery pack group, and the maximum output power of the battery pack group is greater than or equal to 1500 W. In some examples, the maximum output power of the battery pack group is greater than or equal to 1800 W. In some examples, the maximum output power of the battery pack group may be 1700 W, 1800 W, 2000 W, 2100 W, 2200 W, or 2300 W. The maximum water pressure that the water gun 80 can provide is greater than or equal to 2500 PSI. In some examples, the maximum water pressure of the water gun 80 may be 2500 PSI, 2700 PSI, 3000 PSI, 3100 PSI, 3200 PSI, or 3300 PSI.
In a specific example, the pressure washer uses two 56 V battery packs 21 arranged in parallel. When the flow rate of the water gun 80 is 1.2 GPM, the maximum water pressure of the water gun 80 may reach 3200 PSI. At this time, the maximum output power of the battery packs is about 2100 W.
A partition portion 141 is disposed in the middle of the battery holder 14, and the partition portion 141 divides the battery holder 14 into two sub-battery holders 14. The two battery packs 21 are located in the two sub-battery holders 14, respectively, and the interfaces of the two battery packs 21 are opposite to each other and face the partition portion 141. A pole piece 22 is disposed on each of two side surfaces of the partition portion 141 facing the two sub-battery holders 14, and two pole pieces 22 are in one-to-one correspondence with the two battery packs 21. Two battery pack unlock buttons 1411 are disposed at the upper end of the partition portion 141, and the two battery pack unlock buttons 1411 control the unlocking of the two battery packs 21, respectively. When the battery packs 21 are placed in the battery holder 14, the battery packs 21 are locked, and at this time, the battery packs 21 cannot be taken out of the battery holder 14. When the battery pack unlock buttons 1411 are pressed, the battery packs 21 are unlocked, and at this time, the battery packs 21 can be taken out of the battery holder 14. A top cover 13 is disposed on the top of the housing 10, and the top cover 13 is used for opening and closing the battery holder 14. The opening of the battery holder 14 faces upward, and the battery packs 21 are vertically inserted into the battery holder 14.
Referring to
Referring to
Referring to
Referring to
Referring to
Referring to
The water gun 80 includes a gun handle 81 and a gun shaft 82 that are detachably connected. The water gun 80 is used in two manners. In one manner, the gun handle 81 is not connected to the gun shaft 82, and the gun handle 81 is directly connected to a nozzle 100, that is, the water gun 80 may be used as a short gun. In the other manner, the gun handle 81 and the gun shaft 82 are assembled and then the gun shaft 82 is connected to the nozzle 100, that is, the water gun 80 may be used as a long gun. The short gun may be equipped with a special nozzle for direct water washing, and the long gun may be equipped with a high pressure nozzle for high pressure washing. Referring to
Referring to
The upper buttstock 91 and the housing 10 are detachably connected; and/or the lower buttstock 92 and the housing 10 are detachably connected. In some examples, the upper buttstock 91 is connected to the housing 10 via screws; and/or the lower buttstock 92 is connected to the housing 10 via screws. Specifically, referring to
When the gun shaft 82 is mounted to the upper buttstock 91 and the lower buttstock 92, the gun shaft 82 is disposed at an included angle α with the ground. In some examples, the included angle α is 45 degrees to 80 degrees. In some examples, the included angle α is 60 degrees to 75 degrees. For example, the included angle α may be 60 degrees, 65 degrees, 70 degrees, or 75 degrees.
In addition, in some examples, the water gun 80 may be stored horizontally on the upper side of the housing 10. The housing 10 is provided with a groove on the rear side of the top cover 13 of the battery holder 14, and the water gun 80 may be fixed through the groove.
Referring to
Referring to
Specifically, the locking mechanism 83 includes an elastic member and a driving member, and the driving member can drive the elastic member to compress or loosen the outer tube 822 along the radial direction of the outer tube 822 to increase or reduce the friction between the elastic member and the outer tube 822, thereby achieving locking or unlocking of the outer tube 822.
In some examples, referring to
The trigger 831 is C-shaped. A locking protrusion 8312 is provided at the other end of the trigger 831, a locking groove 8212 is provided on the gun barrel 821, and the locking protrusion 8312 can engage with the locking groove 8212 so that the trigger 831 is fixed in a locked state. When the trigger 831 rotates in the first direction to a position where the elastic member locks the outer tube 822, the locking protrusion 8312 can engage with the locking groove 8212 so that the trigger 831 is kept in the locked state.
In some examples, referring to
The elastic member includes multiple elastic arms 836 arranged at intervals along the circumferential direction of the outer tube 822. The outer wall surface of the elastic arms 836 includes a second conical surface, and the second conical surface of the elastic arms 836 fits the first conical surface 8351 of the rotary sleeve 835.
The locking mechanism 83 provided in the preceding examples achieves the stepless adjustment of the telescopic length of the water gun 80, the structure of the locking mechanism 83 is simple, and the requirements for the accuracy of machining, manufacturing, and mutual coordination are relatively low; the structural form of the locking mechanism 83 determines that looseness of the outer tube 822 does not exist and an adjustable damping feel is provided; and the structural form of the locking mechanism 83 determines that locking and unlocking do not require a twisting action, thereby ensuring the life of the inner tube 823.
The battery packs 21, the drive assembly 40, and the like disposed in the housing 10 and the housing 10 together form the body. Referring to
Synchronous control of the gear adjustment and light display states is achieved through 2.4 G wireless pairing of the body and the water gun 80. Referring to
The gears of the pressure washer include the first working gear, the second working gear, and the third working gear. The first working gear corresponds to the first output power, and the first output power is relatively low. After the first working gear is selected, the machine continues working until the machine is turned off. The second working gear corresponds to the second output power, and the second output power is relatively large. After the second working gear is selected, the machine continues working until the machine is turned off. The third working gear corresponds to the third output power, and the third output power is the maximum and can provide the maximum pressure. After the third working gear is selected, the machine is automatically turned off after working for a preset period (such as 30s).
After the pressure washer is powered on, the gear is selected, and then the pressure washer works according to the selected gear. To achieve high-efficiency discharge of the battery packs 21, the present application further provides a control method for the pressure washer. To perform the control method, the electric motor 41 is a brushless direct current electric motor (BLDC), and the electric motor 41 includes a rotor and multiple phases of stator windings. In addition, the pressure washer further includes a power module 400, a driver circuit 300, and a control module 200. The power module 400 is used for supplying electrical energy, and the power module includes the preceding battery packs 21. The driver circuit 300 is electrically connected to the electric motor 41 and the power module 400 and is used for loading the electrical signal provided by the power module to the electric motor 41. The control module 200 is used for outputting a pulse width modulation signal to control the driver circuit 300.
As an example, as shown in
The control module 200 is configured to acquire the current gear of the pressure washer, and calculate the preset output power of the power module 400 according to the current gear; calculate the actual output power of the power module 400 according to the operating voltage and operating current of the power module 400; and when the actual output power is not equal to the preset output power, adjust the duty cycle of the pulse width modulation signal to keep the actual output power of the power module 400 basically equal to the preset output power.
Specifically, the control module is configured to increase the duty cycle of the pulse width modulation signal when the actual output power of the battery packs is less than the preset output power and reduce the duty cycle of the pulse width modulation signal when the actual output power of the battery packs 21 is greater than the preset output power.
A flowchart of a control method for a pressure washer is described below in conjunction with
In S110, the current gear of the pressure washer is acquired, and the preset output power of the power module 400 is calculated according to the current gear.
In S120, the actual output power of the power module 400 is calculated according to the operating voltage and operating current of the power module.
In S130, when the actual output power is not equal to the preset output power, the duty cycle of the pulse width modulation signal is adjusted to keep the actual output power of the power module 400 basically equal to the preset output power.
Specifically, when it is detected that the actual output power of the battery packs 21 is less than the preset output power, the duty cycle of the pulse width modulation signal is increased. Generally, two cases where the actual output power of the battery packs 21 decreases exist. In one case, when the battery packs 21 are used for a longer time, the voltage of the battery pack 21 decreases, causing the current of the electric motor 41 to decrease. In this case, the rotational speed of the electric motor 41 decreases, and then the pressure and flow rate of the pump 42 decrease. At this time, the duty cycle of the pulse width modulation signal is increased to increase the output current of the battery pack 21, thereby keeping the output power of the battery packs 21 constant and indirectly increasing the rotational speed of the electric motor 41. In this manner, the pressure and flow rate of the pump 42 are stabilized within a certain range. In the other case, when the diameter of the nozzle 100 switches from small to large, the flow rate increases and the pressure decreases. To improve the pressure and match the flow rate, the rotational speed of the electric motor 41 is controlled to increase. At this time, the output current of the battery pack 21 does not satisfy the requirements. At this time, the duty cycle of the pulse width modulation signal is increased to increase the output current of the battery pack 21, thereby indirectly increasing the rotational speed of the electric motor 41. In this manner, the pressure and flow rate of the pump 42 match the diameter of the nozzle 100 at this time.
When it is detected that the actual output power of the battery packs 21 is greater than the preset output power, the duty cycle of the pulse width modulation signal is reduced. Generally, one case where the actual output power of the battery packs 21 increases exists. In this case, when the diameter of the nozzle 100 switches from large to small, the flow rate decreases and the pressure increases. To reduce the pressure and match the flow rate, the rotational speed of the electric motor 41 is controlled to decrease, resulting in excessive output current of the battery pack 21. At this time, the duty cycle of the pulse width modulation signal is reduced to reduce the output current of the battery pack 21, thereby indirectly decreasing the rotational speed of the electric motor 41. In this manner, the pressure and flow rate of the pump 42 are stable and match the diameter of the nozzle 100 at this time.
A flowchart of a control method for a pressure washer is described below in conjunction with
In S210, the current gear of the pressure washer is detected, and the preset pressure of the pump 42 is calculated according to the current gear.
In S220, the actual pressure of the pump 42 is detected.
In S230, when the actual pressure is not equal to the preset pressure, the duty cycle of the pulse width modulation signal is adjusted to keep the actual pressure of the pump 42 basically equal to the preset pressure.
Specifically, when it is detected that the actual pressure of the pump 42 is less than the preset pressure, the duty cycle of the pulse width modulation signal is increased. Generally, two cases where the pressure of the pump 42 decreases exist. In one case, the battery packs 21 are used for a longer time and the power is reduced; and in the other case, the diameter of the nozzle 100 switches from small to large, and the water pressure decreases while the water flow remains unchanged.
When it is detected that the actual pressure of the pump 42 is greater than the preset pressure, the duty cycle of the pulse width modulation signal is reduced. Generally, one case where the pressure of the pump 42 increases exists. In this case, the diameter of the nozzle 100 switches from large to small.
The basic principles, main features, and advantages of this application are shown and described above. It is to be understood by those skilled in the art that the aforementioned examples do not limit the present application in any form, and all technical solutions obtained through equivalent substitutions or equivalent transformations fall within the scope of the present application.
Number | Date | Country | Kind |
---|---|---|---|
202311634259.7 | Nov 2023 | CN | national |
202311635846.8 | Nov 2023 | CN | national |
202323258726.9 | Nov 2023 | CN | national |
202323271452.7 | Nov 2023 | CN | national |